SM CS V7,9,12BKPG

Order No.
MAC0205021C2
Multi-Split Air Conditioner

CS-V9BKPG CU-2V14BKP5G CS-V9BKPG CU-2V18BKP5G CS-V9BKPG CU-3V20BKP5G CS-V7BKPG CU-2V19BKP5G CS-V12BKPG
CONTENTS
Page
1 Features 2 Functions 3 Product Specifications 4 Dimensions 5 Refrigeration Cycle Diagram 6 Block Diagram 7 Wiring Diagram 8 Operation Details 9 Operating Instructions 10 Installation Instructions 2 3 6 14 16 18 22 26 34 39 11 Installation and Servicing Air Conditioner Using R410A 12 Servicing Information 13 Troubleshooting Guide 14 Technical Data 15 Exploded View 16 Replacement Parts List 17 Exploded View 18 Replacement Parts List 19 Exploded View 20 Replacement Parts List
Page
49 60 64 66 72 73 74 75 76 77
2002 Matsushita Industrial Corp. Sdn. Bhd. (11969-T). All rights reserved. Unauthorized copying and distribution is a violation of law.
CS-V9BK PG CU-2 V14B KP5G / CS-V9BKP G CU-2 V18B KP5G / CS-V9BKP G CU-3 V20B KP5G / CS-V7BKP G CU-2 V19B KP5G / CS-V12B KPG
21 Exploded View 22 Replacement Parts List 23 Exploded View
78 79 80
24 Replacement Parts List 25 Electronic Parts List 26 Electronic Circuit Diagram
81 82 83
1 Features
High Efficiency Compact Design Comfort Environment 8 hours of sleep mode operation Air filter with function to reduce dust and smoke Wider range of horizontal discharge air Auto Restart Random auto restart after power failure for safety restart operation Removable and Washable Front Panel Remote Control Self-illuminating Button Catechin Air Purifying Filter Trap dust, tobacco smoke and tiny particles Prevent the growth of bacteria and viruses trapped Solar Refreshing Deodorizing Filter Remove unpleasant odour from the air Operation Improvement Economy mode to reduce electrical power consumption Powerful mode to reach the desired room temperature quickly Long Installation Piping Long piping up to 15 meter 24-hour Timer Setting Environmental Friendly R410A, which does not contain chlorine, is used as its refrigerant, so there is no danger of damage to the ozone layer in stratosphere . Quality Improvement Gas leakage protection Prevent compressor reverse cycle 2-stage OLP to protect compressor Noise prevention during soft dry operation. Anti-dew Formation Control (Cooling & Soft Dry)
2 Functions
Remote Control
Self illuminating button
OFF / ON I
Operation OFF / ON
TEMP.
Room Temperature Setting

Cooling, Soft Dry, Air Circulation Operation. Temperature Setting (16C to 30C)
MODE
Operation Mode Selection

AUTO COOL DRY FAN
Automatic Operation Mode Cooling Operation Mode Soft Dry Operation Mode Air Circulation Mode
ON-TIMER OFF-TIMER
Automatic Operation Operation with 2C higher than standard temperature. Operation with standard temperature. Operation with 2C lower than standard temperature.
FAN SPEED
Indoor Fan Speed Selection

FAN FAN FAN AUTO FAN
Low Fan Speed Medium Fan Speed High Fan Speed Automatic Fan Speed
Timer Operation Selection

24-hour, OFF / ON Real Timer Setting.
TIME
Time / Timer Setting

Hours and minutes setting.
AIR SWING
Vertical Airflow Direction Control

AUTO MANUAL
SET CANCEL
Automatic Vertical Airflow Direction Control Vertical Airflow Direction Manual Control (5 stages of adjustment)
Timer Operation Set / Cancel

ON Timer and OFF Timer setting and cancellation.
CLOCK
Clock Setting
Current time setting.
POWERFUL
Powerful Mode Operation OFF/ON Economy Mode Operation OFF/ON

SLEEP
ECONOMY
Sleep Mode Operation OFF / ON
Indoor Unit
AUTO OFF / ON
Automatic Operation Button

Press for < 5s to operate Automatic operation mode. (Used when the remote control cannot be used.) Press continuously for 5s or < 10s to operate Test Run/Pump down. Beep sound will be heard at the 5th second. (Used when test running or servicing.) Press continuously for 10s and above to omit or resume the remote control signal receiving sound. Beep, beep sound will be heard at the 10th second.
Random Auto Restart Control

Operation is restarted randomly after power failure at previous setting mode.
Anti-Freezing Control
Anti-Freezing control for indoor heat exchanger. (Cooling and Soft Dry)
Sleep Mode Auto Control

Indoor Fan operates at Low speed. Operation stops after 8 hours.
Operation Indication Lamps (LED)

(Green) ........ Lights up in operation, blinks in Automatic Operation Mode judging. SLEEP (Orange) ........ Lights up in Sleep Mode Operation. TIMER (Orange) ....... Lights up in Timer Setting. POWERFUL (Orange) .. Lights up in Powerful Mode Operation. ECONOMY (Green) ..... Lights up in Economy Mode Operation.
POWER
Indoor Fan Speed Control

High, Medium and Low. Automatic Fan Speed Mode Cooling : Fan rotates at Hi, Me and SLo speed. Deodorizing control is available. Soft Dry: Fan rotates at SLo speed. Deodorizing control is available.
Airflow Direction Control

Automatic air swing and manual adjusted by remote control for vertical airflow. Manually adjusted by hand for horizontal airflow.
Operation Mode
Cooling, Soft Dry, Air Circulation and Automatic Mode.
Starting Current Control

Fan motor is delayed for 1.6 seconds when compressor starts simultaneously.
Powerful Operation
Reaches the desired room temperature quickly.
Time Delay Safety Control

Restarting is inhibited for appro. 3 minutes.
Economy Operation
To reduce electrical power consumption.
7 Minutes Time Save Control

Cooling Operation only.
Anti-Dew Formation Control

Anti-Dew Formation Control for indoor unit discharge area.
Outdoor Unit
CU-2V14BK, CU-2V18BK, CU-2V19BK & CU-3V20BK
Compressor Reverse Rotation Protection Control

To protect compressor from reverse rotation when there is a instantaneous power failure.
Overload Protector
2-Stage OLP to protect the compressor. Overload Protector will trip when Temperature of compressor increases to 120C. High temperature or high current flows to compressor. (Refer circuit diagram for OLP characteristic)
60 Secs. Forced Operation Control

Once the compressor is activated, it does not stop within the first 60 secs. However, it stops immediately with remote control stop signal.
Outdoor Fan Operation Control

