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91 SA010 00 5508 SC 0005 01 Method Statement For Handling Transportation and Storage of Pipes r01

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(St) Proj Unit Type Dev.

Serial Rev

(-) SA010 00 5508 SC 0005 01


Document
SA010-00-5508-SC-0005 Rev. 01
Number.

DOCUMENT Method Statement for Handling,


TITLE Transportation and storage of pipes

UPGRADE UTHMANIYAH ABQAIQ PIPELINES BI# 10-01196 Contract# 6600049184

TABLE OF CONTENTS

1 PURPOSE AND SCOPE....................................................................................................................................4


2 FIELD OF APPLICATION..................................................................................................................................4
3 RESPONSIBILITIES ..........................................................................................................................................4
3.1 Custodian of the Document .....................................................................................................................4
3.2 Other responsibilities ...............................................................................................................................4
3.3 Abbreviations ............................................................................................................................................4
3.4 Definitions .................................................................................................................................................6
4 REFERENCES - APPLICABLE DOCUMENTATION........................................................................................8
4.1 COMPANY’S REFERENCE DOCUMENTS...............................................................................................8
4.2 INTERNATIONAL REFERENCES.............................................................................................................9
4.3 CONTRACTOR INTERNAL REFERENCE DOCUMENTS .......................................................................9
5 STAFF RESPONSIBILITIES..............................................................................................................................9
6 REGULATORY COMPLIANCE .......................................................................................................................10
7 HEALTH & SAFETY - RISK ASSESSMENT ..................................................................................................10
8 RESOURCES ...................................................................................................................................................10
8.1 Personnel.................................................................................................................................................10
8.2 Equipment ...............................................................................................................................................10
9 HANDLING, TRANSPORTATION AND STORAGE .......................................................................................11
9.1 General.....................................................................................................................................................11
9.2 Pick-Up of Pipes......................................................................................................................................11
9.3 Hauling .....................................................................................................................................................12
9.3.1 Storage......................................................................................................................................12
9.3.2 Handling....................................................................................................................................14
9.3.3 Transport and Unloading ........................................................................................................14
9.3.4 Pipe Transportation Damage ..................................................................................................14
9.3.5 Pipe Storage Yard Operations ................................................................................................15
10 TYPICAL PIPE STORAGE DETAILS..............................................................................................................15
11 TYPICAL FOR 12” PIPE STORAGE DETAILS ..............................................................................................16
12 TYPICAL FOR 40” PIPE STORAGE DETAILS ..............................................................................................17

This document is the property of CONTRACTOR who will safeguard its rights according to the civil and penal provisions of the law.

The only controlled version of this document resides in the CONTRACTOR Electronic Document Management System.
Any copies made of this document will be considered UNCONTROLLED unless it is being viewed on screen on the CONTRACTOR INTRANET. Sheet 2 of 19
(St) Proj Unit Type Dev. Serial Rev

(-) SA010 00 5508 SC 0005 01


Document
SA010-00-5508-SC-0005 Rev. 01
Number.

DOCUMENT Method Statement for Handling,


TITLE Transportation and storage of pipes

UPGRADE UTHMANIYAH ABQAIQ PIPELINES BI# 10-01196 Contract# 6600049184

13 RESPONSIBILITY............................................................................................................................................18
13.1 Construction Team: ................................................................................................................................18
13.2 Quality Control Inspector: .....................................................................................................................18
13.3 Superintendent/Supervisor: ..................................................................................................................18
13.4 Safety Supervisor/Officer: .....................................................................................................................19

This document is the property of CONTRACTOR who will safeguard its rights according to the civil and penal provisions of the law.

The only controlled version of this document resides in the CONTRACTOR Electronic Document Management System.
Any copies made of this document will be considered UNCONTROLLED unless it is being viewed on screen on the CONTRACTOR INTRANET. Sheet 3 of 19
(St) Proj Unit Type Dev. Serial Rev

(-) SA010 00 5508 SC 0005 01


Document
SA010-00-5508-SC-0005 Rev. 01
Number.

DOCUMENT Method Statement for Handling,


TITLE Transportation and storage of pipes

UPGRADE UTHMANIYAH ABQAIQ PIPELINES BI# 10-01196 Contract# 6600049184

1 PURPOSE AND SCOPE

The purpose of the present document is to describe the methodology for the handling, transport and storage of the
pipes, supplied by Saudi Aramco up to site locations along or nearby of the Right of Way of the proposed pipeline
route.

2 FIELD OF APPLICATION

The present documented information is applicable to the project “UPGRADE UTHMANIYAH ABQAIQ PIPELINES -
Contract# 6600049184”.

