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Binary systems of dispersed and continuous phases:

● Suspension
● Emulsion
● Foam
● Dusty aerosol
● Fog
Definition of Settling : the particles are separated from the fluid by
gravitational forces acting the particles
Sedimentation (Gravity settling processes)
1. Settling Velocity Vs
V s=
√ 4
d g ¿ ¿) ; m/s (terminal velocity)
3 p

d p g: Drag coefficient
2. Ardhimesdes number
From V s =
3

4
3
d . g(ρ p − ρ) ρf . g
2 4
d p g ¿ ¿) and ℜ . Cr = Ar
3

So Ar= 2
μ
If
24
Re < 0.2 ⇒ Ar < 3.6 ⇒ C r= ℜ ( Stokes)
2
g d p ρ −ρ
⇒ V sg stokes = ( p f)
18 μ f
18.5
0.2 < Re < 500 ⇒ Ar < 84000 ⇒ C r= 0.6 (Alen)

1.14
d p
⇒ V sg alen =0.152 0.43 0.28 [g(ρ p − ρf )¿ ¿ 0.71
μ . ρf

500 < Re < 150000 ⇒ Ar > 84000 ⇒ C r=¿ 0.44 (Newton-Rittinger)


⇒ V sg =1.74
√ dg
ρf
(ρ ¿ ¿ p − ρ f )¿

Sedimentation device structure:


Surface Area: F=L .W
Resident patℎ L
The resident time: t R = = (s)
flow velocity v flow
settling patℎ H
The settling time: t S= = (s)
settling velocity v s
Requirements for effective settling: t R > t S
Vsg
H < L.
Vm
Mass balance calculation for settling processes:
We have mass balance :G ℎ =Go +GI =G b +G ;kg
For dispersed phase: G ℎ . y ℎ=G b . y b +G y
For continuous phase: G ℎ (1 − yℎ )=G b (1 − yℎ)+G(1 − y )

Centrifugal settling process:


1. The centrifugal force acting on a particle in a centrifugal settling process
is given by the equation:
Centrifugal force (Fc) = mrω²
● where m is the mass of the particle, r is the distance from the
center of rotation, and ω is the angular velocity.
2. Stoke's Law: describes the velocity of a particle settling under the
influence of gravity in a fluid.
Settling velocity (Vs) = (2gr²Δρ)/(9η)
● where g is the acceleration due to gravity, r is the radius of the
rotor, Δρ is the difference in density between the particle and the
medium, and η is the viscosity of the medium.

3. Separation factor (S) = (ρ1 - ρ2)gR²/ηω²
● where ρ1 and ρ2 are the densities of the two phases being
separated, g is the acceleration due to gravity, R is the radius of
the rotor, and ω is the angular velocity.
4. Residence time (t) = V/Q
● where V is the volume of the centrifuge chamber and Q is the
volumetric flow rate of the fluid.
5. Efficiency (E) = (Cf - Cw)/(Cf - C0)
● where Cf is the concentration of the particle in the feed, Cw is the
concentration of the particle in the waste, and C0 is the
concentration of the particle in the initial mixture.
These formulas are commonly used in the design and operation of centrifuges
for various industrial applications such as wastewater treatment, chemical
processing, and biotechnology.

Electrostatic precipitators (ESP)


The settling of particles in an electrostatic precipitator (ESP) can be described
by the following formula:
v = K * E^2 * q * (1/η) * (1/d^2)
where:
● v is the settling velocity of the particles
● K is a constant dependent on the particle properties and the ESP
geometry
● E is the electric field strength
● q is the particle charge
● η is the viscosity of the gas stream
● d is the particle diameter
This formula shows that the settling velocity is directly proportional to the
electric field strength and the square of the particle charge, and inversely
proportional to the viscosity of the gas stream and the square of the particle
diameter.

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