Temperature Fuse.
3 Product Specifications
Unit Power Source Phase V Cycle CS-V9BKPG Single 230 50 CU-2V14BKP5G
Cooling Capacity
kW kcal/h
(1 unit) 3.00 2,580
(2 units) 3.70 3,180
Moisture Removal
l/h Pint/h
(1 unit) 1.7 3.6
(2 units) 2.2 4.6
Airflow Method
OUTLET
SIDE VIEW
TOP VIEW
INTAKE
Air Volume
Indoor Indoor Indoor Indoor
Air Air Air Air
(Lo) (Me) (Hi) (SHi)
m3/min m3/min m3/min m3/min
(cfm) (cfm) (cfm) (cfm)
6.8 (240) 8.0 (280) 9.9 (350) 10.9 (380) High 36, Low 26
High 47
Noise Level
dB (A)
Power level dB
High 49
High 62
Electrical Data
Input
(1 unit) 1,180
(2 units) 1,240
Running Current
(1 unit) 5.3
(2 units) 5.6
EER
W/W kcal/hW A inch inch inch inch mm m inch (mm) inch (mm) inch (mm) lb (kg)
(1 unit) 2.54 2.19 17.8 G ; Half Union 3/8 L ; Half Union 1/4 G (gas side) ; 3/8 L (liquid side) ; 1/4 12 0.7 10 - 13/16 (275) 31 - 15/32 (799) 8 - 9/32 (210) 20 (9.0)
(2 units) 2.98 2.56
Starting Current Piping Connection Port (Flare piping) Pipe Size (Flare piping) Drain Inner diameter Hose Length Dimensions Height Width Depth Net Weight Compressor Type Motor Rated Type Output
G ; 3-way valve 3/8 L ; 3-way valve 1/4 G (gas side) ; 3/8 L (liquid side) ; 1/4 21 - 1/4 (540) 29 - 15/16 (760) 9 - 7/8 (250) 75 (34.0) Rotary (1 cylinder) rolling piston type Induction (2-poles) 830
Air Circulation Motor
Fan Speed
Type Material Type Input Rated Output Low Medium High SuperHigh
W W rpm rpm rpm rpm
Heat Exchanger
Description Tube material Fin material Fin Type Row / Stage
FPI Size (W H L) Refrigerant Control Device Refrigeration Oil Refrigerant (R410A) Thermostat Protection Device Capillary Tube
mm (c.c) g (oz)
Air Filter Capacity Control Compressor Capacitor Fan Motor Capacitor
Length Flow Rate Inner Diameter Material Style
mm l/min mm (c.c)
F, VAC F, VAC
Cross-flow Fan Propeller Fan AS + Glass Fiber 20% AS + Glass Fiber 20% Induction (4-poles) Induction (6-poles) 29.3 39.4 15 15 800 940 1,160 795 1,250 Evaporator Condenser Copper Copper Aluminium Aluminium Slit Fin Louver Fin (Plate fin configuration, forced draft) 2 15 1 20 19 17 610 315 25.4 687 508 22 Capillary Tube SUNISO 4GDID or ATMOS M60 (330) 970 (34.2) Electronic Control Overload Protector 615 14.4 1.6 P.P. Honeycomb Capillary Tube 35 F, 400 VAC 1.5 F, 400 VAC 1.0 F, 430 VAC
Specifications are subject to change without notice for further improvement .
Unit Power Source Phase V Cycle
CS-V9BKPG Single 230 50
CU-2V18BKP5G
Cooling Capacity
kW kcal/h
(1 unit) 2.73 2,350
(2 units) 5.46 4,700
Moisture Removal
l/h Pint/h
(1 unit) 1.6 3.4
(2 units) 3.0 6.3
Airflow Method
OUTLET
SIDE VIEW
TOP VIEW
INTAKE
Air Volume
Air Air Air Air
6.8 (240) 8.0 (280) 9.9 (350) 10.9 (380) High 36, Low 26
High 55
Noise Level
dB (A)
Power level dB
High 49
High 70
Electrical Data
Input
(1 unit) 860
(2 units) 1,720
Running Current
(1 unit) 3.9
(2 units) 7.8
EER Starting Current Piping Connection Port (Flare piping) Pipe Size (Flare piping) Drain Inner diameter Hose Length Dimensions Height Width Depth Net Weight Compressor Type Motor Rated Type Output
W/W (kcal/hW) A inch inch inch inch mm m inch (mm) inch (mm) inch (mm) lb (kg)
3.17 (2.73) 15.9 G ; Half Union 3/8 L ; Half Union 1/4 G (gas side) ; 3/8 L (liquid side) ; 1/4 12 0.7 10 - 13/16 (275) 31 - 15/32 (799) 8 - 9/32 (210) 20 (9.0) G ; 3-way valve 3/8 L ; 3-way valve 1/4 G (gas side) ; 3/8 L (liquid side) ; 1/4 25 - 21/32 (651) 35 - 3/16 (893) 13 - 19/32 (345) 141 (64) Rotary (1 cylinder) rolling piston type Induction (2-poles) 780
Fan Speed
Type Material Type Input Rated Output Low Medium High SuperHigh
W W rpm rpm rpm rpm
Heat Exchanger
Description Tube material Fin material Fin Type Row / Stage
FPI Size (W H L) Refrigerant Control Device Refrigeration Oil Refrigerant (R410A) Thermostat Protection Device Capillary Tube
mm (c.c) g (oz)
Air Filter Capacity Control Compressor Capacitor Fan Motor Capacitor
mm l/min mm (c.c)
F, VAC F, VAC
Cross-flow Fan Propeller Fan AS + Glass Fiber 20% AS + Glass Fiber 20% Induction (4-poles) Induction (6-poles) 29.3 123.0 15 50 800 940 1,160 760 1,250 Evaporator Condenser Copper Copper Aluminium Aluminium Slit Fin Louver Fin (Plate fin configuration, forced draft) 2 15 2 24 19 14 610 315 25.4 560 609.6 44 Capillary Tube SUNISO 4GDID or ATMOS M60 (330) 880 2 (31.0 2) Electronic Control Overload Protector 1,160 7.0 1.4 P.P. Honeycomb Capillary Tube 30 F, 370 VAC 1.5 F, 400 VAC 3.0 F, 450 VAC
Unit
CS-V9BKPG Single Operation (A, B1, B2)
Single Operation (A) (B1 or B2)
CU-3V20BKP5G Double Operation (B1 + B2)
Triple Operation (A + B1 or B2) (A + B1 + B2)
Power Source
Phase V Cycle kW kcal/h l/h Pint/h OUTLET 2.73 2,350 1.6 3.4 2.95 2,540 1.7 3.6
Single 230 50 3.82 3,290 2.2 4.6 TOP VIEW 5.68 4,890 3.1 6.6 6.55 5,630 3.7 7.8
Cooling Capacity Per Unit Moisture Removal
Airflow Method
SIDE VIEW
INTAKE
Air Volume
Indoor Air (Lo) Indoor Air (Me) Indoor Air (Hi) Indoor Air (SHi)
m3/min (cfm) m3/min (cfm) m3/min (cfm) m3/min (cfm) dB (A)
6.8 (240) 8.0 (280) 9.9 (350) 10.9 (380) High 36, Low 26 High 49
Noise Level
High 56
Power level dB Electrical Data Input W
High 71
50
910
1,120
1,200
1,940
1,990
Running Current
0.23
4.1
5.0
5.3
8.6
8.9
EER
W/W (kcal/hW)
3.00 2.58
2.63 2.27
3.18 2.74 (B unit) 17.8 G ; 3-way valve 3/8 L ; 3-way valve 1/4 G (gas side) ; 3/8 L (liquid side) ; 1/4 25 - 21/32 (651) 35 - 3/16 (893) 13 - 19/32 (345) 146 (66) Rotary (1 cylinder) rolling piston type Induction (2-poles)
2.93 2.52
3.29 2.83
Starting Current Piping Connection Port (Flare piping) Pipe Size (Flare piping) Drain Inner diameter Hose Length Dimensions Height Width Depth Net Weight Compressor Type Motor Rated Type Output
A (A unit) 15.9 inch G ; Half Union 3/8 inch L ; Half Union 1/4 inch G (gas side) ; 3/8 inch L (liquid side) ; 1/4 mm 12 m 0.7 inch (mm) 10 - 13/16 (275) inch (mm) 31 - 15/32 (799) inch (mm) 8 - 9/32 (210) lb (kg) 20 (9.0)
(A unit) 780
(B unit) 830
10
Type Material Type Input Rated Output Fan Speed Low Medium High SuperHigh Description Tube material Fin material Fin Type Row / Stage FPI Size (W H L)
W W rpm rpm rpm rpm
Heat Exchanger
Cross-flow Fan AS + Glass Fiber 20% Induction (4-poles) 29.3 15 800 940 1,160 1,250 Evaporator Copper Aluminium Slit Fin 2 15 19 610 315 25.4 Electronic Control P.P. Honeycomb 1.5 F, 400 VAC
Propeller Fan AS + Glass Fiber 20% Induction (6-poles) 123.0 50 760 Condenser Copper Aluminium Louver Fin (Plate fin configuration, forced draft) 2 24 14 756.0 609.6 44 719.5 Capillary Tube SUNISO 4GDID or ATMOS M60 (330, 330) (A unit) 780 (27.5) (B unit) 1,000 (35.3) Overload Protector 780, 645, 950 16.2/13.5, 8.0 1.8, 1.6, 1.4 Capillary Tube 30/35 F, 370 VAC 3.0 F, 450 VAC
mm
Refrigerant Control Device Refrigeration Oil Refrigerant (R410A) Thermostat Protection Device Capillary Length Tube Flow Rate Inner Diameter Air Filter Material Style Capacity Control Compressor Capacitor Fan Motor Capacitor
(c.c) g (oz)
mm l/min mm
F, VAC F, VAC
11
Unit Cooling Capacity kW kcal/h
One Unit (A) CS-V12BKPG (A) 3.55 (A) 3,050
One Unit (B) CS-V7BKPG (B) 2.10 (B) 1,810
CU-2V19BKP5G (A+B) 5.65 (A+B) 4,860
Moisture Removal
l/h Pint/h
(A) 2.1 4.4
(B) 1.4 3.0
(A+B) 3.1 6.6
Power Source
Phase V Cycle
Single 230 50
Airflow Method
OUTLET
SIDE VIEW
TOP VIEW
INTAKE
Air Volume
Air Air Air Air
7.3 (260) 8.7 (310) 10.2 (360) 10.5 (370) (A) High 39 Low 29 (A) High 52
6.4 7.4 8.5 9.4
(230) (260) (300) (330)
High 55
Noise Level
dB (A)
(B) High 33 Low 26 (B) High 46
Power level dB Electrical Data Input W
High 70
(A) 1,230
(B) 720
(A+B) 1,850
Running Current
(A) 5.5
(B) 3.2
(A+B) 8.3
EER
W/W (kcal/hW) A inch inch inch inch mm m inch (mm) inch (mm) inch (mm) lb (kg)
(A) 2.89 (2.48)
(B) 2.92 (2.51)
(A+B) 3.05 (2.63) (A+B) 30.3 G ; 3-way valve 1/2, 3/8 L ; 3-way valve 1/4, 1/4 G (gas side) ; 1/2, 3/8 L (liquid side) ; 1/4, 1/4 25 - 21/32 (651) 35 - 3/16 (893) 13 - 19/32 (345) 146 (66) Rotary (1 cylinder) rolling piston type Induction (2-poles) (A+B) 1,500 Propeller Fan AS + Glass Fiber 20% Induction (6-poles) 123.0 50 760
Starting Current Piping Connection Port (Flare piping) Pipe Size (Flare piping) Drain Inner diameter Hose Length Dimensions Height Width Depth Net Weight Compressor Type Motor Rated Air Circulation Motor Type Output Type Material Type Input Rated Output Low Medium High SuperHigh
(A) 17.8 (B) 12.5 G ; Half Union 1/2, 3/8 L ; Half Union 1/4, 1/4 G (gas side) ; 1/2, 3/8 L (liquid side) ; 1/4, 1/4 12 0.7 10 - 13/16 (275) 31 - 15/32 (799) 8 - 9/32 (210) 20 (9.0)
Fan Speed
W W rpm rpm rpm rpm
(B) 670 Cross-flow Fan AS + Glass Fiber 20% Induction (4-poles) (A) 28.7 (B) 20.6 15 (A) 900 (B) 800 (A) 1,080 (B) 920 (A) 1,260 (B) 1,050 (A) 1,300 (B) 1,140
(A) 830
12
Heat Exchanger
Description Tube material Fin material Fin Type Row / Stage FPI Size (W H L)
mm
Refrigerant Control Device Refrigeration Oil Refrigerant (R410A) Thermostat Protection Device Capillary Tube
(c.c) g (oz)
Air Filter
mm l/min mm (c.c)
Capacity Control Compressor Capacitor Fan Motor Capacitor
F, VAC F, VAC
Evaporator Condenser Copper Copper Aluminium Aluminium Slit Fin Louver Fin (Plate fin configuration, forced draft) (A) 2 15 (B) 2 15 2 24 21 19 14 610 315 25.4 756 609.6 44 719.5 Capillary Tube SUNISO 4GDID or ATMOS M60 (330, 330) (A) 1,050 (37.0) (B) 860 (30.3) Electronic Control Overload Protector (A) 1,160 (B) 810 (A) 10.5 (B) 7.0 (A) 1.6 (B) 1.3 P.P. Honeycomb Capillary Tube (A) 35 F, 370 VAC (B) 25 F, 370 VAC 1.5 F, 400 VAC 3.0 F, 450 VAC
13
4 Dimensions
14
15
5 Refrigeration Cycle Diagram
16
17
6 Block Diagram
18
19
20
21
7 Wiring Diagram
22
23
24
25
8 Operation Details
8.1. Cooling Mode Operation
Cooling in operation according to Remote Control setting.
Time Delay Safety Control (3 minutes) When the compressor is stopped by Remote Control, it restarts after 3 minutes when the Remote Control is turned ON. When the setting temperature is reached during cooling operation, the compressor stops and it will not start for 3 minutes. 7 minutes Time Save Control The compressor will start automatically if it has stopped for 7 minutes even if the room temperature is between the compressor ON temperature and OFF temperature.
Starting Current Control When the compressor outdoor fan motor and indoor fan motor are simultaneous ly started, the indoor fan motor will operate 1.6 second later.
Anti-Freezing Control If the temperature of the indoor heat exchanger falls continuously below 2C for 4 minutes or more, the compressor turns off to protect the indoor heat exchanger from freezing. The fan speed setting remains the same. Compressor will restart again when the indoor heat exchanger temperature rises to 10C (Recovery).
3 minutes waiting of Time Delay Safety Control is valid for Cooling Operation.
Compressor Reverse Rotation Protection Control If the compressor is operating continuously for 5 minutes or longer and the temperature difference between intake air and indoor heat exchanger is 2.5C or less for 2 minutes, compressor will stop and restart automatically . (Time Delay Safety Control is valid)
T = Intake air temperature - Indoor heat exchanger temperature This is to protect reverse rotation of the compressor when there is a instantaneou s power failure.
Anti-Dew Formation Control Purpose is to prevent dew formation on indoor unit air discharge area. When the following conditions accur for 30 minutes continuously , anti-dew formation is controlled by indoor fan speed shift to low (CLo to HLo): Indoor intake air temperature is more than 24C and less than 30C. Remote Control setting temperature is less than 25C. Compressor is on. Cooling operation mode. Indoor Fan motor operate at Low fan speed. This control is cancelled immediately when above condition is changed. 26
Automatic Fan Speed Mode
When Automatic Fan Speed is selected at Remote Control during cooling operation. Fan speed rotates in the range of Hi to Me. Deodorizing Control.
Cooling Operation Time Diagram
27
8.2.
Soft Dry Mode Operation
The unit starts cooling operation until the room temperature reaches the setting temperature set on the Remote Control, and then Soft Dry operation will start. During Soft Dry operation, the Indoor Fan will operate at SLo speed. The operation will be switched on and off for up to 10 minutes ON and 6 minutes OFF. Once Soft Dry operation is turned off, it stops for 6 minutes.
Time Delay Safety Control Once the compressor stops, it will not start for 3 minutes during Cooling operation. Starting Current Control Same as Starting Current Control for Cooling Mode operation. Anti-Freezing Control Same as Anti-Freezing Control for Cooling Mode operation. (For Soft Dry region, 6 minutes waiting is valid during compressor stops.)
Compressor Reverse Rotation Protection Control Same as Compressor Reverse Rotation Protection Control for Cooling Mode Operation. (For Soft Dry region, 6 minutes waiting is valid during compressor stops.)
Anti-Dew Formation Control Same as Anti-Dew Formation Control for Cooling Mode operation. Automatic Fan Speed Mode When Automatic Fan Speed is selected at Remote Control during Soft Dry operation. Fan speed off and on at SLo speed. Deodorizing Control.
28
Soft Dry Operation Time Diagram
29
8.3.
Air Circulation Mode Operation
When the temperature near the ceiling reaches the setting temperature, Air Circulation Mode operation commences at low airflow volume. It stops when the temperature drops to 2C below the setting temperature. Air Circulation Mode Operation Time Diagram
8.4.
Automatic Mode Operation

Standard for Determining Operation Mode
Indoor fan operates at SLo fan speed for 25 seconds. After judging indoor air temperature, the operation mode is determined and operation continued at the mode determined. After the operation mode has been determined, the mode does not change. However, Soft Dry mode operation includes Cooling mode operation. Room temperature adjustment. The following are added to the setting temperature specified as above.
The mode judging temperature and standard setting temperature can be increased by 2C, by open the circuit of JX1 at indoor electronic controller.
30
8.5.
Sleep Mode Auto Operation

Cooling or Soft Dry Operation
Purpose is to obtain a comfortable room temperature while sleeping. When you press the SLEEP Mode, the following movement will start to avoid overcooling. Sleep shift operation starts, when the room temperature reaches the setting temperature or after 1 hour of operation. The setting temperature will be risen by 0.5C at the start of operation and by 0.5C one hour later. The airflow volume will automatically change to Lo fan speed. Sleep Mode operation time is 8 hours, the operation will be stop after 8 hours. When used together with the Timer, the Timer has priority.
8.6.
Powerful Mode Operation
Purpose of this operation is to obtain the setting temperature quickly. When the Powerful Mode is set, the set temperature will be automatically decreased 3C against the present setting temperature (Lower temperature: 16C). This operation automatically will be running under SHi Fan Speed (Cooling), SLo Fan Speed (Soft Dry). Vertical Airflow Direction:- In Manual setting, the vane will automatically swing down 10 lower than previous setting. - In Auto setting, the vane will automatically swing up and down. However the lower limit will be shifted 10 downward. Powerful Mode will operate for 15 minutes only, after that it will shift back to previous operation mode. Powerful Mode will stop if:- Powerful mode button is pressed again. - Stopped by ON / OFF switch. - Timer OFF activates. - Economy mode button is pressed. - Sleep mode is pressed. - Operation mode button is changed.
8.7.
Economy Mode Operation
Purpose of this operation is to save or reduced electrical power consumption of the room air conditioner. When the Economy Mode is set, the set temperature will be automatically increased 0.5C against the preset setting temperature (Higher temperature: 30C). This operation automatically will be running under SLo Fan Speed. Vertical Airflow Direction:In Manual or Auto setting, the vane will automatically change to Auto Air Swing. Economy Mode will stop if:- Economy Mode button is pressed again. - Stopped by ON / OFF switch. - Timer OFF activates. - Powerful mode button is pressed. - Auto or Manual air swing button is pressed. - Fan Speed control button is pressed. - Sleep Mode button is pressed ON. - Operation Mode is changed.
31
8.8.
Random Auto Restart Control
If there is a power failure, operation will be automatically restarted after 3 to 4 minutes when the power is resumed. It will start with previous operation mode and airflow direction. Restart time is decided randomly using 4 parameter:Intake air temperature, setting temperature, fan speed and Air Swing Blade position. Auto Restart Control is not available when Timer or Sleep Mode is set. This control can be omitted by open the circuit of JX2. (Refer Circuit Diagram)
8.9.
Indoor Fan Speed Control
Auto Fan Speed Control When set to Auto Fan Speed, the fan speed is adjusted between maximum and minimum setting as shown in the table. Manual Fan Speed Control Basic fan speed adjustment (3 settings, from Lo to Hi) can be carried out by using the Fan Speed selection button at the remote control.
32
8.10. Vertical Airflow Direction Control