3 RESPONSIBILITIES

3.1 Custodian of the Document


The PM is responsible to support the Project Management Team in the development of the required supporting
documents
The PM is responsible for verifying and final approving this document.
The Custodian of this document is the Project Manager.
It is the Custodian’s responsibility to ensure, among others, that this document is revised and updated to reflect any
changes to the framework (parties involved and their roles, responsibilities and authority levels) and requirements of
the project. It is also the custodian’s responsibility to ensure the distribution of revisions to all parties affected.
HSE manager is responsible to fill and approve the HSE content connected to the present document and check the
implementation of any HSE connected rule at field.
The DCC is responsible to manage the document according to the established Electronic DMS and project procedure.

3.2 Other responsibilities


Responsibilities relevant to the QC Activities will be detailed in the relevant project ITP.

3.3 Abbreviations

Abbreviation/
Description
Acronym
PROJECT UPGRADE UTHMANIYAH ABQAIQ PIPELINES - Contract# 6600049184
COMPANY SAUDI ARAMCO
CONTRACTOR SICIM SAUDI ARABIA Co
ABD As-build Documentation

This document is the property of CONTRACTOR who will safeguard its rights according to the civil and penal provisions of the law.

The only controlled version of this document resides in the CONTRACTOR Electronic Document Management System.
Any copies made of this document will be considered UNCONTROLLED unless it is being viewed on screen on the CONTRACTOR INTRANET. Sheet 4 of 19
(St) Proj Unit Type Dev. Serial Rev

(-) SA010 00 5508 SC 0005 01


Document
SA010-00-5508-SC-0005 Rev. 01
Number.

DOCUMENT Method Statement for Handling,


TITLE Transportation and storage of pipes

UPGRADE UTHMANIYAH ABQAIQ PIPELINES BI# 10-01196 Contract# 6600049184

Abbreviation/
Description
Acronym
CHO Change Order
CM Construction Manager
DCC Document Control Centre
DCS Document Comment Sheet
DD Detail Design
DIC Discipline Internal Check
PM Project Manager
DT Document Transmittal
EPC Engineering Procurement & Construction
FD Project Final Dossier
FQ, FQA Field Query, Field Query Answer
HOP Hand Over Protocols
HSE Health, Safety and Environmental
IDC Inter-Disciplinary Check
IFC Issued for Construction
ITP Inspection & Test Plan
LLI Long Lead Items
MoM Minute of Meeting
PFD Process Flow Diagram
PPM Project Procurement Manager
PPE Personnel Protective Equipment
PEM Project Engineering Manager
PQM Project Quality Manager
PQMP Project Quality Management Plan
QA Quality Assurance
QC Quality Control
QCP Quality Control Plan
QMS Quality Management System
RDE Responsible Discipline Engineer
ROW Right of Way

This document is the property of CONTRACTOR who will safeguard its rights according to the civil and penal provisions of the law.

The only controlled version of this document resides in the CONTRACTOR Electronic Document Management System.
Any copies made of this document will be considered UNCONTROLLED unless it is being viewed on screen on the CONTRACTOR INTRANET. Sheet 5 of 19
(St) Proj Unit Type Dev. Serial Rev

(-) SA010 00 5508 SC 0005 01


Document
SA010-00-5508-SC-0005 Rev. 01
Number.

DOCUMENT Method Statement for Handling,


TITLE Transportation and storage of pipes

UPGRADE UTHMANIYAH ABQAIQ PIPELINES BI# 10-01196 Contract# 6600049184

Abbreviation/
Description
Acronym
SoW Scope of Work
TQ, TQA Technical Query, Technical Query Answer

3.4 Definitions
(*) means that sentence is from ISO 9000 norm

Term Meaning
CERTIFYING The Authority to which the CLIENT and the Contractor requires to certify the work, if any
AUTHORITY Governmental Certifying Authorities as the case may be being agencies appointed by
CLIENT to carry out certification task as may be required.
CLIENT PROJECT Means a person appointed by CLIENT Management to oversee the WORKS at SITE
MANAGER’S
REPRESENTATIVE
CONTRACT The contract and contract documentation agreed between CLIENT and CONTRACTOR
CONTRACTOR All vendors, construction contractors, equipment or service providers
CONTRACTOR Means any representative(s) of CONTRACTOR appointed from time to time by him
REPRESENTATIVE legally representing CONTRACTOR for the execution of the WORKS under the
CONTRACT.
CORRESPONDENCE Letter, fax or email sent or received by a person involved in the project
DOCUMENT Hard or soft version of a document prepared as part of the design process
DOCUMENT Person/company that issued a document
ORIGINATOR
INSPECTION Visual checks of a qualitative nature but also including dimensional measurements
INSPECTION One or more specific Forms, identified for each QC codes and to be compiled/filled in
FORM/RECORD during the Inspection, once signed by the involved parties it becomes Certificate. It
includes also the traceability versus the inspected Item
ITP - INSPECTION Specific Section(s) of QCP that identify and define Inspection sequences. It is prepared
AND TEST PLAN in accordance with the corresponding ITP(s) of QCR and with all the applicable
contractual, engineering and Supplier’s requirements. The ITP(s) provide references to
applicable procedures, acceptance criteria, documentation, quality records and
inspection attendance to be performed, in chronological order, from initial inspection,
throughout final inspections and mechanical completion. The ITP(s) provide reference
for the Inspection Forms to be used.

