She Pillar
She Pillar
She Pillar
Micro Turners
Pantnagar
SHE Pillar Activity
Presentation By
Akhilesh Upadhyay
Date : 21st March-2011
MICRO TURNERS PANTNAGAR
SHE
CONTENTS
S.
No.
Contents
Slide
No.
Organization
Target
Aim
Safety methodology
Proactive approach
10 37
Reactive approach
38 43
Health
43 53
Environment
54 64
10
65
SHE
POLICY &
OBJECTIVE
Micro Turners Group is committed
to safety
and health of its employee and concerned
person who may be affected by its
operation.
We are committed to :
Objective :
1. To create a management
system
that
address
safety,
Occupational
health and environmental
aspects,
related
to
activities of product and
services.
Sachin Kapoor
MD
2 To minimize generation of
waste.
3 To conserve resources.
4 To practice for prevention
of pollution.
5
To promote awareness
among
employee
and
TPM - The Prime Mover Towardsbusiness
Excellenceassociates.
3
SHE
ORGANISATIO
N
Akhilesh Upadhyay
Pillar Charimen
Deepika
Santosh Chaube
Baldev
Yadav
TARGE
TS
Parameter
Unit
BM Apr08
Feb-11
Targets Mar-11
Unit
2
BM Apr08
2
Feb-11
0
Targets Mar-11
db
87
85
<85
g/m3
310
256
<300
Parameter
Unit
BM Apr08
Feb-11
75
85
<100 mg/m3
pH
7.8
7.2
7-8
Numbe
r
300
500
550
* Major Accident
** Minor Accident
Numbe
r
Stack Emission
(Maximum) - SPM
mg/m
Water
Tree plantation till date
SHE
Targets Mar-11
Major Accident (serious) : When the injured person comes to work after 48 Hrs.
** Minor Accident (Physical Recovery): When the injured person comes to work within 48 Hrs.
First Aid treatment: Return to work without man days loss.
AI
M
SHE
Safety
Make equipment safe to operate.
Maintain accident free workplace by continual
improvement.
Develop safety conscious people in work place.
Sustain Zero Accident
Health
Zero impact on Occupational Health
Environment
Achieve & Sustain minimum pollution.
SHE
SAFET
Y
BACK
GROUND
Less
awareness
towards
safety
New
unskilled
manpower
Micro Turners
Pantnagar
Challenges
Lack of
Proactive
approach
Area is new
to
industrial
exposure
SHE
SAFET
Y
TARGET
Specification
Parameter
of accident
Person
hospitalized
Major
more than 48
Accident
hour after
injury
Person
resumed to
Minor work with in
Accident 48 hours to
work after
treatment
Person
resumed to
work
First Aid
immedialety
after
treatment
BM
Apr-08
Status
Targe
t
2010-11
Q1
Mar-10
June
Q2
Sep
Q3
Dec
Feb
Result(I
2011mprove
12
2011
ment)
SHE
SAFET
Y
METHODOLOGY
Safety
System
Induction
Training
Safety
Patrol.
Proactiv
e
Approac
h
Near
miss
cases
Reactive
Approach
Fire
Preventio
n
Happened cases in
plant
( Previous Data)
Unsafe
Actions/
conditions
Analysis
Root cause
Analysis
( Why- Why )
Mock
trials /
disaster
Mgmt
Do &
Dont/OCP
PPEs
Training
Counter
measures
Horizontal
Deploymen
t
Unsafe
Actions
Lack of
Awarenes
s
Mistake
(Poka)
OPL &
Training
Pokayok
e
Referred
to E&T
Pillar
Unsafe
Conditions
Counter
measures /
Kaizen
Horizontal Deployment
Sustain
Zero
Accident
Document updating
INDUCTION
TRAINING
Induction
Training
e
Approac
h
Safety
Patrol.
All Staffs
(Engineer &
above)
All Cell
Members
SHE
SAFETY-PROACTIVE
APPROACH
Proactiv
Near
miss
cases
Training
Method
Fire
Preventio
n
Training Location
Accidentprevention(Unsafeact&Unsafe
condition&Nearmisscases)
Theory&Practical
Classroom/OnShop
Floor
WorkPermitSystem
Theory
Classroom
Knowledgeabouthazardatsite
Theory&Practical
OnShopFloor
Whattodoincaseofemergency.