Vertical Airflow Direction Auto-Control When set a Airflow Direction Auto-Control with remote control, the louver swings up and down as shown in the diagram. The louver does not swing when the Indoor Fan Motor stops during operation at the upper limit. When stopped with remote control, the discharge vent is reset, and stopped at the closing position.
1. There is no swinging while indoor fan motor is stopped during Cooling and Soft Dry operation. 2. In Air Circulation operation, when the intake air temperature reaches set temperature, the airflow direction is changed from upper limit to lower limit. When the intake air temperature falls to 2C lower than set temperature, the airflow direction is changed from lower limit to upper limit.
Vertical Airflow Direction manual Control When the manual Airflow Direction Selection Button is pressed, the automatic airflow is released and the airflow direction louver move up and down in the range shown in the diagram. The louver can be adjusted by pressing the button to the desired louver position. When the remote control is used to stop the operation, the discharge vent is reset, and stopped at the closing position.
8.11. Delay ON Timer Control

When the Delayed ON Timer is set by using the remote control, the unit will start operate slightly before the set time, so that the room will reach nearly to the set temperature by the desired time. For Cooling and Soft Dry mode, the operation will start 15 minutes before the set time. For Automatic mode, the indoor fan will operate at SLo speed for 25 seconds, 15 minutes before the set time to detect the intake air temperature to determine the operation mode. The operation indication lamp will blink at this time.
8.12. Remote Control Signal Receiving Sound

Long beep sound will be heard when: Stopping the Air Conditioner using ON/OFF switch. Stopping the Sleep Mode. Stopping the Powerful Mode. Stopping the Economy Mode. Short beep sound will be heard for others. To switch off the beep sound:Press the Automatic Operation Button continuously for 10 seconds or more (beep beep will be heard at the 10th second). Repeat the above if you want to switch ON the beep sound.
However, if the Automatic Operation Button has been pressed the Automatic operation will be activated. If you do not require this operation, you may change it by using the remote control.
33
9 Operating Instructions
SAFETY PRECAUTIONS
Before operating, please read the following Safety Precautions carefully. To prevent personal injury, injury to others and property damage, the following instructions must be followed. Incorrect operation due to failure to follow instructions will cause harm or damage, the seriousness of which is classified as follow:
Installation Precautions
Operation Precautions
! Warning
Do not install, remove and reinstall the unit by yourself. Improper installation will cause leakage, electric shock or fire. Please engage an authorized dealer or specialist for the installation work.

! Warning
This sign warns of death or serious injury.
Do not share outlet. Do not operate with wet hands. Do not damage or modify the power cord. Do not insert finger or other objects into the indoor or outdoor units. Do not expose directly to cold air for a long period. Use specified power cord.
! Warning
This sign warns of death or serious injury.
! Caution
This room air conditioner must be earthed. Improper grounding could cause electric shock. Ensure that the drainage piping is connected properly. Otherwise, water will leak out. Do not install the unit in a potentially explosive atmosphere. Gas leak near the unit could cause fire.
! Caution
This sign warns of damage to property. The instructions to be followed are classified by the following symbols:
OFF
If abnormal condition (burnt smell, etc.) occurs, switch off the power supply.
! Caution
This sign warns of injury.
Do not wash the unit with water. Do not use for other purposes such as preservation. Do not use any combustible equipment at airflow direction. Do not sit or place anything on the outdoor unit. Switch off the power supply before cleaning. Ventilate the room regularly. Pay attention as to whether the installation rack is damaged after long period of usage.
OFF
This symbol (with a white background) denotes an action that is PROHIBITED.
OFF
These symbols (with a black background) denote actions that are COMPULSORY.
Switch off the power supply if the unit is not used for a long period.
NAME OF EACH PART

Indoor Unit
1 2
Indoor Unit (when the front panel is opened)
1 3
AU UT TO ON OF F
AU UT FA T AN N O AU UT TO DRY
Accessories
Remote Control
CO OL
FA AN N
PO WE MO DE
AIR
RFU
TE
L
MP
2
CHE CK
Ste p
ON OF F
RES ET
SW ING
EC
OF
ON
OM
F/O N
Y SL EE P
2
TIM ER
FAN
SPE
SE T
CA NC EL
ED
CLO CK BAT TER Y
6 5
1 Front Panel 2 Air Intake Vent 3 Air Outlet Vent
3
1 Front Panel 2 Air Filters 3 Air Purifying Filter Remote Control Indication Sticker
Outdoor Unit
CU-2V18BKP5G CU-2V19BKP5G
1 2
4 Vertical Airflow Direction Louver 5 Horizontal Airflow Direction Louver (manually adjusted) 6 Indicator Panel
3 4 5
2 3
ECONOMY POWERFUL
456
7
POWER POWER SLEEP TIMER
Remote Control Holder
1 Auto Operation Button (when the front panel is opened) 2 Economy Mode Indicator 3 Powerful Mode Indicator 4 Power Indicator 5 Sleep Mode Indicator 6 Timer Mode Indicator GREEN ORANGE GREEN ORANGE ORANGE
CU-2V14BKP5G
CU-3V20BKP5G
Two RO3 (AAA) dry-cell batteries or equivalent
Air Purifying Filter 1 Air Intake Vents 2 Ground Terminal (Inside cover) 3 Power Supply Cord 4 Piping (Catechin Air Purifying Filter) (Solar Refreshing Deodorizing Filter) 5 Drain Hose 6 Connecting Cable 7 Air Outlet Vents
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NAME OF EACH PART

Remote Control
1
1 Signal Transmitter 2 Operation Display 3 Powerful Mode Operation Button
How to Insert the Batteries
2
PO WER FUL MO DE AU AIR EC ON TO SW OM IN Y MA G NU AL 2 FAN SP
OF
ON OF F
CH EC K RE SE T
SL E EE D
AUT UTO
COOL DR DRY FAN AN

AUT UTO
4 Room Temperature Setting Button (self-illuminating button) 5 Operation Mode Selection Button
TIM
CL OC K
ER
SE T
CAN CEL
1.5 1.5 V V
ON OFF
AUT UTO FAN AN
6 Economy Mode Operation Button 7 Auto Airflow Direction Button
TEMP
3 4 5 6 7 8 9 0
POWERFUL
OFF/ON
! # $ $ % ^ & * (
8 ON-Timer Button 9 OFF-Timer Button 0 Reset Point (Press with fine-tipped object to clear the memory) ! OFF/ON Button (self-illuminating button) @ Sleep Mode Operation Button # Fan Speed Selection Button $ Manual Airflow Direction Selection Button
1 Slide down the remote control cover completely 2 Insert the batteries
Be sure the direction is correct 12.00 at display - flashing Set the current time (CLOCK) immediately to prevent battery exhaustion. About the batteries Can be used for approximately one year. Observe the following when replacing the batteries Replace with new batteries of the same type. Do not use rechargeable batteries (Ni-Cd). Remove the batteries if the unit is not going to be used for a long period.
MODE
ECONOMY
SLEEP
AIR SWING
AUTO
MANUAL
FAN SPEED
1 ON
OFF
3 SET
CANCEL
TIMER
CHECK RESET CLOCK
Remote Control Signal. Make sure it is not obstructed. Maximum distance : 10 m. Signal received sound. One short beep or one long beep. Notes for Remote Control. Do not throw or drop. Do not get it wet. Certain type of fluorescent lamps may affect signal reception. Consult your dealer.
% Timer Set Button ^ Timer Cancellation Button & Time-Setting Button * Clock Button ( Remote Control Cover
PREPARATION BEFORE OPERATION

Indoor Unit
1
HOW TO OPERATE
Setting Temperature
Knife switch
AU TO
Press 3 to increase or decrease the temperature. The temperature can be set between 16C ~ 30C. Recommended temperature: COOL 26C ~ 28C 1C ~ 2C lower than the room temperature
2 3 5
ON OF F
CH EC K
OFF
ON
HE AT CO OL
AU TO DRY T
FA N
PO WER FUL
MO DE AU AIR EC ON TO SW OM IN Y MA G NU AL 2 FAN SP
AU FA TE TO AN T MP
DRY
OF
F/O
SL EE EE D
Set the knife switch to ON
RE SE T
TIM
CL OC K
ER
SE T
CAN CEL
1 6 4
During AUTO Operation, press 3 to select: Operation with 2C higher than the standard temperature. Operation with the standard temperature. Operation with 2C lower than the standard temperature.
2 6 3
2 3 4 5 6
To start the operation Press 1. POWER indicator (green) on the indoor unit will light up. To stop, press once more. Setting Mode Press 2 to select:AUTO COOL DRY FAN Automatic Operation Cooling Operation Soft Dry Operation Air Circulation Operation
Open the front panel Remove the air filters Fit the air purifying filters in place Insert the air filters Close the front panel
Standard Temperature
Indoor temperature Operation Cooling 23C Soft Dry Standard temperature 25C 22C
Remote Control
To set the current time
AIR SWING
Once the Automatic Operation is selected, the indoor temperature sensor operates automatically to select the desired operation mode with Cooling or Soft Dry. After the operation mode has been selected, the mode does not change.
FAN SPEED
AUTO
MANUAL
1 ON
OFF
3 SET
CANCEL
TIMER
CHECK RESET CLOCK
2 1
1 2 3
Press 1. Then press 2 to increase or decrease the time. Press 1 again. Set time at display will light up.
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Setting the Fan Speed Press 4 to select:FAN Low Fan Speed FAN Medium Fan Speed FAN High Fan Speed AUTO FAN Automatic Fan Speed The speed of the indoor fan is adjusted automatically according to the operation. The indoor fan stops occasionally during cooling operation. Setting the Vertical Airflow Direction Press 5 or 6 to select:COOL / DRY Operation AUTO FAN Operation AUTO
Setting the Horizontal Airflow Direction
Operation Details COOL Cooling Operation To set the room temperature at your preference cooling comfort. AUTO Automatic Operation Sense indoor temperature to select the optimum mode. Temperature is not displayed on the remote control during AUTO operation. DRY Soft Dry Operation A very gentle Cooling Operation, prior to dehumidification. It does not lower the room temperature. During Soft Dry operation, the indoor fan operates at Low fan speed. FAN Air Circulation Operation When the room temperature reaches the set temperature, operation commences at Low airflow volume. It stops when the room temperature drops to 2C below the set temperature. (It is useful when using a heater).
Adjust it manually
Use this air conditioner under the following conditions:

Unit in C DBT: Dry Bulb Temp WBT: Wet Bulb Temp Maximum Temperature Indoor Outdoor
DBT WBT DBT WBT 32 16 23 11 43 16 26 11
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61
Minimum Temperature
Swing up/down Automatically MANUAL Five stages of adjustment can be made between 14 ~ 36.
Move up or down Automatically MANUAL Five stages of adjustment can be made between 0 ~ 61.
Notes If the unit is not going to be used for an extended period of time, turn off the main power supply. If it is left at the ON position, approximately 2.5 W of electricity will be used even if the indoor unit has been turned off with the remote control. If operation is stopped, then restart immediately, the unit will resume operation only after 3 minutes.
POWERFUL
OFF/ON
CONVENIENCE OPERATION
Sleep Mode Operation Economy Mode Operation
To save electrical power consumption. Please use this mode when the room has reached your desired temperature. Press 7. * Economy mode indicator (green) on the indoor unit will light up. Press once more to cancel this operation.
7 1 5
MODE
ECONOMY
SLEEP
AIR SWING
6 3 4 2
AUTO
MANUAL
FAN SPEED
1 ON
OFF
3 SET
CANCEL
To obtain a comfortable room temperature while sleeping: Press 6. Sleep mode indicator on the indoor unit will light up. To cancel this operation, press once more. Sleep Mode Operation Details When the room temperature reaches the set temperature, the airflow volume will change to low automatically. Sleep Mode Operation time is 8 hours. When used together with the timer, the timer has a priority.
Temperature ST e e tm t p e i r n a g t u r e Approx. 0.5C increase. Sleep Operation button is pressed. 0~1 hour Approx. 0.5C increase.
TIMER

To obtain the set temperature quickly. Press 8. * Powerful mode indicator (orange) on the indoor unit will light up. * Powerful mode will operate for 15 minutes only. To cancel this operation, press once more.
CHECK RESET CLOCK
SETTING THE TIMER

