Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                
Scribd Logo
Upload

Welcome to Scribd!

  • 83 views

    CMS ClinkerBrochure

    Uploaded by

    Siew Loi
    CMS Clinker Sdn Bhd is a clinker manufacturing plant located in Sarawak, Malaysia. It quarries raw materials like limestone, shale and sandstone on-site. These materials are crushed, ground, mixed, and fed into a kiln to produce clinker through burning at high temperatures. The clinker is cooled, stored, and can be delivered up to 2,500 metric tons per day for use in cement manufacturing. CMS Clinker aims to be a leader in the regional clinker industry through quality production and customer satisfaction.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    CMS ClinkerBrochure

    Uploaded by

    Siew Loi
    83 views2 pages
    CMS Clinker Sdn Bhd is a clinker manufacturing plant located in Sarawak, Malaysia. It quarries raw materials like limestone, shale and sandstone on-site. These materials are crushed, ground, mixed, and fed into a kiln to produce clinker through burning at high temperatures. The clinker is cooled, stored, and can be delivered up to 2,500 metric tons per day for use in cement manufacturing. CMS Clinker aims to be a leader in the regional clinker industry through quality production and customer satisfaction.

    Copyright

    © Attribution Non-Commercial (BY-NC)

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    CMS Clinker Sdn Bhd is a clinker manufacturing plant located in Sarawak, Malaysia. It quarries raw materials like limestone, shale and sandstone on-site. These materials are crushed, ground, mixed, and fed into a kiln to produce clinker through burning at high temperatures. The clinker is cooled, stored, and can be delivered up to 2,500 metric tons per day for use in cement manufacturing. CMS Clinker aims to be a leader in the regional clinker industry through quality production and customer satisfaction.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    83 views2 pages

    CMS ClinkerBrochure

    Uploaded by

    Siew Loi
    CMS Clinker Sdn Bhd is a clinker manufacturing plant located in Sarawak, Malaysia. It quarries raw materials like limestone, shale and sandstone on-site. These materials are crushed, ground, mixed, and fed into a kiln to produce clinker through burning at high temperatures. The clinker is cooled, stored, and can be delivered up to 2,500 metric tons per day for use in cement manufacturing. CMS Clinker aims to be a leader in the regional clinker industry through quality production and customer satisfaction.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    Our Company

    CMS Clinker Sdn Bhd is located on a 24.8 hectare site at Mambong, 28 km southeast of Kuching city, Sarawak. The plant consists of a raw mill for grinding, coal grinding facilities and kiln burning. Neighbouring the plant is CMS Clinkers own quarrying concessions of key raw materials limestone, shale and sandstone - covering 78 hectares. Incorporated in 1992, the Company began as Sarawak Clinker under the Sarawak Economic Development Corporation (SEDC). Its plant was commissioned in 1996 with a production capacity of 2,000 metric tones (MT) per day. This capacity was upgraded in 2004 to 2,400 MT per day. In November 2007, the Company which had since seen ownership by Indonesian and Filipino entities, was acquired by CMS Cement Sdn Bhd, a subsidiary of Malaysian public-listed conglomerate Cahya Mata Sarawak Berhad (CMS). January 2008 marked a new beginning for the Company when it changed its name to CMS Clinker. Its current production capacity is 2,500 MT per day or up to 800,000 MT per annum. CMS Clinker is the sole manufacturer of clinker in East Malaysia.

    Our Facilities
    Limestone, Shale & Sandstone concessions in the vicinity of the Plant Limestone crusher plant Combined storage hall Boom stacker Reclaimer Raw Mill Coal Mill Kiln Grate cooler Silos (2 X 2500 MT and 1 X 15,000 MT capacity) A cost effective underground water cooling system, complete with a 33 kV PDS sub-station & fire hydrants Philips XRF Spectrometer & PARR Bomb Calorimeter to monitor raw materials, fuel & product quality

    CLINKER main
    is the raw material in the manufacture of

    Product Specs
    SiO2 Fe2O3 AI2O3 CaO MgO SO3 LOI Na2O K2O = = = = = = = = = min 21.50 % max 4.00 % max 6.00 % min 65.00 % max 3.00 % max 0.90 % max 1.00 % max 0.40 % max 0.70 % CI IR Free Lime Total Alkali LSF C3S C2S C3A C4AF = = = = = = = = =

    cement
    max 0.10 % max 0.50 % max 2.00 % max 0.90% min 0.90 % min 48.00 % max 10.00 % max 12.00 % max 13.00 %

    Vision
    To be the leader in the clinker industry in Sarawak and a significant player beyond.

    To strive for product and through continuous improvement in customer satisfaction while creating value for our stakeholders and caring for the community around us.

