How To Adjust The Hydraulic Pressure of Reach Stacker (2013)

How to Adjust the Hydraulic Pressure of
Reach Stacker?
(Senior Level)
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1. Piston pump pressure, adjusting

Adjust the
pressure
idle
to be
2.5MPa
2.5Mpa
.
Pressuremeasuring
point
Adjust
max.
the
oilsupply pressure
26Mpa to be
26MPa
.
1. Idle pressure of single pump is 2.5Mpa and that of double pump is 3.0Mpa;
2. Start the engine to run it idle. Close the one-way throttle valve on pilot valve block. Adjust the idle
pressure of double pump and signal pump to be respectively 3Mpa and 2.5Mpa. Loosen the adjusting
screw of one-way throttle valve for 2 circles. At this moment, the pressure should be approx. 4.5Mpa
on the display.
3. Retract the boom to its limitation for holding the pressure. Adjust the max. oil-supply pressure of
oil pump (single pump, double pump) to be 26Mpa.
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2. Boom telescopic valve group

Pressure of
side non-rod
chamber
Set the
pressure
of
balance
valve to
be
27MPa.
Pressure of
side nonrod
chamber
With damping hole
One-way throttle valve
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Set the pressure of

balance valve to be
27MPa.
NO
MODIFICATION.
3. Pitching valve group (left, right)

Adjust the
pressure of
overflow
valve to be
31MPa.
With damping hole
Adjust the
pressure of
overflow
valve to be
31MPa.
Schematic diagram of pitching circuit
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Assembly diagram of pitching valve block
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3. Pilot oil-supply valve group

Pressuremeasuring
connector
Pressure-reducing
valve: 2.5MPa
Adjust the
pressure of
pilot overflow
valve to be
3.5MPa.
Measure the pressure after

the pressure-reduction.
Measure
the outlet
pressure
of oil
pump
Adjust the
pressure of
feedback
overflow valve to
be 16MPa.
There is one-way valve

element in the pipe connector
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Pressurereducing
valve
Overflow
valve
Adjusting method:
1. Adjust the pilot pressure. Connect the pressure gauge to the pilot pressure-measuring point.
Increase the pressure of pilot pressure-reducing valve. Adjust the opening pressure of pilot pressurereducing valve to be 3.5Mpa and that of pressure-reducing valve to be 2.5Mpa.
2. Run idle. Adjust the one-way throttle valve to make the system pressure be 3.8 - 4.5Mpa. If it is
hard to steer the machine, adjust the pressure higher but less than 5.0Mpa. Otherwise, the oilconsumption and the pump wearing will increase.
3. Move the counterweight to its limitation for holding the pressure. Adjust the feedback overflow
valve to make the system pressure be approx. 19Mpa. At this moment, the opening pressure of
feedback overflow valve should be approx. 16Mpa. (This pressure is an experience value for the
overflow valve pressure cannot be measured on site.)
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Assembly diagram of pilot valve block
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4. Spreader multi-channel block

Overflow
valve:
28MPa
Pressurereducing
valve: 16MPa
Overflow
valve:
28MPa
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Pressurereducing
valve:
16MPa
5. Brake control valve
Measure the
accumulator
pressure.
Overflow valve:
18MPa
Parking pressure signal relay
Low brake pressure alarm relay
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Assembly diagram of brake control valve block

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Adjust the pressure of brake prefill

valve to be 14.5Mpa.
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6. Cooling switching valve group

Measure the
pressure of
overflow valve.
Overflow valve
Overflow
valve:
3MPA
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Pressuremeasuring
connector
7. Double balancing valve
Balance valve
(locking)
Balance valve
(locking)
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8. Movable valve group

Cab movable control valve
Counterweig
ht movable
control
valve
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Spreader
feedback
control
valve
Movable feedback control valve
Assembly diagram of movable valve group

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9. Spreader anti-swinging valve group

Measure the
overflow valve
pressure.
Adjust the
overflow valve
pressure to be
8MPA.
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Measure the
pressure of
pressure-reducing
valve.
Adjust the
pressure of
pressurereducing valve
to be 8MPA.
10. Spreader slewing valve group

Throttle
valve
Measure
the inlet
pressure
of motor.
Back pressure overflow

valve: 4MPa
Overflow
valve:
8MPa
Overflow
valve:
8MPa
Measure the
inlet pressure
of motor.
The above two photos are slewing valve group. Back pressure overflow valve controls the
back pressure of motor to be 4MPa. Two overflow valves respectively control the clockwise
and anticlockwise rotation pressure of motor to be 8MPa.
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10.1 Rotary valve group of 450 spreader used before the year of 2011
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10.2 Rotary valve group of 817 spreader used after the year of 2011
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Hydraulic schematic diagram of spreader rotation
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11. Spreader side-shifting valve group
Measure
the oilreturn
pressure of
spreader.
Adjust the
overflow
valve
pressure to
be 8MPa.
Measure the
spreader
pressurized
oil.
12 Telescopic, twistlock valve group
Adjust the overflow

valve pressure to be
8MPa.
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One-way
throttle valve
to adjust the
speed
after
buffering
Overflow valve
One-way throttle
valve to adjust
the speed before
buffering
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How To Adjust The Hydraulic Pressure of Reach Stacker (2013)

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How to Adjust the Hydraulic Pressure of

1. Piston pump pressure, adjusting

2. Boom telescopic valve group

With damping hole

One-way throttle valve

Set the pressure of

3. Pitching valve group (left, right)

With damping hole

Schematic diagram of pitching circuit

Assembly diagram of pitching valve block

3. Pilot oil-supply valve group

Measure the pressure after

There is one-way valve

Assembly diagram of pilot valve block

4. Spreader multi-channel block

5. Brake control valve

Parking pressure signal relay

Low brake pressure alarm relay

Assembly diagram of brake control valve block

Adjust the pressure of brake prefill

6. Cooling switching valve group

7. Double balancing valve

8. Movable valve group

Movable feedback control valve

Assembly diagram of movable valve group

9. Spreader anti-swinging valve group

10. Spreader slewing valve group

Back pressure overflow

Hydraulic schematic diagram of spreader rotation

11. Spreader side-shifting valve group

12 Telescopic, twistlock valve group

Adjust the overflow

Quality Changes the World!

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