This document is the property of CONTRACTOR who will safeguard its rights according to the civil and penal provisions of the law.

The only controlled version of this document resides in the CONTRACTOR Electronic Document Management System.
Any copies made of this document will be considered UNCONTROLLED unless it is being viewed on screen on the CONTRACTOR INTRANET. Sheet 6 of 19
(St) Proj Unit Type Dev. Serial Rev

(-) SA010 00 5508 SC 0005 01


Document
SA010-00-5508-SC-0005 Rev. 01
Number.

DOCUMENT Method Statement for Handling,


TITLE Transportation and storage of pipes

UPGRADE UTHMANIYAH ABQAIQ PIPELINES BI# 10-01196 Contract# 6600049184

Term Meaning
Perennial “Originating QMS implemented by Originating Organization.
Organization”
Part of the documented information forming this system can be fruitfully implemented by
documented Quality
CONTRACTOR in the development of the PROJECT, as specified in the present
Management System
document and his attachments.
(PeQMS)
QUALITY Part of quality management focused on providing confidence that quality requirements
ASSURANCE (QA) will be fulfilled (*)
Quality Assurance (QA) is CONTRACTOR’s management process of systematic
planning, implementing and evidencing organizational provisions which, if properly
applied, will assure CLIENT that the Quality of the WORK will be achieved in compliance
with the CONTRACT requirements.

Part of quality management focused on fulfilling quality requirements (*)


QUALITY CONTROL The operational techniques and activities that are used to fulfil requirements for quality.
(QC)
Quality Control (QC) is CONTRACTOR’s operational processes to ensure that designed,
procured, manufactured and installed facilities comply with CONTRACT requirements.
Quality Control includes all technical observation (inspection) used to fulfil predefined
requirements for Quality, as well as all associated records
QCP Project document to manage inspection activities, derived from Contractor Quality
Quality Control Plan Control Requirements and integrated with all specific contract/client obligations.
Quality Management Management with regard to quality (*)
(QM)
Quality Assurance and Quality Control, complemented upstream with Quality Planning
(setting of objectives and planning of resources) and downstream with Quality
Improvement, form the overall process of Quality Management.
Quality management Coordinated activities to direct and control an organization with regard to quality
system (QMS)
Quality Surveillance Quality Surveillance is the CLIENT process of monitoring that Quality Assurance and
Quality Control activities are properly implemented within the supply chain.
Care: "Supply Chain” is here to be understood in its larger sense, from a CLIENT or
CONTRACTOR point of view, even if it is internally performed. It should cover all WORK.
It comprises document reviews, auditing, inspection and testing activities as required.”
Quality Surveillance applies to CLIENT and/or CLIENT Appointed Agency surveillance
of CONTRACTOR activities.
Quality Surveillance also refers to CONTRACTOR surveillance of SUBCONTRACTORS
SITE Means the places where the PERMANENT WORKS are to be executed and to which
PLANT and Pipes are to be delivered and any other places as may be specified in the
CONTRACT as forming part of the SITE.

This document is the property of CONTRACTOR who will safeguard its rights according to the civil and penal provisions of the law.

The only controlled version of this document resides in the CONTRACTOR Electronic Document Management System.
Any copies made of this document will be considered UNCONTROLLED unless it is being viewed on screen on the CONTRACTOR INTRANET. Sheet 7 of 19
(St) Proj Unit Type Dev. Serial Rev

(-) SA010 00 5508 SC 0005 01


Document
SA010-00-5508-SC-0005 Rev. 01
Number.

