Type TA Class 10: Thermal Overload Relays
Type TA Class 10: Thermal Overload Relays
Type TA Class 10: Thermal Overload Relays
Description
Available for starter construction with A Line contactors and separate panel mounting Designed for close couple mounting Separate base mounting available for all overload relays Class 10 adjustable overload relays are standard with all ABB Line starters Reset can also be adjusted to function as a stop button Screwdriver guide holes All terminal screws are available from the front UL File No: E48139 CSA File No: LR98336 Trip indication Remote trip and reset option available Single phase and phase unbalance protection Isolated alarm circuit (N.O.) contact Ambient compensation: -25C to +55C (-13oF to +131oF) Manual test Manual or automatic reset Factory calibrated and tested Wide adjustment range
Max. tripping time at 1.5 x setting current (warm state) Tripping time at 7.2 x setting current (cold state) At 1.05 x setting current
(s)
120
240
480
720
(s)
2 10
4 10
6 20
9 30
no tripping
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al m d r a e Th erlo s v O elay r
Description
TA thermal overload relays are used with A Line contactors for the protection of motors having a nominal voltage of up to 600VAC max per UL/CSA (690VAC and 800VDC per IEC).
Product range
Standard relays: Types: TA25DU, TA42DU, TA75DU, TA80DU, TA110DU, TA200DU and TA450DU TA25 to TA110 and TA200 are directly connected in the motor circuit. TA450DU relays are fed through a linear type transformer Special construction Thermal overload relays with different certications and approvals. Relays for protection EEx e motors.
Manual test
Manual or automatic reset Frame size TA....DU Trip indication light Tripping contact (95, 96) Amp setting range
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Description
TA25DU
No effect
No effect
97-98 Effect of blue button indexed on R/O (RESET/OFF) Resetting 95-96 97-98
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Types
al m d r a e Th erlo s v O elay r
TA25DU
TA42DU
TA75DU
TA80DU
Main characteristics
Construction
3 pole with ambient temperature variation compensation. Protection against single phase operation. Built in auxiliary contacts: 1N.O. + 1N.C.
Accessories
Tripping coil Resetting coil Terminal shroud Function markers DS25-A DR25-A Terminals protected against direct contact (without the addition of terminal shrouds) BA5-50
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TA110DU
TA200DU
TA450DU
3 pole with ambient temperature variation compensation. Protection against single phase operation. Built in auxiliary contacts: 1N.O. + 1N.C.
1 2 3 4 5 6 R
95 97
96
98
Convertible: manual to automatic Number from to A A 2 65 90 80 110 6 65 90 150 200 3 130 185 220 310
Accessories
Tripping coil Resetting coil Terminal shroud Function markers 1 LT200 BA5-50 LT450
1 Terminals protected against direct contact (without the addition of terminal shrouds)
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TA25DU
A/AE/AL9 A/AE/AL40
0.1 0.16 0.25 0.4 0.63 1.0 1.3 1.7 2.2 2.8 3.5 4.5 6.0 7.5 10 13 18 24
0.16 0.25 0.4 0.63 1.0 1.4 1.8 2.4 3.1 4.0 5.0 6.5 8.5 11 14 19 25 32
A B C D E F G H J K L M N P Q R S T A B C A B C D E F C D E F A B A B C D E F A B C
TA25DU0.16 TA25DU0.25 TA25DU0.4 TA25DU0.63 TA25DU1.0 TA25DU1.4 TA25DU1.8 TA25DU2.4 TA25DU3.1 TA25DU4.0 TA25DU5.0 TA25DU6.5 TA25DU8.5 TA25DU11 TA25DU14 TA25DU19 TA25DU25 TA25DU32 TA42DU25 TA42DU32 TA42DU42 TA75DU25 TA75DU32 TA75DU42 TA75DU52 TA75DU63 TA75DU80 TA80DU42 TA80DU52 TA80DU63 TA80DU80 TA110DU90 TA110DU110 TA200DU90 TA200DU110 TA200DU135 TA200DU150 TA200DU175 TA200DU200 TA450DU185 1 TA450DU235 TA450DU310
$ 63
A/AE30 A/AE40
TA42DU
18 25 22 32 29 42 18 22 29 36 45 60 29 36 45 60 25 32 42 52 63 80 42 52 63 80
78
A/AE/AF50 A/AE/AF75
102
135
A/AE/AF95 A/AE/AF110
65 90 80 110
TA75DU
165 165
65 90 80 110 A/AF145 A/AF185 100 110 130 150 135 150 175 200
225
A/AF210 A/AF300
488
AF400 AF750
TA80DU
TA110DU
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Discount schedule TAA TA25 Discount schedule TBA TA42, TA75 Discount schedule TCA TA80, TA110, TA200, TA450
Accessories
2
List price
0.1 24 18 100
25 32 80 200
$ 30 38 45 60
LC30-T LC26-B1
$6
DX25
$ 15
DB80
LC terminal blocks can be used to convert standard connections into Faston connections: 2 x 6.3mm or 4 x 2.8mm per pole. The connections are protected against accidental contact. The LC30-T has a terminal block for the 3 power terminals and a second for the 4 auxiliary terminals of a TA25DU thermal O/L relay. The LC26-B1 has two identical terminal blocks each for 3 power terminals. This block allows the power terminals to be mounted with two DB25 kits or a TA25DU thermal O/L relay and DB25 kit assembly. NOTE: According to DIN 46429 part 1 and NFC 20-120 the max. capacity of a Faston connection is 25 A.
