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    Boiler Manufacturing

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    saisenth
    The document discusses different types of presses used in manufacturing including fly presses, gap frame presses, hydraulic presses, and screw presses. It then summarizes different types of boilers including their classification based on size, design (horizontal, vertical, fire tube, water tube), circulation (forced, natural), and pressure (high, medium, low). Key boiler components like feed pumps, injectors, economizers, air preheaters, and superheaters are also listed.

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    Boiler Manufacturing

    Uploaded by

    saisenth
    143 views18 pages
    The document discusses different types of presses used in manufacturing including fly presses, gap frame presses, hydraulic presses, and screw presses. It then summarizes different types of boilers including their classification based on size, design (horizontal, vertical, fire tube, water tube), circulation (forced, natural), and pressure (high, medium, low). Key boiler components like feed pumps, injectors, economizers, air preheaters, and superheaters are also listed.

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    The document discusses different types of presses used in manufacturing including fly presses, gap frame presses, hydraulic presses, and screw presses. It then summarizes different types of boilers including their classification based on size, design (horizontal, vertical, fire tube, water tube), circulation (forced, natural), and pressure (high, medium, low). Key boiler components like feed pumps, injectors, economizers, air preheaters, and superheaters are also listed.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    143 views18 pages

    Boiler Manufacturing

    Uploaded by

    saisenth
    The document discusses different types of presses used in manufacturing including fly presses, gap frame presses, hydraulic presses, and screw presses. It then summarizes different types of boilers including their classification based on size, design (horizontal, vertical, fire tube, water tube), circulation (forced, natural), and pressure (high, medium, low). Key boiler components like feed pumps, injectors, economizers, air preheaters, and superheaters are also listed.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 18

    Boiler manufacturing

    NAME SEMESTER ENROLL.NO. :V S AAKASH SIRUSSHTI : 4th : 1021140213

    Inplant training Program-1

    INDEX
    Introduction Classification Fly press Gap frame press Hydraulic press Screw press

    INTRODUCTION
    PRESS :
    It is a machine by which we can do cutting and non cutting process by applying force without removing chip on metallic or non metallic sheet. So we can give final shape to the job.

    CLASSIFICATION
    1. Manual Press: foot press, arbor press & fly press 2. Power Press: crank press, eccentric press, cam press, toggle press, screw press, rack & pinion press, hydraulic press, pneumatic press

    FLY PRESS
    A Fly Press is a machine tool used to shape sheet metal by deforming it or cutting it with punches and dies.

    GAP FRAME PRESS


    A type of press with a Cshaped frame suspending the crown over the bed and an open portion in the front. The open front of the gap-frame press offers easy access to the die set.

    HYDRAULIC PRESS
    A hydraulic press is a machine using a hydraulic cylinder to generate a compressive force. It uses the hydraulic equivalent of a mechanical lever.

    SCREW PRESS
    A screw press is a type of machine press in which the ram is driven up and down by a screw.

    Boilers

    Boiler is a closed vessel in which the heat produced by the combustion of fuel is transferred to water for its conversion into steam at the desired temperature and pressure. Broadly speaking, a boiler is a device used for generating :-

    a) b)

    Steam for power generation Hot water for heating purpose

    BOILER SIZES
    Industrial boilers generally have heat input capacities ranging from 10 to 250 MMBtu/hr (2.9 to 73 MWt). The leading user industries of industrial boilers, ranked by aggregate steaming capacity, are the paper products, chemical, food, and the petroleum industries Those industrial boilers with heat input greater than 250 MMBtu/hr (73 MWt) are generally similar to utility boilers
    Boilers with heat input capacities less than 10 MMBtu/hr (2.9 MWt) are generally classified as commercial/institutional units.

    The Boilers may be classified as under:


    Horizontal boiler, vertical or inclined boilers Fire tube and water tube boilers Externally fired and internally fired boilers Forced circulation and natural circulation boilers High, medium and low pressure boilers Stationary boiler and portable boiler Single tube boilers and multi tube boilers

    Feed pump Injector

    Economiser
    Air pre-heater Superheater Steam separator

    The primary requirements of steam generators or boilers are:

    a) b)

    The water must be contained safely The steam must be delivered safely in desired conditions as regards its pressure, temperature, quality and required rate

    Drying
    *- Drying is commonly the last stage in a manufacture process. *- Drying is the final removal of water from material (usually by heat) .Non thermal drying * 1- As Squeezing wetted sponge 2*-Adsorption by desiccant (desiccation) 3*- Extraction. Purposes of drying - In pharmaceutical technology, drying is carried out for one or more of the following reasons: 1-To avoid or eliminate moisture which may lead to corrosion and decrease the product or drug stability. 2-To improve or keep the good properties of a material, e.g. flowability, compressibility. 3-To reduce the cost of transportation of large volume materials ( liquids) 4-To make the material easy or more suitable for handling. 5- Preservative. 6- The final step in: Evaporation- Filtration- Crystallization.

    Classification of dryers
    Based on solid handling (static bed dryer-moving bed-fluidized bed). Based on heat transfer (direct dryers-Indirect-IR or radiant heat). Dryers for Dilute Solutions and Suspensions

    The objective of these dryers is to spread the liquid to a large surface area for heat and mass transfer for collecting the dry solid.
    Two main types are used: The first, spreading the liquid to a thin film. The second, dispersing the liquid to a spray of small droplets.

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