Theory&Practical
OnShopFloor
Importance&waytouseofPPEs
Theory&Practical
OnShopFloor
Dos&Don't
Theory
OnShopFloor
UsesofPPEs
Theory&Practical
OnShopFloor
WhattodoincaseofEmergency
Theory&Practical
OnShopFloor
Fireprevention
Theory&Practical
Classroom/OnShop
Floor
10
SAFETY-PROACTIVE
APPROACH
SHE
11
SAFETY-PROACTIVE
APPROACH
DOS AND DONT EXPLAINED IN THE
SHE
TRAINING
12
SHE
SAFETY-PROACTIVE
APPROACH
PERSONAL PROTECTIVE EQUIPMENTS AND ITS IMPORTANCE
EXPLAINED IN THE TRAINING
Hand Gloves
Nose Mask
Helmet
Safety
Apron
Hood
&
Shoes
Cover
Gum
Boots
Safety
Belt
Safety Shoes
Safety
Gloves
Safety Goggle
Apron
Ear Plug
13
13
SHE
SAFETY-PROACTIVE
APPROACH
TOTAL
EMPLOYEE AS ON FEB-11= 399
TRAINING PROVIDED AS ON FEB-11=
TRAINING
GRAPH
399
Futur
e
Current
Past
Target
100%
No. of Trainees
Month
Monthly Training
Cumm.
Training
TRAINING STATUS
S.N.
TRAINEES
TOTALNO'S
TRAININGPROVIDED
NEWEMPLOYEE
40
40
OLDEMPLOYEE
359
359
14
SAFETY PATROL
SCHEDULE
Approach
Induction
Training
S.No.
Department
SHE
SAFETY-PROACTIVE
APPROACH
Proactive
Frequenc
y
Oct'10
Machine Shop
Monthly
Assembly
Monthly
Store
Monthly
Surroundings
Monthly
Office / Security
Room
Monthly
Plating
Monthly
Planned
Safety
Patrol.
Nov'10
Near miss
cases
Dec'10
Fire
Mock Drill
Jan'11
Feb'11 March'11
Completed
15
SAFETY-PROACTIVE
APPROACH
SHE
16
SAFETY-PROACTIVE
APPROACH
ACTION TAKEN TO CLOSE UNSAFE
CONDITION FEB11
SHE
S.N
o.
Unsafe Condition
Action To be Taken
Tgt. Date
Resp.
Status
Earthing wire of
cooling tower motor
loose
Tightening of screw
done
28.02.201
1
Mr.Amit
Done
Safety Instructions
displayed on Machine
28.02.201
1
Mr.Baldev
Done
22.02.201
1
Mr.Amit
Done
17
SHE
SAFETY-PROACTIVE
APPROACH
Past
Current
54
50
NOS.
34
29
24
25
57
50
47
44
54
57
40
34
29
17
9
9
14
47
44
40
50
Futur
e
17
8
8
10
BM Apr-08 Mar-10
Apr'10
May'10
Jun'10
GOOD
Jul'10
4
3
Aug'10
Sep'10
Oct'10
Nov'10
Dec'10
0
Jan'11
Feb'11
'Mar-11
Target (Mar-11)
MONTH
Unsafe Condition Closed
Cumm. Unsafe Condition Closed
18
SHE
SAFETY-PROACTIVE
APPROACH
ACTION TAKEN TO CLOSE UNSAFE ACT FEB11
S.NO.
UNSAFE ACT
Ultrasonic
washing
machine
panel door
kept open
Operator working
without
gloves in
plating area
LOCATION
Assembly
Plating
RESPONSIBILTY
RECOMMENDED
ACTION
TARGET
DATE
Rajesh Kumar
Panel door to be
kept close
18/02/201
1
Closed
D.D. Giri
Training on
importance of
PPEs to be provided
to
the operator
23/02/201
1
Closed
STATUS
19
SHE
SAFETY-PROACTIVE
APPROACH
Futur
e
Current
Past
75
60
63
56
51
50
46
NOS.