DOCUMENT Method Statement for Handling,


TITLE Transportation and storage of pipes

UPGRADE UTHMANIYAH ABQAIQ PIPELINES BI# 10-01196 Contract# 6600049184

Term Meaning
SPECIFICATION(S) Means the Technical Documentation and Specifications of the WORKS apart from
DRAWINGS, included in the CONTRACT and any additions and modifications thereof
or addition thereto in accordance with the CONTRACT.
TEST(S) Measured verifications of one or more characteristics or of performance, both being
carried out to ascertain whether or not the specified requirements have been met. Means
the tests specified in the CONTRACT or otherwise requested by CONTRACTOR /
CONTRACTOR PROJECT MANAGER which are to be executed by CONTRACTOR.
SUBCONTRACTOR Contractor in contractual relationship with CLIENT contractor
SUPERVISING Means the CLIENT appointed by CONTRACTOR to carry out Construction Supervision
ENGINEER duties as defined in the CONTRACT DOCUMENTS.
TEMPORARY Means all temporary WORKS of every kind (other than CONTRACTOR EQUIPMENT)
WORKS designed, supplied and constructed by CONTRACTOR, required in or about the
execution and completion of the PERMANENT WORKS and the remedying of any
DEFECTS therein.
THIRD PARTY Means an independent Inspection Organization, appointed by CONTRACTOR, and if
INSPECTOR (TPI) required, APPROVED or appointed by CLIENT to monitor the WORKS (pipes,
construction, testing, etc) at SITE or in the supplier premises with the task of verify with
a relevant Certificate that the WORKS have been executed according to
CONTRACTOR’S SPECIFICATIONS under this CONTRACT., to carry out inspection
and certification tasks.
All permanent and temporary activities (including PLANT) to be executed in accordance
with the CONTRACT, as defined in the contractual Scope of Work and its associated
WORK
referenced documents and drawings together with all activities necessary for the
successful completion of the contract intention whether explicitly stated or implied

4 REFERENCES - APPLICABLE DOCUMENTATION

4.1 COMPANY’S REFERENCE DOCUMENTS


COMPANY ID No. Document Title
SAES-H-200 Storage, Handling, & Installation of Externally Coated Pipe.
SAES-L-450 Construction of On Land and Nearshore Pipelines
09-SAMSS-089 Material System Specifications
SA CSM Saudi Aramco Construction Safety Manual
GI 6.030 General Instruction -Traffic & Vehicle Safety

This document is the property of CONTRACTOR who will safeguard its rights according to the civil and penal provisions of the law.

The only controlled version of this document resides in the CONTRACTOR Electronic Document Management System.
Any copies made of this document will be considered UNCONTROLLED unless it is being viewed on screen on the CONTRACTOR INTRANET. Sheet 8 of 19
(St) Proj Unit Type Dev. Serial Rev

(-) SA010 00 5508 SC 0005 01


Document
SA010-00-5508-SC-0005 Rev. 01
Number.

DOCUMENT Method Statement for Handling,


TITLE Transportation and storage of pipes

UPGRADE UTHMANIYAH ABQAIQ PIPELINES BI# 10-01196 Contract# 6600049184

4.2 INTERNATIONAL REFERENCES

Document ID No. Document Title


API RP 5L9 External Fusion Bounded Epoxy Coating of Line Pipe

4.3 CONTRACTOR INTERNAL REFERENCE DOCUMENTS


Document ID No. Document Title
SA010-00-0919-SC-0023 JSA-Job Safety Analysis
SA010-00-0903-SC-0002 Hazard Identification Plan
SA010-00-0903-SC-0004 Emergency Response Plan

5 STAFF RESPONSIBILITIES
Item Position Reports to Job description
Responsible for general planning, giving instructions to
Construction area foremen to implement the safe and timely working
1 Site Manager
Manager operations and adherence to the Quality Assurance Plan
(QAP).
Give instruction to all team workers to ensure
implementation of the Quality Assurance Plan (QAP) and
Inspection & Test Plan (ITP) applicable.
Construction
2 Foreman Carry out ongoing visual inspections on construction and
Manager
working practices.
Responsible for records, check sheets and time sheets
and safe working operations.
Is responsible for inspecting the work according to the
3 Quality Inspector Quality Manager
present Construction Procedure.
Is responsible to ensure that the approved procedure is
being implemented on site, and coordinate to all involved
Construction parties and organization. He should ensure all the Safety
4 Site Supervisor
Manager and Quality requirements are complied with during work
execution. He shall be responsible for ensuring that correct
method is been used for welding.

This document is the property of CONTRACTOR who will safeguard its rights according to the civil and penal provisions of the law.

The only controlled version of this document resides in the CONTRACTOR Electronic Document Management System.
Any copies made of this document will be considered UNCONTROLLED unless it is being viewed on screen on the CONTRACTOR INTRANET. Sheet 9 of 19
(St) Proj Unit Type Dev. Serial Rev

(-) SA010 00 5508 SC 0005 01


Document
SA010-00-5508-SC-0005 Rev. 01
Number.