DB200
DT450/A185 DT450/A300
$ 225
$ 10 50
$ 90 78 120
Discount schedule ABA A-contactor accessories Discount schedule TAA TA25 Discount schedule TBA TA42, TA75 Discount schedule TCA TA80, TA110, TA200, TA450
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Accessories
DS25-A remote tripping coil 24V 48V 110V 220/380V 500V DS25-A remote resetting coil 24V 48V 110V 220/380V 500V DR25-A-24 DR25-A-48 DR25-A-110 DR25-A-220/380 DR25-A-500 DS25-A-24 DS25-A-48 DS25-A-110 DS25-A-220/380 DS25-A-500
$ 60
DS25A
Application
The DS25-A coil is used for remote electrical tripping of the TA25 DU thermal O/L relay and is connected to the relay's normally closed 95-96 auxiliary contact. The DR 25-A coil is used for remote electrical resetting of the TA25DU thermal O/L relay which is adjusted for Manual resetting; it is connected to the relays normally open 97-98 auxiliary contact. The coils are not designed for continuous duty. Impulse duration: 0.2 to 0.35 s. Set the button to Man (Manual resetting). Mounting: clipped on to TA25DU thermal O/L relay.
DR25A
Installation diagrams
For connection of DS25-A to TA25DU relay For connection of DR25-A to TA25DU relay
L1 STOP
21 22
START OL
13 14 A1
L2/N
L1 STOP
21 22
START OL
13 14 A1
L2/N
A2
95
96
A2
95
96
M
13 14
M
13 14
OVERLOAD TRIP
E1 E2
OVERLOAD RESET
OL
97 98 E1 E2
AUTO
24 14 A1
OL
AUTO
24 14 A1
L2/N OL
A2
95
96
A2
95
96
OVERLOAD TRIP
E1 E2
OVERLOAD RESET
OL
97 98 E1 E2
OL TRIPPING COIL
1 Cannot be used with TA42, TA75, or TA200 overload relays.
OL RESETTING COIL
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To avoid untimely tripping, TA and T thermal O/L relays have been designed to withstand roughly 15 switching operations per hour with an approximately equal distribution between working and rest cycles. In these conditions, the motor starting time must not exceed 1 second and the starting current must be lower than or equal to 6 times the motor In. For intermittent operations, the diagram opposite species relay operating limits. Example: Motor starting time: 1 sec. 40 % 60 ops./h according to diagram Load factor: Switching frequency:
ta = s 0.5
120
Switching frequency
100 80 60 40 20 0 0
ta
1s
ta
=1
ta =
.5s
For a higher number of operations and for load variations (e.g. frequent starting and braking), it is advisable to use CUSTORAPID protection. For motors subject to particularly severe operating conditions (e.g. locked rotor) it is advisable to use protection combined with a thermal O/L relay and the CUSTORAPID system.
3s
ta = 3.5 s
20 40 60 Closing time 80 100(%)
Mounting position
On a support at an angle of 30 in relation to the vertical plane (standard position). Other mounting positions possible, except mounting on a horizontal plane (in this case the tripping mechanism would be located above the bimetals).
Consult factory.
20 11 10 6 4 3 2
Tripping time
Thermal O/L relays are designed to operate between 5 C and +40 C in compliance with standard IEC 947-4-1. For a wider range of 25 C to +55 C consult the graph opposite. Example: tripping at 25 C. Tripping takes place before 1.5 times the setting current. Resetting: TA25DU TA450 DU thermal O/L relays have convertible manual/automatic resetting. Delivery: in manual resetting mode.