40
35
28
22
25
15
8
8
12
BM Apr-08
7
10
Mar-10
Apr'10
May'10
7
5
Jun'10
Jul'10
Aug'10
Sep'10
Oct'10
Nov'10
GOO
D
Dec'10
Jan'11
MONTH
Unsafe Act identified
Unsafe ActClosed
20
SHE
SAFETY-PROACTIVE
APPROACH
Date of Implementation:-06.12.10
Area: Plating
Before
After
Result
Safe working
21
SHE
SAFETY-PROACTIVE
Cumulative Kaizens for unsafe
APPROACH
condition :-
14
12
12
56
10
10
51
46
63
60
7
28
40
35
6
5
5
4
22
15
2
22
22
SHE
Cumulative Kaizens for unsafe action :-
14
12
63
12
60
56
10
10
51
46
28
22
4
2
40
35
6
5
5
4
3
15
8
23
SAFETY-PROACTIVE
APPROACH
NEAR MISS
CASES
SHE
Proactive
Approach
Induction
Training
Safety
Patrol.
Near
miss
cases
Fire
Preventio
n
Methodology :Responsibility
Activity
Cell Operator
SHE member.
24
SHE
NEAR MISS
CASES
No. of Cases
Month
Past Performance
Monthly Data
Cumm.
Data
25
SAFETY-PROACTIVE
APPROACH
FIRE SAFETY :
METHODOLOGY
SHE
Proactive
Approach
Induction
Training
METHODOLOG
Y
Safety
Patrol.
Near
miss
cases
Fire
Preventio
n
FiresafetyTraining&promotional
activities
Fireequipmentcheck
sheet
Scheduleof
maintenance
Nonconformity
CounterMeasures
26
FIRE SAFETY
TRAINING: ONSITE
INSTRUCTION
SAFETY-PROACTIVE
APPROACH
SHE
FIRE EXTINGUISHER
INSTRUCTION BOARD
27
FIRE SAFETY
TRAINING: CLASS
ROOM SESSION
SAFETY-PROACTIVE
APPROACH
SHE
28
SAFETY-PROACTIVE
APPROACH
SHE
29
FIRE TRAINING
STATUS
S.NO.
TRAINEE
EMPLOYEES
TRAINED ON
FIRE SAFETY
SAFETY-PROACTIVE
APPROACH
TOTAL NO'S
30
SHE
TRAINING INTERVAL
HALF YEARLY
30
SAFETY-PROACTIVE
APPROACH
MONTHLY INSPECTION CHECK
SHEET
FIRE EXTINGUISHER
SHE
FIRE HYDRANT
31
MOCK DRILL
CALENDER
SAFETY-PROACTIVE
APPROACH
SHE
32
SHE
SAFETY-PROACTIVE
APPROACH
FIRE
INCIDENTS
Past
Current
Future
NOS.
6
5
4
3
2
1
0
00 0 0
0
0 0
BM (April-08)
Mar'10
Apr'10
0
May'10
0
Jun'10
0
Jul'10
0
Aug'10
Se p'10
Oct'10
0
Nov'10
0
De c'10
Jan'11
Fe b'11
Mar'11 2011-12
MONTH
Past Performance
33
SAFETY-PROACTIVE
APPROACH
MOCK DRILL RESULT: Response
SHE
34
SHE
SAFETY-PROACTIVE
APPROACH
FIRE PREVENTIVE
ACTIVITY
AREA
MONITOR PONITS
FREQUENCY
REMARK
AREA WHERE
WELDING WORK
TO BE DONE
AS PER WORK
INSTRUCTIONS
DAILY BY
SUPERVISOR
BEING DONE
FOR CLEARING
DAILY BY
SUPERVISOR
BEING DONE
LPG LEAKAGE
DAILY BY
SUPERVISOR
BEING DONE
2
3
4
BEING DONE
35
SAFETY-PROACTIVE
APPROACH
SHE
36
SHE
SAFET
Y
Reactive approach
Safety
System
Reactive
Approach
Happened cases in
plant
( Previous Data)
Root cause
Analysis
( Why- Why )
Unsafe
Actions
Unsafe
Conditions
Lack of
Awarenes
s
Mistake
(Poka)
OPL &
Training
Pokayok
e 37
Counter
measures /
Kaizen
Referred
to E&T
Pillar
Horizontal Deployment
Sustain
Zero
Accident
Document updating
37
HAPPENED CASES IN
PLANT
SHE
SAFETY-REACTIVE
APPROACH
MAJOR ACCIDENT TREND (PER MONTH)
Current
Past
Future
NOS.