Ensure that the current time is correct before setting the timer. The timer cannot be set if the time display is flashing. ON-TIMER Operation To start the air conditioner operation automatically. Press 1 to set the operation. Press 2 to increase or decrease the time. Then press 3. To cancel this operation, press 4. OFF-TIMER Operation To stop the air conditioner operation automatically. Press 5 to set the operation. Press 2 to increase or decrease the time. Then press 3. To cancel this operation, press 4. Timer Mode Operation Details When the ON-Timer is set, operation will start before the actual set time. This is to enable the room temperature reaches the set temperature at the set time.
COOL,DRY, AUTO 15 minutes in advance
Economy / Powerful Mode Operation Details

Economy and Powerful operation cannot be selected simultaneously. The changes of the temperature and airflow volume are automatic. The remote control display remains unchanged. If sleep button or operation mode button is pressed, economy or powerful operation will be cancelled. During FAN Air circulation operation, the powerful and economy operation are not available.
Economy Mode Operation Temperature Airflow volume
Sleep shift operation starts. 1 hour
Cooling or Soft Dry Operation for sleep shift operation will start to avoid overcooling.
Time
after approx. 8 hours of sleep shift operation, it will stop automatically.
COOL / DRY
0.5C higher than set temp.
Super Low
Temperature
Airflow volume
COOL / DRY
3C lower than set temp.
Super High
Once the ON-Timer is set, operation will start at the set time everyday. The current time is not displayed when the timers are set. When both timers are used together, the TIMER mode indicator on the indoor unit remains lit even when the operation is stopped by the OFF-TIMER.
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CARE AND MAINTENANCE

Cleaning the Indoor Unit and Remote Control
Wipe gently with a soft, dry cloth. Do not use water hotter than 40C or polishing fluid to clean the unit.
Air Purifying Filters
Pre-season Inspection
Is the discharged air cold? Operation is normal if 15 minutes after the start of operation, the difference between the air intake and outlet vents temperature is:COOL 8C or above
1
Raise the front panel Solar Refreshing Deodorizing Filter Catechin Air Purifying Filter
Cleaning the Air Filter

(Recommendation:- If the unit is operated in a dusty environment, clean the filters every two weeks, continuous use of this dirty filters will reduce cooling efficiency) Remove dirt using a vacuum cleaner. Wash back of the air filter with water. If badly soiled, wash it with soap or a mild household detergent. Let it dry and reinstall it. Be sure the FRONT mark is facing you. * Damaged air filter. Consult the nearest authorized dealer. Part No.: CWD001047. Do not use benzene, thinner, scouring powder or clothes soaked in caustic chemical to clean the unit.
1 2 3 4
Are the air intake or outlet vents of the indoor or outdoor units obstructed? Are the remote control batteries weak? If the remote control display appears weak, replace the batteries.
Remove the air filters
Cleaning the Front Panel

(Must be removed before washing)
Solar Refreshing Deodorizing Filter Used to remove unpleasant odour and deodorize the air in the room. Reusable. Vacuum, place under direct sunlight for 6 hours and fit it back in place. (Recommended: every 6 months) Catechin Air Purifying Filter The filter is coated with catechin to prevent growth of bacteria and viruses. Reusable. Vacuum and fit it back in place (Recommended: every 6 months) Recommended to change these filters every 3 years. Do not reuse damaged filters. Consult the nearest authorized dealer to purchase a new filter. Catechin Air Purifying Filter No.: CZ-SF70P Solar Refreshing Deodorizing Filter No.: CZ-SFD70P If you operate the air conditioner with dirty filters: Air is not purified Cooling capacity decreases Foul odour is emitted
When the Air Conditioner is Not Used for an Extended Period of Time 1 To dry the internal parts of the indoor unit, operate
the unit for 2 - 3 hours using:FAN operation
1 2
Raise the front panel higher than the horizontal and pull to remove it. Gently wash with water and a sponge. Do not press the front panel too hard when washing. When use kitchen cleaning fluid (neutral detergent), rinse throughly. Do not dry the front panel under direct sunlight. To fix the front panel, raise the front panel horizontally, match the protruding portion on the indoor unit to the fulcrum and push into place.
Stop the operation by remote control and switch off the knife switch. Note: If the unit is not switched off by the remote control, it will start operating when the knife switch is switched to ON (because the unit is equipped with Auto Restart Control). Remove the remote control batteries.
Recommended Inspection
After used over several seasons, the unit will become dirty and thus decreases the units performance. Depending on the operation conditions, a dirty unit may produce odour and dust may pollute dehumidification system. Therefore, a seasonal inspection is recommended in addition to regular cleaning. (Consult an authorized dealer).
Fulcrum
Protruding portion on indoor unit
HELPFUL INFORMATION
Auto Operation Button Auto Restart Control If power is resumed after a power failure, the operation will restart automatically after 3 - 5 1/2 minutes. Operation will be restarted automatically under the previous operation mode and airflow direction when power is resumed as the operation is not stopped by the remote control. Timer Setting When power failure occurs, the timer setting will be cancelled. Once power is resumed, reset the timer. Thunder and Lightning This air conditioner is equipped with a built-in surge protective device. However, in order to further protect your air conditioner from being damaged by abnormally strong lightning activity, you may switch off the knife switch.
ENERGY SAVING AND OPERATION HINTS

Setting the Temperature Approximately 10% of electricity can be saved. Set the temperature 1C higher than the desired temperature. Air Filters and Air Purifying Filters Clean the air filters every 2 weeks and the Air Purifying Filters every 6 months. Dirty filters may reduces cooling efficiency. Keep All Doors and Windows Closed Otherwise, cooling performance will be reduced and electricity cost is wasted. Outdoor Unit Do not block the air outlet vents. Otherwise, it will lower the cooling performance. Timer and Sleep Mode To prevent wastage of electricity, use sleep mode when sleeping or Timer when going out. Avoid Direct Sunlight Keep curtains or drapes closed to avoid direct sunlight during cooling operation.
Confirm the knife switch at ON

ECONOMY POWERFUL POWER SLEEP TIMER
Raise the front panel and press Automatic Operation If the remote control fails to function or has been misplaced, press the Auto Operation button to start the Automatic operation. The Automatic operation will be activated immediately once the Auto operation button is pressed. However, temperature cannot be adjusted in this operation. The power indicator on the indoor unit will blink until the operation mode is selected automatically. To cancel this operation, press once more. Remote Control Signal Receiving Sound To switch off the beep (Signal Receiving Sound), press the Auto Operation button for 10 seconds continuously or longer. Beep, beep sound will be heard at the tenth seconds. Note: Beep sound will be heard at the fifth seconds; However please press continuously until you heard beep, beep sound. Repeat the above steps if you want to switch on the Signal Receiving Sound. (This is for Servicing purposes only) Note: If you press this button continuously for 5 to 10 seconds, Test Run operation will be performed. A beep sound will be heard at the fifth seconds indicating the Test Run starts to operate.
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TROUBLESHOOTING
Normal Operation
Is it okay?
Air conditioner has been restarted, but does not operate for 3 minutes. A sound like water flowing can be heard. It seems that fog is coming out from the air conditioner. The room has a peculiar odour. During Automatic Airflow setting, indoor fan stops occasionally. The outdoor unit emits water or steam.
Call the Dealer Immediately

This is the answer
This is to protect the air conditioner. Wait until the air conditioner begins to operate. This is the sound of refrigerant flowing inside the air conditioner. Condensation occurs when the airflow from the air conditioner cools the room. This may be a damp smell emitted by the wall, carpet, furniture or clothing in the room. This is to remove smell emitted by the surroundings. In COOL/DRY operation, moisture in the air condenses into water on the cool surface of outdoor unit piping that causes dripping.
If the following conditions occur, turn off the main power supply, and then call the dealer immediately. Abnormal noise is heard during operation. Water or foreign material gets into the remote control by mistake. Water leak from the indoor unit. Switches or buttons do not operate properly. The circuit breaker switches off frequently. Power supply cord become unusually warm.
Abnormal Operation
Is it okay? The air conditioner does not operate. Air conditioner produces loud noise during operation. The air conditioner does not cool effectively. Please check
Has the circuit breaker been tripped? Is the timer being used correctly? Is the installation work slanted? Is the front grille closed properly? Has the temperature been set incorrectly? Are the filters dirty? Are the intake or outlet vents of the outdoor unit obstructed? Are all windows and doors closed?
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10 Installation Instructions
1. Philips screw driver 2. Level gauge Required tools for Installation Works 5. Spanner 9. Gas leak detector 6. Pipe cutter 10. Measuring tape 13. Multimeter 14. Torque wrench 18 N.m (1.8 kgf.m) 42 N.m (4.2 kgf.m) 55 N.m (5.5 kgf.m) 15. Vacuum pump 16. Gauge manifold
3. Electric drill, hole core drill 7. Reamer (70 mm) 4. Hexagonal wrench (4 mm) 8. Knife
11. Thermometer 12. Megameter
10.1. Safety Precautions

Read the following SAFETY PRECAUTIONS carefully before installation. Electrical work must be installed by a licensed electrician. Be sure to use the correct rating of the power plug and main circuit for the model to be installed. The caution items stated here must be followed because these important contents are related to safety. The meaning of each indication used is as below. Incorrect installation due to ignoring of the instruction will cause harm or damage, and the seriousness is classified by the following indications.
This indication shows the possibility of causing death or serious injury.
This indication shows the possibility of causing injury or damage to properties only.
The items to be followed are classified by the symbols:

Symbol with background white denotes item that is PROHIBITED from doing.
Carry out test running to confirm that no abnormality occurs after the installation. Then, explain to user the operation, care and maintenance as stated in instructions. Please remind the customer to keep the operating instructions for future reference.
1. Engage dealer or specialist for installation. If installation done by the user is defective, it will cause water leakage, electrical shock or fire. 2. Install according to this installation instruction strictly. If installation is defective, it will cause water leakage, electrical shock or fire. 3. Use the attached accessories parts and specified parts for installation. Otherwise, it will cause the set to fall, water leakage, fire or electrical shock. 4. Install at a strong and firm location which is able to withstand the sets weight. If the strength is not enough or installation is not properly done, the set will drop and cause injury. 5. For electrical work, follow the local national wiring standard, regulation and this installation instruction. An independent circuit and single outlet must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock or fire. 6. Use the specified cable (1.5 mm 2) and connect tightly for indoor/outdoor connection. Connect tightly and clamp the cable so that no external force will be acted on the terminal. If connection or fixing is not perfect, it will cause heat-up or fire at the connection. 7. Wire routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will cause heat-up at connection point of terminal, fire or electrical shock. 8. When carrying out piping connection, take care not to let air substances other than the specified refrigerant go into refrigeration cycle. Otherwise, it will cause lower capacity, abnormal high pressure in the refrigeration cycle, explosion and injury. 9. When connecting the piping, do not allow air or any substances orther than the specified refrigerant (R410A) to enter the refrigeration cycle. Otherwise, this may lower the capacity, cause abnormally high pressure in the refrigeration cycle, and possibly result in explosion and injury. (V7BKPG, V9BKPG, V12BKPG) 10. When connecting the piping, do not use any existing (R22) pipes and flare nuts. Using such same may cause abnormally high pressure in the refrigeration cycle (piping), and possibly result in explosion and injury. Use only R410A materials. Thickness of copper pipes used with R410A must be more than 0.8 mm. Never use copper pipes thinner than 0.8 mm. It is desirable that the amount of residual oil is less than 40 mg/10 m. (V7BKPG, V9BKPG, V12BKPG) 11. Do not modify the length of the power supply cord or use of the extension cord, and do not share the single outlet with other electrical appliances. Otherwise, it will cause fire or electrical shock.
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1. This equipment must be earthed. It may cause electrical shock if grounding is not perfect. 2. Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at surrounding of the unit, it may cause fire. 3. Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the furniture.
1. Selection of the installation location. Select a installation location which is rigid and strong enough to support or hold the unit, and select a location for easy maintenance. 2. Power supply connection to the room air conditioner. Connect the power supply cord of the room air conditioner to the mains using the following method. Power supply connection to a circuit breaker for the permanent connection. Use an approved 16A circuit breaker for the permanent connection. It must be a double pole switch with a minimum 3 mm contact gap. 3. Do not release refrigerant. Do not release refrigerant during piping work for installation, reinstallation and during repairing a refrigeration parts. Take care of the liquid refrigerant, it may cause frostbite. 4. Installation work. It may need two people to carry out the installation work. 5. Do not install this appliance in a laundry room or other location where water may drip from the ceiling, etc.
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Attached accessories
Indoor/Outdoor Unit Installation Diagram
Applicable piping kit CZ-3F5, 7AEN (CS-V7BKPG, CS-V9BKPG) CZ-4F5, 7, 10AN (CS-V12BKPG)
SELECT THE BEST LOCATION INDOOR UNIT There should not be any heat source or steam near the unit. There should not be any obstacles blocking the air circulation. A place where air circulation in the room is good. A place where drainage can be easily done. A place where consideration . noise prevention is taken into
Do not install the unit near the door way. Ensure the spaces indicated by arrows from the wall, ceiling, fence or other obstacles. Recommended installation height for indoor unit shall be at least 2.3 m. OUTDOOR UNIT If an awning is built over the unit to prevent direct sunlight or rain, be careful that heat radiation from the condenser is not obstructed. There should not be any animal or plant which could be affected by hot air discharged. Keep the spaces indicated by arrows from wall, ceiling, fence or other obstacles. Do not place any obstacles which may cause a short circuit of the discharged air. If piping length is over the common length, additional refrigerant should be added as shown in the table.
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10.2. INDOOR UNIT