    Mission

    How We Work
    We aim to realize our Vision by ensuring that our clinker manufacturing process attains the following: Quality Products & Services Conservation of the Environment Incorporation of best practices in Occupational Health & Safety (OHS) Compliance with environmental, OHS and other legislations & regulations Compliance with the requirements of QMS, EMS and OHSMS, and continuously improving their effectiveness We firmly believe these can be achieved through: Producing consistent quality clinker Identifying, satisfying & exceeding our customers needs Minimizing material waste & wastage Reducing dust & noise emissions Eliminating / mitigating causes of accidents & occupational disease Nurturing & instilling safety awareness amongst our employees

    The clinker produced is suitable for the manufacture of cement in compliance with Malaysian Standard MS 522 and other equivalant standards.

    CMS CLINKER
    Contact Us

    service excellence

    CMS CLINKER
    CMS CLINKER SDN BHD (Co. No. 49256-V) Lot 571 Jalan Mambong, Off Jalan Puncak Borneo 93250, Kuching, Sarawak, Malaysia T: +60 82 610 229 F: +60 82 610 227 E: clinker@cmsb.com.my

    www.cmsb.com.my/clinker

    How is CLINKER manufactured?


    Raw Material Grinding Burning Product

    FROM SHALE & SANDSTONE QUARRY

    CLINKER PROCESS FLOW CHART


    CRUSHED SHALE IRON UNCRUSHED CRUSHED COAL ORE SHALE UNCRUSHED SANDSTONE SANDSTONE

    Step 5: Pre-heating & Burning


    The fine powdered raw meal and kiln feed are fed to the 5-stage pre-heater and kiln. Here, the clinkering process happens: Temperature 70 100oC 100 750oC 750 - 1000oC 1000-1500oC Process Drying Pre-heating Calcination Clinkering

    FROM COAL QUARRY

    FROM LST QUARRY RECLAIMER INTERMEDIATE SILO STACKER HAMMER CRUSHER APRON FEEDER

    Step 1: Quarrying
    Limestone, shale and sandstone form the main raw materials to manufacture clinker. For CMS Clinker, all three materials are quarried within its plant at Mambong, ensuring a continuous supply of quality raw materials.

    Step 3: Mixing & Pre-Homogenising


    Limestone (making up 78% of the raw material), shale (12%) and sandstone (10%) are mixed together and pre-homogenised using a boom stacker. This process results in raw mix. A reclaimer is then used to transfer this raw mix onto a conveyor to storage.

    TO ROTARY DRYER (NOT IN USE)

    PREHEATER

    C-1 FINES SEPARATOR CYCLONE SEPARATOR CYCLONE SEPARATOR FINES SEPARATOR HOMO SILO AERATED WEIGHT BIN C-2 C-3

    C-1 C-2 C-3 CLINKER SILO

    UNDERBURNT CLINKER SILO

    KILN TAILING SEPARATOR TAILING SEPARATOR FEED BIN STATIC SEPARATOR FEED BIN SCREW PUMP EGB CYCLONE COLLECTOR CLINKER COOLER BULK TRUCK

    Step 6: Cooling & Storing Step 2: Crushing & Storage of Raw Materials
    Different crushers are used for the three raw materials to obtain aggregates of less than 25 mm in size - limestone is crushed by a hammer crusher, shale is put through a roller crusher and sandstone is crushed by an impact crusher. The resulting crushed materials are then stored in silos and storage halls.

    Step 4: Pre-Grinding & Grinding


    This next step involves a further reduction in size of the raw mix, limestone and iron ore components. These raw materials are ground with a hammer mill and two other ball mills to achieve an 82% passing rate through a 75 micron sieve. The resulting fine raw meal powder is then blended in the blending silo and pumped to a pre-heater. The coal used as fuel for the furnace is also ground using a ball mill to a fine powder called kiln feed which has an 80% passing rate through a 90 micron sieve.

    From the kiln, the hot clinker is cooled to a temperature of 1200C at the grate cooler which uses seven cooling fans. The clinker is further crushed to smaller balls of less than 25 mm diameter in size using a hammer crusher before being transferred using the bucket conveyor system to the clinker silo.

    SCREW PUMP

    E. P. RAW GRINDING MILL RAW GRINDING MILL CYCLONE FILTER RAW HAMMER MILL COAL PULVERIZED BIN CLASSIFIER CYCLONE

    GCT

    Step 7: Delivery
    CMS Clinker has the capacity to deliver 2,500 MT per day of clinker.
    SCREW CONVEYOR COAL MILL

    COAL FEED BIN

    COAL FEED BIN

    COAL HAMMER MILL

    You might also like