0
0
0
0
BM (Apr-08)Mar'10
0
0 Apr'10
0
May'10
0
Jun'10
0
Jul'10
0
Aug'10
0
Sep'10
0
Oct'10
0
Nov'10
0
Dec'10
Jan'11
Feb'11
Mar'11
2011-12
MONTH
NOS.
Current
Future
GOOD
4
2
0
BM (Apr-08) Mar'10
0
Apr'10
May'10
Jun'10
0
0
Jul'10
Aug'10
Sep'10
Oct'10
Nov'10
Dec'10
Jan'11
Feb'11
Mar'11
2011-12
MONTH
38
SHE
SAFETY-REACTIVE
APPROACH
TEAM MEMBERS
S.No.
Name
Designation
DEEPAK LOHANI
SUPERVISOR
SIKANDAR SHEGAL
MANAGER
AKHILESH UPADHYAY
AM
ANALYSIS
Associate received injury in right hand finger
1 WHY
ACTION PLAN
S.NO.
2 WHY
Machine started by second cycle start switch and his right
hand was on the job
3 WHY
MICRO
TURNERS PANTNAGAR
Target Date
Status
IMMIDIATE
Done
Done
switch
the
Mr.Naushad
start
from
Associates trained on
machine to follow the
work instruction
Two cycle starter switch are on the machine
One cycle
removed
machine
Counter-Measures Planned
Rasp
CORRECTIVE ACTION
PREVENTIVE ACTION
1
Miss Deepak
IMMIDIATE
Done
39
SHE
SAFETY-REACTIVE
APPROACH
HAPPENED CASES IN
PLANT
Current
Future
8
7
NOS.
Past
5
4
3
2
1
0
2 2
11
0 0
BM (April-08)
Mar'10
0
Apr'10
May'10
1
0
Jun'10
Jul'10
Aug'10
0
Se p'10
Oct'10
Nov'10
De c'10
Jan'11
Fe b'11
Mar'11 2011-12
MONTH
40
SAFETY-REACTIVE
APPROACH
SHE
41
SAFETY-REACTIVE
APPROACH
CORRECTIVE ACTION TAKEN
SHE
42
SHE
HEALT
H
BACKGROUND
Chemical
Hazard
Absenteeism
Protect Human
Being from
Health
Hazards
Drinking
water
Hazard
Unhealthy
conditions
Unhealthy
conditions
43
SHE
HEALTH
METHODOLOGY
Mapping of Process Hazards
Identify
Poor ergonomic Conditions
Identify
Unhealthy Processes
Monitoring of Parameters
(Stack, Heat, Noise, Air Quality,
Illumination Level)
Corrective Actions
Training
Fatigue Kaizens
Process Control
Horizontal Deployment
Use of PPE
44
SHE
HEALTH
POOR ERGONOMIC CONDITIONS
IDENTIFIED AND CORRECTED
SL.NO
AREA
TOTAL IDENTIFIED
ACTION TAKEN
REMARKS
HEAT TREATMENT
Done
MACHINE SHOP
Done
STORE
Done
45
SHE
HEALTH
KAIZEN: POOR ERGONOMIC
CONDITION
Area: Store
Before
After
Result
46
SHE
HEALTH
SCHEDULE OF
ACTIVITIES
Serial
Number
Activity
Frequency
HealthCheck-Up
BoreWellWaterTest
Yearly
ProcessEmissionTest
Yearly
NoiseTests
Yearly
DrinkingWaterCoolerCleaning
Halfyearly
Monthly
47
HEALTH
SHE
HEALTH TRAINING
STATUS
INTERNALTRAINING
S.NO
TRAINEES
TOTAL NOS.