10.2.1. SELECT THE BEST LOCATION (Refer to Select the best location section) 10.2.2. HOW TO FIX INSTALLATION PLATE
The mounting wall is strong and solid enough to prevent it from the vibration.
10.2.3. TO DRILL A HOLE IN THE WALL AND INSTALL A SLEEVE OF PIPING

1. Insert the piping sleeve to the hole. 2. Fix the bushing to the sleeve. 3. Cut the sleeve until it extrudes about 15 mm from the wall. Caution
When the wall is hollow, please be sure to use the sleeve for tube assy to prevent dangers caused by mice biting the connecting cable.
4. Finish by sealing the sleeve compound at the final stage.
with putty or caulking
The centre of installation plate should be at more than 450 mm at right and left of the wall. The distance from installation plate edge to ceiling should more than 67 mm. From installation plate left edge to units left side is 47 mm. From installation plate right edge to units right is 73 mm.
: For left side piping, piping connection for liquid should be about 14 mm from this line. : For left side piping, piping connection for gas should be about 56 mm from this line. : For left side piping, piping connecting cable should be about 785 mm from this line.
10.2.4. INDOOR UNIT INSTALLATION

1. For the right rear piping
1. Mount the installation plate on the wall with 5 screws or more. (If mounting the unit on the concrete wall consider using anchor bolts.) Always mount the installation plate horizontally by aligning the marking-off line with the thread and using a level gauge. 2. Drill the piping plate hole with 70 mm hole-core drill. Line according to the arrows marked on the lower left and right side of the installation plate. The meeting point of the extended line is the centre of the hole. Another method is by putting measuring tape at position as shown in the diagram above. The hole centre is obtained by measuring the distance namely 150 mm and 125 mm for left and right hole respectively. Drill the piping hole at either the right or the left and the hole should be slightly slanted to the outdoor side.
2. For the right and right bottom piping
42
3. For the embedded piping
(This can be used for left rear piping & left bottom piping also.)
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10.2.5. CONNECT THE CABLE TO THE INDOOR UNIT

1. The inside and outside connecting cable can be connected without removing the front grille. 2. Connecting cable between indoor unit and outdoor unit shall be approved polychloropre ne sheathed 4 1.5 mm 2 flexible cord, type designation 245 IEC 57 or heavier cord. Ensure the color of wires of outdoor unit and the terminal Nos. are the same to the indoors respectively. Earth lead wire shall be longer than the other lead wires as shown in the figure for the electrical safety in case of the slipping out of the cord from the anchorage.
Secure the cable onto the control board with the holder (clamper).
INSTALLATION OF AIR PURIFYING FILTERS 1. Open the front panel. 2. Remove the air filters. 3. Put air purifying filters (left) and solar refreshing deodorizing filter (right) into place as shown in illustration below.
44
HOW TO TAKE OUT FRONT GRILLE Please follow the steps below to take out front grille if necessary such as when servicing. 1. Set the vertical airflow direction louver to the horizontal position. 2. Slide down the two caps on the front grille as shown in the illustration below, and then remove the two mounting screws. 3. Pull the lower section of the front grille towards you to remove the front grille.
When reinstalling the front grille, first set the vertical airflow direction louver to the horizontal position and then carry out above steps 2 - 3 in the reverse order.
10.3. OUTDOOR UNIT

10.3.1. SELECT THE BEST LOCATION (Refer to Select the best location section) 10.3.2. INSTALL THE OUTDOOR UNIT
After selecting the best location, start installation according to Indoor/Outdoor Unit Installation Diagram. 1. Fix the unit on concrete or rigid frame firmly and horizontally by bolt nut. (10 mm). 2. When installing at roof, please consider strong wind and earthquake. Please fasten the installation stand firmly with bolt or nails.
AUTO SWITCH OPERATION The below operations will be performed by pressing the AUTO switch. 1. AUTO OPERATION MODE The Auto operation will be activated immediately once the Auto Switch is pressed. 2. TEST RUN OPERATION (FOR PUMP DOWN/SERVICING PURPOSE) The Test Run operation will be activated if the Auto Switch is pressed continuously for more than 5 sec. to below 10 sec.. A pep sound will occur at the fifth sec., in order to identify the starting of Test Run operation 3. REMOTE CONTROLLER RECEIVING SOUND ON/OFF The ON/OFF of Remote Controller receiving sound can be change over by pressing the AUTO Switch continuously for 10 sec. and above. A pep, pep sound will occur at the tenth sec., in order to indicate the ON/OFF change over of remote control receiving sound.
10.3.3. CONNECTING THE PIPING

Connecting the Piping to Indoor Unit Please make flare after inserting flare nut (locate at joint portion of tube assembly) onto the copper pipe. (In case of using long piping) Connect the piping Align the center of piping and sufficiently tighten the flare nut with fingers. Further tighten the flare nut with torque wrench in specified torque as stated in the table.
MODEL CS-V7BKPG CS-V9BKPG CS-V12BKPG
Piping size Gas 3/8 (42 N.m) 3/8 (42 N.m) 1/2 (55 N.m)
(Torque) Liquid 1/4 (18 N.m) 1/4 (18 N.m) 1/4 (18 N.m)
45
Connecting the Piping to Outdoor Unit 1. Align the center of the piping and sufficiently tighten the flare nut with fingers. 2. Finally, tighten the flare nut with torque wrench until the wrench clicks. When tightening the flare nut with torque wrench, ensure the direction for tightening follows the arrow on the wrench. Caution
The CU-3V20BKP5G/V9B KPG have different cooling capacities depending on the connection to A1, A2 and/or B on CU3V20BKP5G individually. (Refer to SPECIFICATIONS on CATALOG) 1. The Cooling Capacity of Indoor Unit connecting B on CU-3V20BKP5G (Called B unit) is different from that of A1 and A2 Units. 2. A1 and A2 Units share the same compressor, their cooling capacities thus change depending on whether one, the other, or both of the units is in use. 3. Reflect the B or A (A1 and/or A 2) on the Indoor Unit for later reference.
CUTTING AND FLARING THE PIPING 1. Please cut using pipe cutter and then remove the burrs. 2. Remove the burrs by using reamer. If burrs is not removed, gas leakage may be caused. Turn the piping end down to avoid the metal powder entering the pipe. 3. Please make flare after inserting the flare nut onto the copper pipes.
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10.3.4. EVACUATION OF THE EQUIPMENT

WHEN INSTALLING AN AIR CONDITIONER, BE SURE TO EVACUATE THE AIR INSIDE THE INDOOR UNIT AND PIPES in the following procedure. 1. Connect a charging hose with a push pin to the Low and High side of a charging set and the service port of the 3-way valve. Be sure to connect the end of the charging hose with the push pin to the service port. 2. Connect the center hose of the charging set to a vacuum pump with check valve, or vacuum pump and vacuum pump adaptor. 3. Turn on the power switch of the vacuum pump and make sure that the needle in the gauge moves from 0 cmHg (0 MPa) to -76 cmHg (-0.1 MPa). Then evacuate the air approximatel y ten minutes. 4. Close the Low side valve of the charging set and turn off the vacuum pump. Make sure that the needle in the gauge does not move after approximatel y five minutes. Note: BE SURE TO FOLLOW THIS PROCEDURE IN ORDER TO AVOID REFRIGERANT GAS LEAKAGE. 5. Disconnect the charging hose from the vacuum pump and from the service port of the 3-way valve. 6. Tighten the service port caps of the 3-way valve at torque of 18 N.m with a torque wrench. 7. Remove the valve caps of both of the 2-way valve and 3way valve. Position both of the valves to OPEN using a hexagonal wrench (4 mm). 8. Mount valve caps onto the 2-way valve and the 3-way valve. Be sure to check for gas leakage.
CAUTION
If gauge needle does not move from 0 cmHg (0 MPa) to -76 cmHg (-0.1 MPa), in step 3 above take the following measure: If the leak stops when the piping connections are tightened further, continue working from step 3. If the leak does not stop when the connections are retightened, repair the location of leak. Do not release refrigerant during piping work for installation and reinstallation. Take care of the liquid refrigerant, it may cause frostbite.
10.3.5. CONNECT THE CABLE TO THE OUTDOOR UNIT

1. Remove the control board cover from the unit by loosening the screw. 2. Connecting cable between indoor unit and outdoor unit shall be approved polychloropre ne sheathed flexible cord, type designation 245 IEC 57 or heavier cord (4 1.5 mm 2). Power supply cord cable use 3 1.5 mm 2 flexible cord, type designation 245 IEC 57 or heavier cord.
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3. Secure the cable onto the control board with the holder (clamper). 4. Confirm the SW1 Switch at AUTO position. (CU-2V14BKP5G, CU-3V20BKP5G) 5. Attach the control board cover back to the original position with the screw.
10.3.6. PIPE INSULATION

1. Please carry out insulation at pipe connection portion as mentioned in Indoor/Outdoor Unit Installation Diagram. Please wrap the insulated piping end to prevent water from going inside the piping. 2. If drain hose or connecting piping is in the room (where dew may form), please increase the insulation by using POLY-E FOAM with thickness 6 mm or above.
CHECK THE DRAINAGE Open front panel and remove air filters. (Drainage checking can be carried out without removing the front grille.) Pour a glass of water into the drain tray-styrofoam. Ensure that water flows out from drain hose of the indoor unit.
NOTE:
These equipment shall be connected to a suitable mains network with a main impedance less than the following: CS-V9BKPG / CU-2V14BKP5G: 0.35 CS-V9BKPG / CU-3V20BKP5G: 0.19 CS-V7BKPG, CS-V12BKPG / CU-2V19BKP5G: 0.20 CS-V9BKPG / CU-2V18BKP5G: 0.21
CHECK ITEMS
Is there any gas leakage at flare nut connections? Has the heat insulation been carried out at flare nut connection? Is the connecting cable being fixed to terminal board firmly? Is the connecting cable being clamped firmly?
EVALUATION OF THE PERFORMANCE Operate the unit at cooling operation mode for fifteen minutes or more. Measure the temperature of the intake and discharge air. Ensure the difference between the intake temperature and the discharge is more than 8C.
Is the drainage OK? (Refer to Check the drainage section) Is the earth wire connection properly done? Is the indoor unit properly hooked to the installation plate? Is the power supply voltage complied with rated value? Is there any abnormal sound? Is the cooling operation normal? Is the thermostat operation normal? Is the remote controls LCD operation normal? Is the air purifying filter installed?
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11 Installation and Servicing Air Conditioner Using R410A

11.1. OUTLINE
11.1.1. About R410A Refrigerant
1. Converting air conditioners to R410A Since it was declared in1974 that chlorofluorocarbons (CFC), hydro chlorofluorocarbons (HCFC) and other substances pose a destructive danger to the ozone layer in the earths upper stratosphere (20 to 40 km above the earth), measures have been taken around the world to prevent this destruction. The R22 refrigerant which has conventional ly been used in ACs is an HCFC refrigerant and, therefore, possesses this ozonedestroying potential. International regulations (the Montreal Protocol Ozone-Damaging Substances) and the domestic laws of various countries call for the early substitution of R22 by a refrigerant which will not harm the ozone layer. In ACs, the HFC refrigerant which has become the mainstream alternative called R410A.Compared with R22, the pressure of R410A is approximatel y 1.6 times as high at the same refrigerant temperature, but the energy efficiency is about the same. Consisting of hydrogen (H), fluorine (F) and carbon (C), R410A is an HFC refrigerant. Another typical HFC refrigerant is R407C. While the energy efficiency of R407C is some what inferior to that of R410A, it offers the advantage of having pressure characteristic s which are about the same as those of R22, and is used mainly in packaged ACs. 2. The characteristic s of HFC (R410A) refrigerants a. Chemical characteristic s The chemical characteristic s of R410A are similar to those of R22 in that both are chemically stable, non-flammable refrigerants with low toxicity. However, just like R22, the specific gravity of R410A gas is heavier than that of air. Because of this, it can cause an oxygen deficiency if it leaks into a closed room since it collects in the lower area of the room. It also generates toxic gas when it is directly exposed to a flame, so it must be used in a well ventilated environment where it will not collect.
Table 1 Physical comparison of R410A and R22 R410A R32/R125 (50/50) -51.4 1.56 Mpa (15.9 kgf/cm2) 64.0 kg/m 3 Non-flammable 0 1730
Composition (wt%) Boiling point (C) Vaporizing pressure (25C) Saturated vapor density Flammability Ozone- destroying point (ODP) Global- warming point (GWP)
R22 R22 (100) -40.8 0.94 Mpa (9.6 kgf/cm 2) 44.4 kg/m 3 Non-flammable 0.005 1700
b. Compositional change (pseudo-aze otropic characteristic s) R410A is a pseudo-azeotropic mixture comprising the two components R32 and R125. Multi-component refrigerants with these chemical characteristic s exhibit little compositiona l change even from phase changes due to vaporization 9or condensation), which means that there is little change in the circulating refrigerant composition even when the refrigerant leaks from the gaseous section of the piping. Accordingly, R410A can be handled in almost the same manner as the single-component refrigerant R22. However, when charging, because there is a slight change in composition between the gas phase and the liquid phase inside a cylinder or other container, charging should basically begin with the liquid side. c. Pressure characteristic s As seen in Table 2, the gas pressure of R410A is approximatel y 1.6 times as high as that of R22 at the same refrigerant temperature, which means that special R410A tools and materials with high-pressure specifications must be used for all refrigerant piping work and servicing.
Table 2 Comparison of R410A and R22 saturated vapor density Unit: MPa Refrigerant Temperature (C) R410A -20 0.30 0 0.70 20 1.35 40 2.32 60 3.73 65 4.15
R22 0.14 0.40 0.81 1.43 2.33 2.60
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d. R410A refrigerating machine oil Conventiona lly, mineral oil or a synthetic oil such as alkylbenzene has been used for R22 refrigerating machine oil. Because of the poor compatibility between R410A and conventional oils like mineral oil, however, there is a tendency for the refrigerating machine oil to collect in the refrigerating cycle. For this reason, polyester and other synthetic oils which have a high compatibility with R410A are used as refrigerating machine oil. Because of the high hygroscopic property of synthetic oil, more care must be taken in its handling than was necessary with conventional refrigerating machine oils. Also, these synthetic oils will degrade if mixed with mineral oil or alkylbenzene , causing clogging in capillary tubes or compressor malfunction. Do not mix them under any circumstances.
11.1.2. Safety Measure When Installing / Receiving Refrigerant Piping