DOCUMENT Method Statement for Handling,


TITLE Transportation and storage of pipes

UPGRADE UTHMANIYAH ABQAIQ PIPELINES BI# 10-01196 Contract# 6600049184

6 REGULATORY COMPLIANCE

Item Activity Applicable Legislation/Authority Action by


1 Periodic checks of equipment Health and Safety Authority Foreman
2 Inspection and examination of PPE Health and Safety Authority H&S Officer

7 HEALTH & SAFETY - RISK ASSESSMENT

Item Nature Minimisation


1 Safety Risk Register JSA

8 RESOURCES

8.1 Personnel
HSE Supervisor
Supervisor / Foreman
QC Coordinator
Coating Inspector
Crane Operator (holding valid SAG license and SA Crane Operator Certificate)
Side boom operator
HD Drivers (holding valid SAG heavy transportation license)
Driver (holding valid SAG license)
Rigger Level-III
Flagman
Work Permit Receiver
Security Man
Labour

8.2 Equipment
The main equipment used by CONTRACTOR for Handling, Transportation & storage of pipes are as follows:

Car(s) / Pick-up and 4WD truck(s)


Crane suitable for weight being Lifted
Side Boom
Fork Lift
This document is the property of CONTRACTOR who will safeguard its rights according to the civil and penal provisions of the law.

The only controlled version of this document resides in the CONTRACTOR Electronic Document Management System.
Any copies made of this document will be considered UNCONTROLLED unless it is being viewed on screen on the CONTRACTOR INTRANET. Sheet 10 of 19
(St) Proj Unit Type Dev. Serial Rev

(-) SA010 00 5508 SC 0005 01


Document
SA010-00-5508-SC-0005 Rev. 01
Number.

DOCUMENT Method Statement for Handling,


TITLE Transportation and storage of pipes

UPGRADE UTHMANIYAH ABQAIQ PIPELINES BI# 10-01196 Contract# 6600049184

Excavator with vacuum clamp mounted


Bus
Light truck
Lifting devices (e.g. lifting bends, Lashing straps, roller-cradles, slings, shackles etc.)
Tower Lights
Flatbed trailer

9 HANDLING, TRANSPORTATION AND STORAGE

9.1 General

a. CONTRACTOR will coordinate pipe transport into the Kingdom of Saudi


Arabia with the proper Saudi Arabia Government Authorities for relevant
permits. CONTRACTOR will make arrangements to receive and transport all
such pipes to the work site(s) to adequate route.

b. CONTRACTOR will exercise care in loading, transport, unloading and


storage operations, to avoid damage to the coating, pipe ends and pipe walls.
Padded side booms, cranes, or gin poles will be used in loading and
unloading pipe. In no event will pipe be allowed to freefall from carriers,
trailers or trucks.

c. Fusion Bonded Epoxy (FBE) coated pipe will be handled in accordance with
SAES-H-200, Storage, Handling, & Installation of Externally Coated Pipe, and
API RP 5L9 External Fusion Bounded Epoxy Coating of line pipe.

11 d. All equipment, including field bending machines and pipe cradles, that contact
the coated surface of the pipe shall be padded. Slings shall be nylon or
equivalent; steel cables shall not be used.

1 e. Bevel protectors, when used, shall be firmly attached to the pipe.


1

f. For lifting operations, when a hook is used for handling large diameter pipes,
1
1 the hook shall be of sufficient width and depth to fit inside the pipe and shall
be padded or covered with rubber.

9.2 Pick-Up of Pipes

The point of pick-up by CONTRACTOR of SAUDI ARAMCO supplied pipes will


be at Saudi Aramco Coating Yard. CONTRACTOR will handle, haul, and deliver
all pipes to the Work Site.
This document is the property of CONTRACTOR who will safeguard its rights according to the civil and penal provisions of the law.

The only controlled version of this document resides in the CONTRACTOR Electronic Document Management System.
Any copies made of this document will be considered UNCONTROLLED unless it is being viewed on screen on the CONTRACTOR INTRANET. Sheet 11 of 19
(St) Proj Unit Type Dev. Serial Rev

(-) SA010 00 5508 SC 0005 01


Document
SA010-00-5508-SC-0005 Rev. 01
Number.

DOCUMENT Method Statement for Handling,


TITLE Transportation and storage of pipes

UPGRADE UTHMANIYAH ABQAIQ PIPELINES BI# 10-01196 Contract# 6600049184

Pipes will be carefully inspected by Sicim QA/QC inspector before loading onto
the trucks and handled and transported to final destination.

9.3 Hauling

CONTRACTOR will haul of all pipes necessary for the completion of the WORK.
Cradles, padding or other strapping necessary to protect pipes during
transportation will be placed in such a manner that the possibility of shifting loads
or other potential motion will be prevented. Special care will be taken to confine
pipes when hauling cross-country on rough roads. In all cases pipe will be
supported to prevent deformation and will be properly padded in accordance with
SAES-H-200. Only fabricated rubber separation straps meeting the intent of
SAES-H-200 will be used. Haul trucks and trailers must have flaps and/or fenders
to protect the coating and pipe from wheel thrown rocks, gravel and sand.