TRAINING
INTERVAL
EMPLOYEES
TRAINED ON
FIRST AID
42
HALF
YEARLY
48
HEALTH
SHE
DG Room
M/C Shop
Noise
49
SHE
HEALTH
UNHEALTHY CONDITIONS IDENTIFIED AND
REMOVED
SL.NO
AREA
TOTAL
IDENTIFIED
ACTION TAKEN
REMARKS
HEAT TREATMENT
Done
MACHINE SHOP
Done
PLATING
Done
50
SHE
HEALTH
ACTION AGAINST UNHEALTHY
CONDITIONS
Equipment: D.G. Set
Date of Implementation:-22.09.10
After
Result
51
HEALTH
CHECK
SHEET
FIRST AID
BOX
SHE
WATER COOLER
52
SHE
HEALTH
HEALTH RESULT:
HEALTH
UEPPCB NORMS
BENCHMARK
(Apr08)
STATUS
OCT10
TARGET
Mar11
NOISE NORMS
(Work zone)
ShopFloor<90db(A)
ifmore
Useearplugs
88db(A)
85.44db(A)
84db(A)
80db(DayTime)
75db
73db
71db
75db(NightTime)
72db
70db
68db
TDS-400mg/l,
pH-6.5to8,
chloride250mg/l
Sulphate-200mg/l
TDS-350mg/l,
pH-7.8,
Chloride-135mg/l
Sulphate-100mg/l
TDS-310mg/l,
pH-7.6,
chloride-110mg/l
Sulphate-85mg/l
TDS-300mg/l,
pH-7.5,
chloride-100mg/l
Sulphate-80mg/l
350-700lux
400lux
450lux
>450lux
NOISE NORMS
(Surrounding)
DRINKING WATER
ILLUMINATION LEVEL
( Inspection)
53
SHE
ENVIRONMEN
T
BACKGROUN
D
Global
Warming
Acid Rain
Improve
Environment
Land
Pollution
Air
Pollution
Water
Pollution
54
SHE
ENVIRONMEN
T
Methodolog
y
Identification of Environmental
Aspects
Assessment of Impact
AIR
WATER
LAND
WORK ENVIRONMENT
Counter Measures
SUSTAINANCE
55
SHE
ENVIRONMEN
IDENTIFICATION OF ENVIRONMENTALT
ASPECT
1) Solid
wasteUsed
:- for
process
Solid
waste
Plating,
Machining
Treatment of
waste
E.T.P.
Use of solid
waste
--
Remark
To be Sold to
(Bharat Oil)
authorized waste
disposal agency
Grinding Sludge
--
process
Generation of
waste
Treatment of
waste
Use of waste
water
Remark
Plating
Waste water
E.T.P.
Gardening
Use in gardening
and lawn
2) Water
pollution
:Used for
Wat
er
Generation of
waste
E.T.P. Sludge
56
SHE
ENVIRONMENT
SCHEDULE
ACTIVITY
Serial
Number
Work
Duration
StackEmissionTest
Yearly
AmbientAirTest
Yearly
EffluentCumSewagetreatment
Daily
Hazardouswastedisposal
ReuseOftreatedwaterinhorticulture
TreePlantation
Monthly
Daily
Progressive
57
ENVIRONMENT
Bore Well Water Test
Report
SHE
58
ENVIRONMENT
Stack Emission Test
Report
SHE
59
SHE
ENVIRONMENT
ACTION TAKEN TO ELIMINATE LAND
CONTAMINATION
SL.NO
1
AREA
ACTION TAKEN
Chipsstorage
Storageofgrindingsludge
ETPSludge
REMARKS
Concreteflooringmade
andcoolantcomingout
stop
Done
Concreteflooringmade
androofcoveredwith
asbestos
Done
Storedinbags,planto
makestorageroomwith
roofcovered
By30April11
60
ENVIRONMENT
SHE
61
ENVIRONMENT
SHE
TREE PLANTATION BY MT
MEMBERS
62
ENVIRONMENT
SHE
63
SHE
ENVIRONMENT
ENVIRONMENTRESULT
ENVIRONMENT
PARAMETER
STATUS
JULY10
UEPPCB NORMS
STACK EMMISSION
SPM-<75mg/m3,
NO2-<650PPMV
SO2-<250PPMV
CO-<150mg/m3(AT15%O2)
SPM-75mg/m3,
NO2-206PPMV
SO2-48PPMV
CO-69mg/m3(AT15%O2)
AMBIENT AIR
SPM-<500ug/m3,
NO2-<120ug/m3
SO2-<120ug/m3
CO-<5000ug/m3
SPM-256ug/m3,
NO2-26ug/m3
SO2-11ug/m3
CO-1086ug/m3
EFFLUENT WATER
CHROMIUM-0.2mg/l
pH-6to8
CHLORIDE-<250mg/l
SULPHATE-<300mg/letc.
CHROMIUM-0
pH-7.8,
CHLORIDE-84mg/l
SULPHATE-208mg/letc.
64
SHE
FUTURE PLAN
65
SHE
THANK YOU
66