Cause the gas pressure of R410A is approximatel y 1.6 times as high as that of R22, a mistake in installation or servicing could result in a major accident. It is essential that you use R410a tools and materials, and that you observe the following precautions to ensure safety. 1. Do not use any refrigerant other than R410A in ACs that have been used with R410A. 2. If any refrigerant gas leaks while you are working, ventilate the room. Toxic gas may be generated if refrigerant gas is exposed to a direct flame. 3. When installing or transferring an AC, do not allow any air or substance other than R410A to mix into the refrigeration cycle. If it does, the pressure in the refrigeration cycle can become abnormally high, possibly causing an explosion and/or injury. 4. After finishing the installation, check to make sure there is no refrigerant gas leaking. 5. When installing or transferring an AC, follow the instructions in the installation instructions carefully. Incorrect installation can result in an abnormal refrigeration cycle or water leakage, electric shock, fire, etc. 6. Do not perform any alterations on the AC unit under any circumstances. Have all repair work done by a specialist. Incorrect repairs can result in an water leakage, electric shock, fire, etc.
11.2. TOOL FOR INSTALLING / SERVICING REFRIGERANT PIPING

11.2.1. Necessary Tools
In order to prevent an R410A AC from mistakenly being charged with any other refrigerant, the diameter of the 3-way valve service port on the outdoor unit has been changed. Also, to increase its ability to withstand pressure, the opposing dimensions have been changed for the refrigerant pipe flaring size and flare nut. Accordingly, when installing or servicing refrigerant piping, you must have both the R410A and ordinary tools listed below.
Type of work Flaring Bending, connecting pipes Table 3 Tools for installation, transferring or replacement Ordinary tools R410A tools Flaring tool (clutch type), pipe cutter, Copper pipe gauge for clearance reamer Adjustment, flaring tool (clutch type)*1) Torque wrench (nominal diameter 1/4, 3/8,1/2) Fixed spanner (opposing sides 12 mm, 17 mm, 19 mm) Adjustable wrench, Spring bender Vacuum pump Hexagonal wrench Manifold gauge, charging hose, vacuum (opposing sides 4 mm) pump adaptor Gas leak inspection fluid or soapy water Electric gas leak detector for HFC refrigerant*2)
Air purging Gas leak inspection
*1) You can use the conventional (R22) flaring tool. If you need to buy a new tool, buy the R410A type. *2) Use when it is necessary to detect small gas leaks. For other installation work, you should have the usual tools, such as screwdrivers (+,-), a metal-cutting saw, an electrical drill, a hole core drill (65 or 70 dia.), a tape measure, a level, a thermometer , a clamp meter, an insulation tester, a voltmeter, etc.
Type of work Refrigerant charging Table 4 Tools for serving Ordinary tools R410A tools Electronic scale for refrigerant charging Refrigerant cylinder Charging orifice and packing for refrigerant cylinder
Brazing part*1)
(Replacing
refrigerating
cycle Nitrogen blow set (be sure to use nitrogen blowing for all brazing), and brazing), and brazing machine
*1) Always replace the dryer of the outdoor unit at the same time. The replacement dryer is wrapped in a vacuum pack. Replace it last among the refrigerating cycle parts. Start brazing as soon as you have opened the vacuum pack, and begin the vacuuming operation within 2 hours.
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11.2.2. R410A Tools

1. Cooper tube gauge for clearance adjustment (used when flaring with the conventional flaring tool (clutch type)) This gauge makes it easy to set the clearance for the copper tube to 1.0-1.5 mm from the clamp bar of the flaring tool.
Fig. 1 Copper tube gauge for clearance adjustment
2. Flaring tool (clutch type) In the R410A flaring tool, the receiving hole for the clamp bar is enlarged so the clearance from the clamp bar can be set to 0-0.5 mm, and the spring inside the tool is strengthened to increase the strength of the pipeexpanding torque. This flaring tools can also be used with R22 piping, so we recommend that you select it if you are buying a new flaring tool.
Fig. 2 Flaring tool (clutch type)
3. Torque wrenches
Fig. 3 Torque wrenches Table 5 Conventional wrenches 17 mm x 18 N.m (180 kgf.cm) 22 mm x 42 N.m (180 kgf.cm) 24 mm x 55 N.m (180 kgf.cm) R410A wrenches 17 mm x 18 N.m (180 kgf.cm) 22 mm x 42 N.m (180 kgf.cm) 26 mm x 55 N.m (180 kgf.cm)
For 1/4 (opposite side x torque) For 3/3 (opposite side x torque) For 1/2 (opposite side x torque)
4. Manifold gauge Because the pressure is higher for the R410A type, the conventional type cannot be used.
Table 6 Difference between R410A and conventional high / low-pressure gauges Conventional wrenches R410A wrenches High-pressure gauge (red) -76 cmHg - 35 kgf/cm3 -0.1 - 5.3 Mpa -76 cmHg - 53 kgf/cm3 High-pressure gauge (blue) -76 cmHg - 17 kgf/cm3 -0.1 - 3.8 Mpa -76 cmHg - 38 kgf/cm3
The shape of the manifold ports has been changed to prevent the possibility of mistakenly charging with another type of refrigerant.
Table 7 Difference between R410A and conventional manifold port size Conventional gauges R410A gauges 7/6 UNF 20 threads 1/2 UNF 20 threads
Port size
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5. Charging hose The pressure resistance of the charging hose has been raised to match the higher pressure of R410A. The hose material has also been changed to suit HFC use, and the size of the fitting has been changed to match the manifold ports.
Fig. 4 Manifold gauge charging hose Table 8 Difference between R410A and conventional charging hoses Conventional hoses R410A hoses Working pressure 3.4 MPa (35 kgf/cm3) 5.1 MPa (52 kgf/cm3) Bursting pressure 17.2 MPa (175 kgf/cm 3) 27.4 MPa (280 kgf/cm 3) NBR rubber HNBR rubber Nylon coating inside
Pressure resistance Material
6. Vacuum pump adaptor When using a vacuum pump for R410A, it is necessary to install an electromagne tic valve to prevent the vacuum pump oil from flowing back into the charging hose. The vacuum pump adaptor is installed for that purpose. if the vacuum pump oil (mineral oil) becomes mixed with R410A, it will damage the unit.
Fig. 5 Vacuum pump adaptor
7. Electric gas leak detector for HFC refrigerant The leak detector and halide torch that were used with CFC and HCFC cannot be used with R410A (because there is no chlorine in the refrigerant). The present R134a leak detector can be used, but the detection sensitivity will be lower (setting the sensitivity for R134a at 1, the level for R410A will drop to 0.6). For detecting small amounts of gas leakage, use the electric gas leak detector for HFC refrigerant. (Detection sensitivity with R410A is about 23 g/year).
Fig. 6 Electric gas leak detector for HFC refrigerant
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8. Electronic scale for refrigerant charging Because of the high pressure and fast vaporizing speed of R410A, the refrigerant cannot be held in a liquid phase inside the charging cylinder when charging is done using the charging cylinder method, causing bubbles to form in the measuremen t scale glass and making it difficult to see the reading. (Naturally, the conventional R22 charging cylinder cannot be used because of the differences in the pressure resistance, scale gradation, connecting port size, etc.) The electronic scale has been strengthened by using a structure in which the weight detector for the refrigerant cylinder is held by four supports. It is also equipped with two connection ports, one for R22 *7/16 UNF, 20 threads) and one for R410A (1/2 UNF, 20 threads), so it can also be used for conventional refrigerant charging. There are two types of electronic scales, one for 10-kg cylinders and one for 20-kg cylinders. (The 10-kg cylinder is recommended.) Refrigerant charging is done manually by opening and closing the valve. 9. Refrigerant cylinders The R410A cylinders are labeled with the refrigerant name, and the coating color of the cylinder protector is pink, which is the color stipulated by ARI of the U.S. Cylinder equipped with a siphon tube are available to allow the cylinder to stand upright for liquid refrigerant charging.
Fig. 7 Electronic scale for refrigerant charging
Fig. 8 Refrigerant cylinders
10. Charging orifice and packing for refrigerant cylinders The charging orifice must match the size of the charging hose fitting (1/2 UNF, 20 threads). The packing must also be made of an HFC-resistant material.
Fig. 9 Charging orifice and packing
11.2.3. R410A Tools Which Are Usable for R22 Models

Table 9 R410A tools which are usable for R22 models R410A tools Usable for R22 models Copper tube gauge for clearance adjustment OK Flaring tool (clutch type) OK Manifold gauge NG Charging hose NG Vacuum pump adaptor OK Electric gas leak detector for HFC refrigerant NG Electronic scale for refrigerant charging OK Refrigerant cylinder NG Charging orifice and packing for refrigerant cylinder NG
(1) (2) (3) (4) (5) (6) (7) (8) (9)
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11.3. REFRIGERANT PIPING WORK

11.3.1. Piping Materials
It is recommended that you use copper and copper alloy jointless pipes with a maximum oil adherence of 40 mg/10m. Do not used pipes that are crushed, deformed, or discolored (especially the inside surface). If these inferior pipes are used, impurities may clog the expansion valves or capillaries. Because the pressure of ACs using R410A is higher than those using R22, it is essential that you select materials that are appropriate for these standards. The thickness of the copper tubing used for R410A is shown in Table 10. Please be aware that tubing with a thickness of only 0.7 mm is also available on the market, but this should never be used.
Table 8 Difference between R410A and conventional charging hoses Soft pipe Thickness (mm) Outside diameter (mm) R410A (Reference) R22 6.35 0.80 0.80 9.52 0.80 0.80 12.7 0.80 0.80
Nominal diameter 1/4 3/8 1/2
11.3.2. Processing and Connecting Piping Materials

When working with refrigerant piping, the following points must be carefully observed: no moisture od dust must be allowed to enter the piping, and there must be no refrigerant leaks. 1. Procedure and precautions for flaring work a. Cut the pipe Use a pipe cutter, and cut slowly so the pipe will not be deformed. b. Remove burrs and clean shavings from the cut surface If the shape of the pipe end is poor after removing burrs, or if shavings adhere to the flared area, it may lead to refrigerant leaks. To prevent this, turn the cut surface downward and remove burrs, then clean the surface, carefully. c. Insert the flare nut (be sure to used the same nut that is used on the AC unit) d. Flaring Check the clamp bar and the cleanliness of the copper pipe. Be sure to sued the clamp bar to do the flaring with accuracy. Use either an R410A flaring tool, or a conventional flaring tool. flaring tools come in different sizes, so be sure to check the size before using. When using a conventional flaring tool, use the copper pipe gauge for clearance adjustment, etc., to ensure the correct A dimension (see Fig. 10)
Fig. 10 Flaring dimensions
Fig. 11 Relation between the flare nut structure and flaring tool end
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Outside diameter (mm) 6.35 9.52 12.70
Table 11 R410A flaring dimensions Wall thickness (mm) R410A flaring tool, clutch type Clutch type 0.8 0 - 0.5 1.0 0.8 0 - 0.5 1.0 0.8 0 - 0.5 1.0 Table 12 R410A flaring dimensions Wall thickness (mm) R410A flaring tool, clutch type Clutch type 0.8 0 - 0.5 0.5 0.8 0 - 0.5 0.5 0.8 0 - 0.5 0.5
A (mm) Conventional flaring tool Wing-nut type - 1.5 1.5 - 2.0 - 1.5 1.5 - 2.0 - 1.5 2.0 - 2.5
Outside diameter (mm) 6.35 9.52 12.70
A (mm) Conventional flaring tool Wing-nut type - 1.0 1.0 - 1.5 - 1.0 1.0 - 1.5 - 1.0 1.5 - 2.0
Table 13 R410A flaring and flare nut dimensions Unit: mm Outside Wall thickness A +0, -0.4 B C diameter (mm) (mm) dimension dimension 6.35 0.8 9.1 9.2 6.5 9.52 0.8 13.2 13.5 9.7 12.70 0.8 16.6 16.0 12.9 Table 14 R410A flaring and flare nut dimensions Unit: mm Outside Wall thickness A +0, -0.4 B C diameter (mm) (mm) dimension dimension 6.35 0.8 9.0 9.2 6.5 9.52 0.8 13.0 13.5 9.7 12.70 0.8 16.2 16.0 12.9
D dimension 13 20 23
Flare nut width 17 22 26
D dimension 13 20 20
Flare nut width 17 22 24
2. Procedure and precautions for flare connection a. Check to make sure there are no scratches, dust, etc., on the flare and union. b. Align the flared surface with the axial center of the union. c. Use a torque wrench, and tighten to the specified torque. The tightening torque for R410A is the same as the conventional torque value for R22. Be careful, because if the torque is too weak, it may lead to a gas leak. If it is too strong, it may split the flare nut or make it impossible to remove the flare nut.
Nominal diameter 1/4 3/8 1/2 Table 15 R410A tightening torque Outside Tightening torque diameter (mm) N.m (kgf.cm) 6.35 14 - 18 (140 - 180) 9.52 33 - 42 (330 -420) 12.70 55 (550) Torque wrench tightening torque N.m (kgf.cm) 18 (180) 42 (420) 55 (550)
11.3.3. Storing and managing Piping Materials