9.3.1 Storage

CONTRACTOR have designated 03 locations for 12” pipes along the Row to
unload and storage the pipes. For 40” pipes contractor has located in laydown
area in Al-HOFUF. Areas are to be graded and protected to store the pipes.
CONTRACTOR will grade and level the Work Sites and furnish and install
temporary barricade with safety and security sign board. Contractor PLAN is to
string directly along the ROW, the pipes collected from Saudi Aramco designated
Coating facility, remaining pipes that will not be possible to string will be stored in
the above indicated temporary pipe yard.

Pipe will be adequately supported at all times to prevent deformation of pipe and
to protect the coating and beveled ends. The pipe will be stored at least 150 mm
off the ground on earthen berms covered with polyethylene sheeting. A minimum
of 2 shaped earthen berms will be utilized per each 12 meters pipe joint, and 4
berms per 24 meters pipe joints with one located 3.1 meters from each pipe end.
Stacks of FBE coated pipe will be secured by a minimum of three straps made of
a resilient material in accordance with SAES-H-200 and API RP 5L9. No chains,
trailer stakes or other metal objects will be used to come in contact with the pipe
coating. End protectors will remain on pipes while in storage.

a. Pipes will be properly protected, handled and stored to prevent loss or damage
and permit easy access for identification and inventory (See attachment A).

This document is the property of CONTRACTOR who will safeguard its rights according to the civil and penal provisions of the law.

The only controlled version of this document resides in the CONTRACTOR Electronic Document Management System.
Any copies made of this document will be considered UNCONTROLLED unless it is being viewed on screen on the CONTRACTOR INTRANET. Sheet 12 of 19
(St) Proj Unit Type Dev. Serial Rev

(-) SA010 00 5508 SC 0005 01


Document
SA010-00-5508-SC-0005 Rev. 01
Number.

DOCUMENT Method Statement for Handling,


TITLE Transportation and storage of pipes

UPGRADE UTHMANIYAH ABQAIQ PIPELINES BI# 10-01196 Contract# 6600049184

b. Pipes will also be stored according to their respective classification and/or


design application. Various pipe grades and wall thicknesses will not be
stored together.

1 c. During storage, the coated pipes shall be placed at least 150 mm off the ground
1 on either rock-free sand berms covered with polyethylene sheeting or on
padded skids spaced and leveled so that the pipes are supported without
damaging the coating. All possible efforts shall be exerted to prevent direct
contact of the coated pipes with the ground or ground moisture.

1 d. FBE and Liquid Epoxy-Coated Pipes shall not be stacked directly against each
1
other at any time during storage or transportation. They shall be separated by
full encirclement, non-compressible rubber padding or equivalent at least 10
mm thickness.
1. Twelve-meter (12 m) joints of pipe shall have at least 3 full encirclement
separation pads. Two (2) shall be located 1 to 3 m from each end of the
pipe and 1 in the middle.
2. Twenty-four meter (24 m) double-jointed pipe lengths shall have at least 5
full encirclement separation pads placed so that 2 of them are 1 to 3 m
from the outer ends of the pipe and 3 of them support the center section
of the pipe. Placement of the pads should be approximately equidistant
from each other.
3. Additional separation pads shall be used if required to keep the coated
pipes from touching each other.
4. The separation pads shall be attached by any mechanical means that
ensures these will stay in place.
5. The FBE and liquid epoxy coated pipes shall be protected from direct
sunlight if to be stored in vendor's yard, in the field or project site for more
than twelve (12) months in order to prevent UV degradation. This shall be
done by covering the stacked coated pipes with tarpaulins or similar
protection. The tarpaulins shall be maintained in good condition for as long
as the pipes are exposed to direct sunlight. If coated pipes are stored
outdoors without appropriate cover or protection for a year or more, the
coated pipes shall be requalified.

This document is the property of CONTRACTOR who will safeguard its rights according to the civil and penal provisions of the law.

The only controlled version of this document resides in the CONTRACTOR Electronic Document Management System.
Any copies made of this document will be considered UNCONTROLLED unless it is being viewed on screen on the CONTRACTOR INTRANET. Sheet 13 of 19
(St) Proj Unit Type Dev. Serial Rev

(-) SA010 00 5508 SC 0005 01


Document
SA010-00-5508-SC-0005 Rev. 01
Number.