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Types
al m d r a e Th erlo s v O elay r
Standards: (international, European) Rated insulation voltage Ui according to IEC 947-4-1 Rated impulse withstand voltage Uimp according to IEC 947-4-1 Permissible ambient temperature for storage for operation Climatic withstand DIN 50017 Mounting positions V kV
C C
40 to +70 25 to +55 with temperature compensation (maximum values: see page 2.9) Humidity in alternate climate KFW, 30 cycles On a support at an angle of 30 in relation to the vertical plane (standard position). Other positions possible except mounting on a horizontal plane (in this case the tripping mechanism would be located above the bimetals).
Shock withstand at nominal Ie Critical direction of shocks A1, A2 Resistance to vibrations (1 mm, 50 Hz) Mounting on contactor separate with DB - kit
shock duration ms
15
multiples of g multiples of g
12 8 Latching below the contactor, screw xing on main terminals Using screws: 2 x M4 or 35 mm EN 50022 TA25DU setting ranges: from 0.1-0.16A 24-32 A to 18-25A M4 M5 2 x 1.5 - 6 2 x 1.5 - 4 1 x 10 2 x 0.75- 6
Terminals and cross-sectional areas for main conductors (motor side) screw terminal with cable clamp via tunnel connector at type for lug or bar conductor cross-sectional area rigid solid or rigid stranded exible with cable end recommended bars Terminals and cross-sectional area for auxiliary conductors screw terminal (screw size) with cable clamp conductor cross-sectional area rigid solid or rigid stranded exible with cable end Degree of protection
A1
A2
M6
M6
mm2 mm2 mm
M 3.5 2 x mm2 2 x mm2 0.75 - 4 0.75 - 2.5 All the terminals are protected against direct contact according to VDE 0106/Part. 100. (without additional terminal shrouds) All the terminals are protected against direct direct contact according to VDE0106/part 100 (with additional terminal shrouds for the main terminals
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TA110DU
TA450DU
C C
40 to +70 25 to +55 with temperature compensation (maximum values: see page 2.9) Humidity in alternate climate KFW, 30 cycles On a support at an angle of 30 in relation to the vertical plane (standard position). Other positions possible except mounting on a horizontal plane (in this case the tripping mechanism would be located above the bimetals).
Shock withstand at nominal Ie Critical direction of shocks A1, A2 Resistance to vibrations (1 mm, 50 Hz) Mounting on contactor separate with DB - kit
shock duration ms
15
12 8
Terminals and cross-sectional areas for main conductors (motor side) screw terminal with cable clamp via tunnel connector at type for lug or bar conductor cross-sectional area rigid solid or rigid stranded exible with cable end recommended bars Terminals and cross-sectional area for auxiliary conductors screw terminal (screw size) with cable clamp conductor cross-sectional area rigid solid or rigid stranded exible with cable end Degree of protection
A1
A2
HC, M8 16 35 16 35 12 x 3
M10 25 120 25 95 20 x 4
mm2 mm2 mm
M 3.5 2 x mm2 2 x mm2 0.75 - 4 0.75 - 2.5 All the terminals are protected against direct contact according to VDE 0106/Part. 100. (with additional terminal shrouds)
Technical characteristics of auxiliary contacts for thermal O/L relays: TA25DU to TA450DU
Auxiliary contacts Terminal marking Rated operational voltage Ue Conventional thermal current (in free air) Ith Rated operational current Ie, AC-15 up to 240 V up to 440 V up to 500 V Rated operational current Ie DC-13 up to 250 V Protection against short circuits gG (gl) fuses (according to IEC 269) S 271/S 281circuit-breaker Maximum potential difference between N.C. and N.O. auxiliary contacts VAC A A A A A A A VAC VDC normally closed N.C. 95-96 500 10 3.0 1.9 1.0 0.12 10 k3 500 440 normally open N.O. 97-98 500 6 1.5 0.95 0.75 0.04 6 k1 500 440
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SPEM M 3~ M 3~ M 3~ M 3~
14 15
Note: Fuses
Protection efciency:
unsuitable very average efciency perfectly efcient
Fuses do not protect motors against overloads. They are only used to protect installations and lines against short circuits. To ensure efcient protection of a motor against short circuits, it is advisable to use aM type fuses in association with thermal OLR relays. For the selection of fuses or circuit-breakers, refer to the indications given in this catalogue concerning contactors on the one hand and thermal O/L relays on the other. In general, fuse protection for direct-on-line starting must be sized as follows: aM fuses: choose the fuse rating immediately above the full load value of the motor current. gG (gI) fuses: determine the fuse rating immediately above the motor current value and choose the next highest fuse rating.