1. Types of piping and their storage The following is a general classification of the refrigerant pipe materials used for ACs.
Because the gas pressure of R410A is approximatel y 1.6 times as high as that of R22, copper pipes with the thickness shown in Table 10, and with minimal impurities must be used. Care must also be taken during storage to ensure that pipes are not crushed, deformed, or scratched, and that no dust, moisture or other substance enters the pipe interior. When storing sheathed copper pipes or plain copper pipes, seal the openings by pinching or taping them securely. 2. Makings and management a. Sheathed copper pipes and copper-elem ent pipes When using these pipes, check to make sure that they are the stipulated thickness. For flare nuts, be sure to used the same nut that is used on the AC unit.
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b. Copper pipes Use only copper pipes with the thickness given in table 10, and with minimal impurities. Because the surface of the pipe is exposed, you should take special care, and also take measures such as marking the pipes to make sure they are easily distinguished from other piping materials, to prevent mistaken use. 3. Precautions during refrigerant piping work Take the following precautions on-site when connecting pipes. (Keep in mind that the need to control the entry of moisture and dust is even more important that in conventional piping). a. Keep the open ends of all pipes sealed until connection with AC equipment is complete. b. Take special care when doing piping work on rainy days. The entering of moisture will degrade the refrigerating machine oil, and lead to malfunctions in the equipment. c. Complete all pipe connections in as short a time as possible. If the pipe must be left standing for a long time after removing the seal, it must be thoroughly purged with nitrogen, or dried with a vacuum pump.
11.4. INSTALLATION, TRANSFERRING, SERVICING

11.4.1. Inspecting Gas Leaks with a Vacuum Pump for New Installations (Using New Refrigerant Piping)
1. From the viewpoint of protecting the global environment, please do not release refrigerant into the atmosphere. a. Connect the projecting side (pin-pushing side) of the charging hose for the manifold gauge to the service port of the 3-way valve. (1) b. Fully open the handle Lo of the manifold gauge and run the vacuum pump. (2) (If the needle of the low-pressure gauge instantly reaches vacuum, re-check step a).) c. Continue the vacuum process for at least 15 minutes, then check to make sure the low-pressure gauge has reached -0.1 MPa (-76 cmHg). Once the vacuum process has finished, fully close the handle Lo of the manifold gauge and stop the vacuum pump operation, then remove the charging hose that is connected to the vacuum pump adaptor. (Leave the unit in that condition for 1-2 minutes, and make sure that the needle of the manifold gauge does not return.) (2) and (3) d. Turn the valve stem of the 2-way valve 90 counter-clockwise to open it, then, after 10 seconds, close it and inspect for a gas leak (4) e. Remove the charging hose from the 3-way valve service port, then open both the 2-way valve and 3-way valve. (1) (4) (Turn the valve stem in the counter-clockwise direction until it gently makes contact. Do not turn it forcefully). f. Tighten the service port cap with a torque wrench (18 N.m (1.8 kgf.m)). (5) Then tighten the 2-way valve and 3-way valve caps with a torque wrench (42 N.m (4.2 kgf.m)) or (55 N.m (5.5 kgf.m)). g. After attaching each of the caps, inspect for a gas leak around the cap area. (5) (6) Precautions Be sure to read the instructions for the vacuum pump, vacuum pump adaptor and manifold gauge prior to use, and follow the instructions carefully. Make sure that the vacuum pump is filled with oil up to the designated line on the oil gauge. The gas pressure back flow prevention valve on the charging hose is generally open during use. When you are removing the charging hose from the service port, it will come off more easily if you close this valve.
Fig. 12 Vacuum pump air purging configuration
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11.4.2. Transferring (Using New Refrigerant Piping)

1. Removing the unit a. Collecting the refrigerant into the outdoor unit by pumping down The refrigerant can be collected into the outdoor unit (pumping down) by pressing the TEST RUN button, even when the temperature of the room is low. Check to make sure that the valve stems of the 2-way valve and 3-way valve have been opened by turning them counterclockwise. (Remove the valve stem caps and check to see that the valve stems are fully opened position. Always use a hex wrench (with 4-mm opposing sides) to operate the valve stems.) Press the TEST RUN button on the indoor unit, and allow preliminary for 5-6 minutes. (TEST RUN mode) After stopping the operation, let the unit sit for about 3 minutes, then close the 2-way valve by turning the valve stem in the clockwise direction. Press the TEST RUN button on the indoor unit again, and after 2-3 minutes of operation, turn the valve stem of the 3way valve quickly in the clockwise direction to close it, then stop the operation. Tighten the caps of the 2-way valve and 3-way valve to the stipulated torque. Remove the connection pipes (liquid side and gas side). 2. Installing the unit Install the unit using new refrigerant piping. Follow the instructions in section 4.1 to evacuate the pipes connecting the indoor and outdoor units, and the pipes of the indoor unit, and check for gas leaks.
11.4.3. AC Units Replacement (Using Existing Refrigerant Piping)

When replacing and R410A AC unit with another R410A AC unit, you should re-flare the refrigerant piping. Even though the replacement AC unit uses the R410A, problems occur when, for example, either the AC unit maker or the refrigerating machine oil is different. When replacing an R22 AC unit with an R410A AC unit, the following checks and cleaning procedures are necessary but are difficult to do because of the chemical characteristic s of the refrigerating machine oil (as described in items c) and d) of section 10.1.1.(2)). In this case, you should use new refrigerant piping rather than the existing piping. 1. Piping check Because of the different pressure characteristic s of R22 and R410A, the design pressure for the equipment is 1.6 times different. the wall thickness of the piping must comply with that shown in Table 10, but this is not easy to check. Also, even if the thickness is correct, there may be flattened or bent portions midway through the piping due to sharp curves. Buried sections of the piping also cannot be checked. 2. Pipe cleaning A large quantity of refrigerating machine oil (mineral oil) adheres to existing pipes due to the refrigeration cycle circulation. If the pipes are used just as they are for the R410A cycle, the capacity will be lowered due to the incompatibilit y of this oil with the R410A, or irregularities may occur in the refrigeration cycle. For this reason, the piping must be thoroughly cleaned, but this is difficult with the present technology.
11.4.4. Refrigerant Compatibility (Using R410A Refrigerant in R22 ACs and Vice Versa)
Do not operate an existing R22 AC with the new R410A refrigerant. Doing so would result in improper functioning of the equipment or malfunction, and might lead to a major accident such as an explosion in the refrigeration cycle. Similarly, do not operate an R410A AC with R22 refrigerant. The chemical reaction between the refrigerating machine oil used in R410A ACs and the chlorine that is contained in R22 would cause the refrigerating machine oil to degrade and lead to malfunction.
11.4.5. Recharging Refrigerant During Servicing

When recharging is necessary, insert the specified amount of new refrigerant in accordance with the following procedure. 1. Connect the charging hose to the service port of the outdoor unit. 2. Connect the charging hose to the vacuum pump adaptor. At this time, fully open the 2-way valve and 3-way valve. 3. Fully open the handle Lo of the manifold gauge, turn on the power of the vacuum pump and continue the vacuum process for at least one hour. 4. Confirm that the low pressure gauge shows a reading of -0.1 Mpa (-76 cmHg), then fully close the handle Lo, and turn off the vacuum pump. Wait for 1-2 minutes, then check to make sure that the needle of the Low pressure gauge has not returned. See Fig. 13 for the remaining steps of this procedure.
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5. Set the refrigerant cylinder onto the electronic scale, then correct the hose the cylinder and to the connection port for the electronic scale. (1)(2) Precaution: Be sure to set up the cylinder for liquid charging. If you use a cylinder equipped with a siphon tube, you can charge the liquid without having to turn the cylinder around 6. Remove the charging hose of the manifold gauge from the vacuum pump adaptor, and connect it to the connection port of the electronic scale. (2)(3) 7. Open the valve of the refrigerant cylinder, then open the charging valve slightly and close it. Next, press the check valve of the manifold gauge and purge the air. (2)(4) (Watch the liquid refrigerant closely at this point.) 8. After adjusting the electronic scale to zero, open the charging valve, then open the valve Lo of the manifold gauge and charge with the liquid refrigerant. (2)(5) (Be sure to read the operating instructions for the electronic scale.) 9. If you cannot charge the stipulated amount, operate the unit in the cooling mode while charging a little of the liquid at a time (about 150 g/time as a guideline). If the charging amount is insufficient from one operation, wait about one minute, then use the same procedure to do the liquid charging again. Precaution: Never use the gas side to allow a larger amount of liquid refrigerant to be charged while operating the unit. 10. Close the charging valve, and after charging the liquid refrigerant inside the charging hose, fully close the valve Lo of the manifold gauge, and stop the operation of the unit. (2)(5) 11. Quickly remove the charging hose from the service port. (6) If you stop midway through, the refrigerant that is in the cycle will be discharged. 12. After putting on the caps for the service port and operating valve, inspect around the caps for a gas leak. (6)(7)
Fig. 13 Re-charging refrigerant
11.4.6. Brazing
As brazing requires sophisticated techniques and experiences, it must be performed by a qualified person. In order to prevent the oxide film from occurring in the pipe interior during brazing, it is effective to proceed with brazing while letting dry nitrogen gas (N2) flow.
58
<Brazing Method for Preventing Oxidation> 1. Attach a reducing valve to the nitrogen gas cylinder. 2. Attach a reducing valve to the nitrogen gas cylinder. 3. Apply a seal onto the clearance between the piping and inserted pipe for the nitrogen gas in order to prevent the nitrogen gas from flowing backward. 4. When the nitrogen gas is flowing, be sure to keep the piping end open. 5. Adjust the flow rate of nitrogen gas so that it is lower than 0.05 m 3/h, or 0.02 MPa (0.2 kgf/cm2) by means of the reducing valve. 6. After taking the steps above, keep the nitrogen gas flowing until the piping cools down to a certain extent (i.e. temperature at which pipes are touchable with finger). 7. Completely remove the flux after brazing.
Cautions during brazing 1. General Cautions a. The brazing strength should be high as required. b. After operation, airtightness should be kept under pressurized condition. c. During brazing do not allow component materials to become damaged due to overheating. d. The refrigerant pipe work should not become blocked with scale or flux. e. The brazed part should not restrict the flow in the refrigerant circuit. f. No corrosion should occur from the brazed part. 2. Preventing of Overheating Due to heating, the interior and exterior surfaces of treated metal may oxidize. Especially, when the interior of the refrigerant circuit oxidizes due to overheating, scale occurs and stays in the circuit as dust, thus exerting a fatally adverse effect. So, make brazing at adequate brazing temperature and with minimum of heating area. 3. Overheating Protection In order to prevent components near the brazed part from overheating damaged or quality deterioration due to flame or heat, take adequate steps for protection such as (1) by shielding with a metal plate, (2) by using a wet cloth, and (3) by means of heat absorbent. 4. Movement during Brazing Eliminate all vibration during brazing to protect brazed joints from cracking and breakage. 5. Oxidation Preventative In order to improve the brazing efficiency, various types of antioxidant are available on the market. However, the constituents of these are widely varied, and some are anticipated to corrode the piping materials, or adversely affect HFC refrigerant, lubricating oil, etc. Exercise care when using an oxidation preventive.
11.4.7. Servicing Tips

The drier must also be replaced whenever replacing the refrigerant cycle parts. Replacing the refrigerant cycle parts first before replacing the drier. The drier is supplied in a vacuum pack. Perform brazing immediately after opening the vacuum pack, and then start the vacuum within two hours. In addition, the drier also needs to be replaced when the refrigerant has leaked completely.
59
12 Servicing Information
Caution:
Pb free solder has a higher melting point than standard solder; Typically the melting point is 50 - 70F (30 - 40C) higher. Please use a high temperature soldering iron. In case of the soldering iron with temperature control, please set it to 700 20F (370 10C). Pb free solder will tend to splash when heated too high (about 1100 F/600C).
12.1. Indoor Electronic Controllers Removal Procedures