DOCUMENT Method Statement for Handling,


TITLE Transportation and storage of pipes

UPGRADE UTHMANIYAH ABQAIQ PIPELINES BI# 10-01196 Contract# 6600049184

9.3.2 Handling

a. Pipes will be loaded and/or unloaded utilizing equipment adequate to handle


them. All equipment that contacts and externally coated surface will be padded.

b. Pipes will not be rolled or dragged on the ground. Where end hooks are used
to handle the pipe, they will be fabricated to fit the pipe and will be brass or
aluminum-lined to prevent damage to beveled ends. End hooks with matched
chokers will be used and tailing ropes will be provided. Forks or lifts will be
padded. Slings made of nylon or similar pipes will be used. Slings to be utilized
in handling the pipe will be constructed in such a manner as to prevent damage
to the pipe or pipe coating in accordance with the requirements of SAES-H-
200.

9.3.3 Transport and Unloading

a. Pipe Transport will be accomplished by the use of suitable trailers equipped


with adequate padded bolsters for pipe support and coating protection.

b. During operation CONTRACTOR will use extreme caution in the loading,


unloading, and placement of coated pipe on the temporary storage yard.
Coated pipe will not be laid directly on rock or gravel, but will be properly
supported & protected.

c. Temporary Storage yard will be constructed as per SAES-H-200 with


adequate runways for the trailers and unloading equipment.

9.3.4 Pipe Transportation Damage

CONTRACTOR will examine all pipe and coating prior to loading and separate all
damaged pipe found. Damaged pipes will be put to one side or hauled to a
separate area. Such pipe will not be transported to site. All repair of such damages
found during inspection will be performed by Coating SA Contractor using
procedures approved by Company Representative. CONTRACTOR will only bear
the cost of repairing all damaged joints of pipe and coating after CONTRACTOR
has accepted custody of pipe at coating yards.
This document is the property of CONTRACTOR who will safeguard its rights according to the civil and penal provisions of the law.

The only controlled version of this document resides in the CONTRACTOR Electronic Document Management System.
Any copies made of this document will be considered UNCONTROLLED unless it is being viewed on screen on the CONTRACTOR INTRANET. Sheet 14 of 19
(St) Proj Unit Type Dev. Serial Rev

(-) SA010 00 5508 SC 0005 01


Document
SA010-00-5508-SC-0005 Rev. 01
Number.

DOCUMENT Method Statement for Handling,


TITLE Transportation and storage of pipes

UPGRADE UTHMANIYAH ABQAIQ PIPELINES BI# 10-01196 Contract# 6600049184

9.3.5 Pipe Storage Yard Operations

CONTRACTOR will keep all pipe in material storage yards and all public roads
clear of debris at all times. CONTRACTOR will clean debris deposited on public
roads by the hauling of pipe operation and any cleanup required to reduce hazards
and exposures to the public.

Pipe yards will be barricaded and secured with 24-hour survey vigilant.

10 TYPICAL PIPE STORAGE DETAILS

PLAN VIEW
This document is the property of CONTRACTOR who will safeguard its rights according to the civil and penal provisions of the law.

The only controlled version of this document resides in the CONTRACTOR Electronic Document Management System.
Any copies made of this document will be considered UNCONTROLLED unless it is being viewed on screen on the CONTRACTOR INTRANET. Sheet 15 of 19
(St) Proj Unit Type Dev. Serial Rev

(-) SA010 00 5508 SC 0005 01


Document
SA010-00-5508-SC-0005 Rev. 01
Number.

DOCUMENT Method Statement for Handling,


TITLE Transportation and storage of pipes

UPGRADE UTHMANIYAH ABQAIQ PIPELINES BI# 10-01196 Contract# 6600049184

11 TYPICAL FOR 12” PIPE STORAGE DETAILS

FRONT VIEW

AS PER SAES-H-200 REQUIRE 5 SKIDS

SIDE VIEW

This document is the property of CONTRACTOR who will safeguard its rights according to the civil and penal provisions of the law.

The only controlled version of this document resides in the CONTRACTOR Electronic Document Management System.
Any copies made of this document will be considered UNCONTROLLED unless it is being viewed on screen on the CONTRACTOR INTRANET. Sheet 16 of 19
(St) Proj Unit Type Dev. Serial Rev

(-) SA010 00 5508 SC 0005 01


Document
SA010-00-5508-SC-0005 Rev. 01
Number.

DOCUMENT Method Statement for Handling,


TITLE Transportation and storage of pipes

UPGRADE UTHMANIYAH ABQAIQ PIPELINES BI# 10-01196 Contract# 6600049184

12 TYPICAL FOR 40” PIPE STORAGE DETAILS

DETAIL-1

Typical 40” Pipe loading & unloading using Excavator with vacuum clamp

This document is the property of CONTRACTOR who will safeguard its rights according to the civil and penal provisions of the law.

The only controlled version of this document resides in the CONTRACTOR Electronic Document Management System.
Any copies made of this document will be considered UNCONTROLLED unless it is being viewed on screen on the CONTRACTOR INTRANET. Sheet 17 of 19
(St) Proj Unit Type Dev. Serial Rev

(-) SA010 00 5508 SC 0005 01


Document
SA010-00-5508-SC-0005 Rev. 01
Number.