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Technical data Resistance and Joule losses per phase Short circuit protection
Resistance and Joule losses per phase, short circuit protection
Setting range current from to A A Resistance per phase m Joule losses per phase at max. setting W Setting range current from to A A Resistance per phase m
TA25DU 0.1 0.16 0.25 0.4 0.63 1.0 1.3 1.7 2.2 2.8 3.5 4.5 6.0 7.5 10 13 18 24
0.16 0.25 0.4 0.63 1.0 1.4 1.8 2.4 3.1 4.0 5.0 6.5 8.5 11 14 19 25 32
85850 85150 13750 5370 2190 1120 670 383 229 137 87.5 61 30.4 18.2 11.2 6.3 4.7 3.2 5.5 2.89 1.84 5.5 2.89 1.84 1.3 0.936 0.615 1.84 1.3 0.936 0.615
2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.3 2.9 3.3 3.43 2.91 3.24 3.43 2.91 3.24 3.51 3.72 3.94 3.24 3.51 3.72 3.94
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al m d r a e Th erlo s v O elay r
TA25DU
TA75DU
TA110DU/SU
TA450DU
TA-DU thermal O/L relays are 3-pole with manual or automatic resetting mode selection. The resetting button can also be used for stopping. Built-in auxiliary contacts are physically separate and, consequently, can be used in different circuits (control circuit/indication circuit). Each relay is temperature compensated and ensures phase failure protection. Protective relays up to size TA75DU are protected against direct contact via the front face. Terminal shrouds are available for TA200DU to TA450DU size relays. The connecting terminals are delivered in open position with (+,-) pozidriv screws and screwdriver guidance. It is advisable to tighten unused terminal screws.
TA110DU
(tripping class 10A)
120 100 80 60 40 20 10 8 6
Minutes
Minutes
Minutes
4 2 1 40 20
4 2
4 2 1 40 20
Tripping time
Tripping time
2 Phases
1 40 20
Tripping time
2 Phases
3 Phases 2 Phases
3 Phases
Seconds
Seconds
10 8 6 4 2
2 Phases 3 Phases
10 8 6 4 2
Seconds
3 Phases
10 8 6 4 2
3 Phases
2 Phases
TA200DU
(tripping class 10A)
120 100 80 60 40 20 10 8 6
from cold state
TA450DU
(tripping class 10A)
120 100 80 60 40 20 10 8 6 4 minutes
4
Minutes
2 Phases
1 40 20
Seconds
3 Phases
Triping time
Tripping time
2 Phases
seconds
10 8 6 4 2 1 0.8
2 Phase
1 1.2
1.5
6 7 8 9 10
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Inches
[Millimeters]
TA25DU
0.51
13
3.70
94
3.15
80
TA25DU32 only
0.24
6
1.73
44
3.70
94
1.73
44
0.24
6
0.35
6
1.38
35
0.51
13
3.31
84
1.88
48
0.17
4.2
4.25
108
0.24
6
0.35
6
1.38
35
0.51
13
4.41
112
1.88
48
0.17
4.2
TA42DU
0.51
13
3.54
90
0.24
6
2.13
54
4.35
110.5
2.36
60
0.24
6
1.97
50
0.51
13
3.86
98
2.95
75
2.15
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2
TA75DU TA80DU
al m d r a e Th erlo s v O elay r
Inches
[Millimeters]
0.51
13
3.99
93
0.24
6
2.13
54
4.35
110.5
2.85
72.3
1.18
30.0
0.47
12.0
3.77
95.7
12.5
2.12
54.0
4.37
111.0
TA110DU
1.48
37.5
0.24
6.0
5.44
138.1
2.52
64.0
6 - 0.21 HOLES
.61
15.5
3.14
80.0
0.24
6.0
120.1
4.73
0.07
1.7
1.98
50.2
TA200DU
2.16
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Inches
[Millimeters]
TA450DU
0.18
4.5
0.24
6.0
2.99
76.0
0.2 DIA.
5.0 DIA.
6.62
168.0
2.17 0.96
24.5
2 4 6
55.0
0.82
21.0
1.11
28.3
7.60
193.0
2.28
58.0
2.28
58.0
2.17
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Notes
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