DOCUMENT Method Statement for Handling,


TITLE Transportation and storage of pipes

UPGRADE UTHMANIYAH ABQAIQ PIPELINES BI# 10-01196 Contract# 6600049184

13 RESPONSIBILITY

13.1 Construction Team:


Management/Supervisor/Foreman Responsibilities (includes all personnel on site with a supervisory role)
Enforce guidelines governing the safe loading, unloading, inspection, and handling of pipe, including but not
limited to confirming that:
12.1.1. A Site Hazard Assessment has been completed thoroughly and controls have been implemented
to reduce or mitigate all recognized hazards to an acceptable level.
12.1.2. Designated procedures are communicated, available for review and followed.
12.1.3. Those individuals responsible for carrying out tasks have been sufficiently trained and are
competent, hold any applicable/necessary certifications to safely perform the tasks.
12.1.4. Verify that all lifting equipment (i.e., cranes, forklifts, vacuum-lifts, etc.) are inspected per the
Various regulatory and manufacturer requirements.
12.1.5. Participate in the development of specialized lifting plans when applicable for the
intended/specified equipment. This may include but is not limited to, developing a critical lift
plan/checklist under certain conditions, such as: The lift exceeds 80% of the rated capacity of
crane/lifting equipment or, requires use of more than one crane.
12.1.6. Must confirm that personnel involved in the activity/activities are aware of the weight of the load.
12.1.7. Must monitor lifting/loading activities to verify safe loading/lifting capacities of the equipment and
rigging are not exceeded. This applies to all equipment involved.
12.1.8 Ensure that the activities to be done comply with the approved procedures, specifications,
drawings and other relevant documents necessary to complete the work.
12.1.9 Ensure all safety requirements referenced in this document are complied with all times.
12.1.10 ISF permit will be granted whenever necessary for manpower and equipment access to the work
site location.

13.2 Quality Control Inspector:

12.2.1 Monitor daily activities and verify compliance to approved inspection and test plans.
12.2.2 Prepare daily QC records and final acceptance documentation where required.

13.3 Superintendent/Supervisor:

12.3.1 Ensure compliance by all craftsmen to the requirement of this procedure, relevant Specifications

This document is the property of CONTRACTOR who will safeguard its rights according to the civil and penal provisions of the law.

The only controlled version of this document resides in the CONTRACTOR Electronic Document Management System.
Any copies made of this document will be considered UNCONTROLLED unless it is being viewed on screen on the CONTRACTOR INTRANET. Sheet 18 of 19
(St) Proj Unit Type Dev. Serial Rev

(-) SA010 00 5508 SC 0005 01


Document
SA010-00-5508-SC-0005 Rev. 01
Number.

DOCUMENT Method Statement for Handling,


TITLE Transportation and storage of pipes

UPGRADE UTHMANIYAH ABQAIQ PIPELINES BI# 10-01196 Contract# 6600049184

and QC Inspection requirements.


12.3.2 Confirm the availability of all materials, tools, equipment and personnel necessary to complete the
job.
12.3.3 Ensure all safety requirements referenced in this document are complied with at all times and
toolbox meeting is carried out daily.
12.3.4 Ensure permits are obtained daily and are specific to relevant job for that day.
12.3.5 Ensure all incidents and near misses are captured/recorded and reported.

13.4 Safety Supervisor/Officer:

12.4.1 Verify all the necessary work permits are obtained prior to the commencement of any work.
12.4.2 Check personnel and confirm compliance to safety requirements and check work areas for any
unsafe conditions.
12.4.3 Ensure all incidents and near misses are captured/recorded and reported.
12.4.4 Ensure all the operators are adequately trained and certified by ARAMCO.
12.4.5 Ensure all the equipment are periodically maintained and certified by Saudi ARAMCO/3rd party
agency as required.
12.4.6 Heat stress/stroke awareness and arrangements.
12.4.7 Ensure work location access permit and ID for all the personnel involved in the activity especially
for the subcontractor
12.4.8 Housekeeping is required prior to and after the daily activities and perform tool box meeting
before starting the job.
12.4.9 Ensure all the personnel involved in this activity should be aware about the assembly point and its
procedures.
12.4.10 Daily gas testing shall be done prior to starting of any activity if required.

This document is the property of CONTRACTOR who will safeguard its rights according to the civil and penal provisions of the law.

The only controlled version of this document resides in the CONTRACTOR Electronic Document Management System.
Any copies made of this document will be considered UNCONTROLLED unless it is being viewed on screen on the CONTRACTOR INTRANET. Sheet 19 of 19

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