1. The Electronic Controller, a Signal Receiver and an Indicator (Fig. 3) can be seen by the below steps: Remove the 2 caps and 2 screws at the bottom of the Front Grille. (Fig. 1) Remove the Front Grille by releasing the 2 hooks at the top of the Front Grille. (Fig. 1)
Fig. 1
Remove the Control Board Cover by releasing the 2 tabs at left, 1 tab on top and 1 tab at right side of the Control Board Cover. (Fig. 2)
Fig. 2
2. To remove the Electronic Controller: Release the Particular Piece. (Fig. 3) Release the hook that hold the Electronic Controller. (Fig. 3)
Fig. 3
12.2. Indoor Fan Motor and Cross Flow Fan Removal Procedures
Remove the Control Board by: Releasing CN-REC/DISP connectors. (Fig. 4) Releasing CN-FM connectors. (Fig. 4) Releasing CN-STM connector. (Fig. 4) Removing the Earth Wire screw. (Fig. 4) Releasing the Intake Air Sensor. (Fig. 4) Releasing the Piping Sensor. (Fig. 4)
Fig. 4
60
Pulling out the Drain Hose from outlet to remove the Discharge Grille. (Fig. 5) Removing the right and left screws. (Fig. 5) Then remove the Control Board by pressing down the hook at the left and pushing up the right hook. (Fig. 5)
Fig. 5
Release the Fan Motor leadwire by pressing the hook at the center of the connector. (Fig. 6)
Fig. 6
Remove the screw at the Cross Flow Fan. (Fig. 7) REMINDER - To reinstall the Fan Motor, adjust the connector of the Fan Motor as shown in the Fig. 7.
Fig. 7
61
Remove the screws at the left of the Evaporator. (Fig. 8)
Fig. 8
Remove the Bearing. (Fig. 9) Push up the Evaporator and pull out the Cross Flow Fan from shaft. By then, Fan Motor can be taken out. (Fig. 9)
Fig. 9
62
Remote Control Reset When the batteries are inserted for the first time, or the batteries are replaced, all the indications will blink and the remote control might not work. If this happen, remove the cover of the remote control and you will find a resetting terminal, and by shorting it with a minus screwdriver, it will return to normal.
Changing the wireless remote control transmission code When two indoor units are installed in the same room, in order to prevent operating errors caused by using two remote controls, cut a jumper wire at the remote control printed circuit board (J - A) and cut a jumper wire at the indoor printed circuit board (JX4). It is possible to select from 4 types of transmission codes including one at time of delivery condition (0).
63
13 Troubleshooting Guide
13.1. Refrigeration cycle system
In order to diagnose malfunctions , make sure that there are no electrical problems before inspecting the refrigeration cycle. Such problems include insufficient insulation, problem with the power source, malfunction of a compressor and a fan. The normal outlet air temperature and pressure of the refrigeration cycle depends on various conditions, the standard values for them are shown in the table on the right.
64
13.1.1. Relationship between the condition of the air conditioner and pressure and electric current
Cooling Mode Condition of the air conditoner Low Pressure High Pressure Electric current during operation
Insufficient refrigerant (gas leakage)
Clogged capillary tube or Strainer
Short circuit in the indoor unit
Heat radiation deficiency of the outdoor unit
Inefficient compression
Carry out the measuremen ts of pressure, electric current, and temperature fifteen minutes after an operation is started.
13.1.2. Diagnosis methods of a malfunction of a compressor

Nature of fault Symptom
Electric current during operation becomes approximately 20% lower than the normal value. Insufficient compressing of a compressor The discharge tube of the compressor becomes abnormally hot (normally 70 to 90C). The difference between high pressure and low pressure becomes almost zero.
Electric current reaches a high level abnormally, and the value exceeds the limit of an ammeter. In some cases, a breaker turns off. Locked compressor The compressor has a humming sound.
65
14 Technical Data
66
67
68
230V Indoor wet bulb temp. 17.0C 19.0C 19.5C 22.0C
Outdoor Temp. (C) TC 2.98 3.27 3.56 30 SHC 2.26 2.36 2.45 IP 1.08 1.10 1.12 TC 2.78 3.00 3.05 3.33 35 SHC 2.16 2.27 2.36 IP 1.16 1.18 1.18 1.21 TC 2.59 2.84 3.10 40 SHC 2.08 2.18 2.27 IP 1.24 1.27 1.29 TC 2.35 2.58 2.81 46 SHC 1.98 2.08 2.17 IP 1.34 1.37 1.39
69
70
TC - Total Cooling (kW) SHC - Sensible Heat Capacity (kW) IP - Input Power (kw)
Indoor 27C/19C Outdoor 35C/24C
71
15 Exploded View
Note: The above exploded view is for the purpose of parts disassembly and replacement. The non-numbered parts are not kept as standard service parts.
72
16 Replacement Parts List

<Model: CS-V7BKPG / CS-V9BKPG / CS-V12BKPG>
REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 PART NAME & DESCRIPTION CHASSY COMPLETE FAN MOTOR CROSS FLOW FAN COMPLETE BEARING ASSY SCREW - CROSS FLOW FAN EVAPORATOR FLARE NUT FLARE NUT INTAKE AIR SENSOR HOLDER DISCHARGE GRILLE COMPLETE VERTICAL VANE CONNECTING BAR AIR SWING MOTOR LEAD WIRE - AIR SWING MOTOR CAP - DRAIN TRAY HORIZONTAL VANE PARTICULAR PIECE CONTROL BOARD TERMINAL BOARD COMPLETE ELECTRONIC CONTROLLER - MAIN LEAD WIRE - FAN MOTOR ELECTRONIC CONTROLLER - RECEIVER SENSOR COMPLETE CONTROL BOARD FRONT COVER ELECTRONIC CONTROLLER - INDICATOR LEAD WIRE - INDICATOR INDICATOR HOLDER CONTROL BOARD TOP COVER REMOTE CONTROL COMPLETE FRONT GRILLE COMPLETE INTAKE GRILLE CONTROL PANEL DECORATION BASE (R) DECORATION BASE (L) GRILLE DOOR AIR FILTER SCREW - FRONT GRILLE CAP - FRONT GRILLE DRAIN HOSE INSTALLATION PLATE ANTI-VIBRATION BUSHING BAG COMPLETE - INSTALLATION SCREW AIR PURIFYING FILTER SOLAR DEODORIZING FILTER PIPE SENSOR HOLDER QTY. 1 1 1 1 1 1 1 1 1 1 12 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 CS-V7BKPG CWD50C1231 CWA921060 CWH02C1012 CWH64K007 CWH4580304 CWB30C1143 CWH6002140(1/4) CWT25005 (3/8) CWH32142 CWE20C2101 CWE241068 CWE261024 CWA98259 CWA67C3977 CWH52C1001 CWE241070 CWD932162 CWH102103 CWA28C2082 CWA742779 CWA67C3729 CWA73C1124 CWA50C608 CWH131090 CWE39C1063 CWA67C3724 CWD932163 CWH131091 CWA75C2161 CWE11C2329 CWE221036 CWE312114 CWE351067 CWE351068 CWE141033 CWD001047 XTN4+16C CWH521062 CWH85287 CWH36K1006 CWH82C067 CWMD00C0001 CWMD00C0002 CWH32143 CS-V9BKPG CWA742780 CS-V12BKPG CWB30C1124 CWT25007 (1/2) CWA742781 CWH501023 REMARKS
0 0 0 0 0
0 0
(Note) All parts are supplied from MAICO, Malaysia (Vendor Code: 061). O marked parts are recommended to be kept in stock.
73
17 Exploded View
74

<Model: CU-2V14BKP5G>
NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 DESCRIPTION & NAME CHASSY ASSY SOUND PROOF BOARD FAN MOTOR BRACKET CONDENSER FAN MOTOR PROPELLER FAN COMPRESSOR 2-WAY VALVE (LIQUID SIDE) 3-WAY VALVE (GAS SIDE) HOLDER COUPLING CAPILLARY TUBE CAPILLARY TUBE 2 WAY VALVE V - C0IL COMPLETE CONTROL BOARD TRANSFORMER ELECTRONIC CONTROLLER CAPACITOR - COMPRESSOR CAPACITOR - FAN MOTOR TERMINAL BOARD OVERLOAD PROTECTOR TERMINAL COVER - COMPRESSOR CABINET TOP PLATE CABINET REAR PLATE CONTROL BOARD COVER CABINET FRONT PLATE FAN GUARD HANDLE SOUND - PROOF MATERIAL ANTI - VIBRATION BUSHING STRAINER OPERATING INSTRUCTION INSTALLATION INSTRUCTION NUT - COMPRESSOR HOLDER CAPACITOR NUT TERMINAL COVER QTY 1 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 3 1 1 CU-2V14BKP5G CWD50K573A CWH15066 CWD54168 CWB322215 CWA951202 CWH00022 GB134PAA CWB021085 CWB011107 CWH35075A CWB152161 CWB152161 CWB021078 CWA43C2090 CWH10967 CWA40C192 CWA741123 F0GAH356A001 (400VAC, 35F) CWA31709 (430VAC, 1F) CWA28131 CWA121057 CWH171021 CWE03061A CWE02071A CWH13236 CWE06C109A CWD04182 CWE16000E CWG302143 CWH501024 CWB11002 CWF563539 CWF612290 CWH4582065 CWH30060 CWH561020 REMARKS
0 0 0 0
0 0 0 0 0
75
19 Exploded View
76

NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 DESCRIPTION & NAME CHASSY ASSY AIR GUIDER FOR PROPELLER FAN SOUND PROOF BOARD FAN MOTOR BRACKET CONDENSER FAN MOTOR PROPELLER FAN COMPRESSOR 2-WAY VALVE (LIQUID SIDE) (1/4) 3-WAY VALVE (GAS SIDE) (3/8) HOLDER COUPLING CAPILLARY TUBE CONTROL BOARD CAPACITOR - COMPRESSOR CAPACITOR - FAN MOTOR TERMINAL BOARD OVERLOAD PROTECTOR WASHER - TERMINAL COVER TERMINAL COVER - COMPRESSOR CABINET TOP PLATE CONTROL BOARD COVER CABINET FRONT PLATE CABINET SIDE PLATE FAN GUARD HANDLE SOUND - PROOF MATERIAL ANTI - VIBRATION BUSHING STRAINER OPERATING INSTRUCTION INSTALLATION INSTRUCTION NUT - COMPRESSOR HOLDER CAPACITOR - COMP. NUT TERMINAL COVER MAGNETIC RELAY TERMINAL BOARD ASSY TERMINAL BOARD ELECTRONIC CONTROLLER HOLDER CAPACITOR - FAN SCREW - BRACKET FAN MOTOR WASHER - PROPELLER FAN WASHER - PROPELLER FAN NUT - PROPELLER FAN LEAD WIRE COMPLETE - COMPRESSOR LEAD WIRE COMPLETE - COMPRESSOR TUBE ASSY (STRAINER, CAP.) TUBE ASSY (STRAINER, CAP.) 2-WAY VALVE (LIQUID SIDE) QTY 1 1 1 1 1 1 1 2 1 2 1 2 1 2 1 1 2 2 2 1 1 1 1 1 1 2 6 2 1 1 6 2 2 2 1 1 1 1 4 1 1 1 1 1 1 1 1 CU-2V18BKP5G CWD50K663A CWD31094A CWH15071 CWD54179 CWB322216 CWA951203 CWH00023 GB102PAB CWB021086 CWB011107 CWH35083A CWB152181 CWH102151 DS371306CPNA (370VAC, 30F) F0GAH305A002 (450VAC, 3F) CWA281006 CWA121059 CWH571022 CWH171021 CWE03C026 CWH13244 CWE06C110A CWE04069A CWD04183 CWE16000E CWG302141 CWH501024 CWB11002 CWF563539 CWF612290 CWH56000 CWH30078 CWH561020 CWA4000088 CWA28K234 CWA4711012 CWA742811 CWH301005 CWH55027 CWH57066 CWH57067 CWH56033 CWA67C4205 CWA67C4206 CWT01C2480 CWT01C2481 CWB021087 REMARKS
0 0 0 0
0 0 0 0
77
21 Exploded View
78

NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 DESCRIPTION & NAME CHASSY ASSY COMPRESSOR AIR GUIDER SOUND PROOF BOARD FAN MOTOR BRACKET CONDENSER FAN MOTOR PROPELLER FAN COMPRESSOR 2-WAY VALVE (LIQUID SIDE) (1/4) 3-WAY VALVE (GAS SIDE) (3/8) HOLDER COUPLING CAPILLARY TUBE CAPILLARY TUBE 2-WAY VALVE V - COIL COMPLETE CONTROL BOARD TRANSFORMER ELECTRONIC CONTROLLER CAPACITOR - COMPRESSOR CAPACITOR - FAN MOTOR TERMINAL BOARD TERMINAL BOARD OVERLOAD PROTECTOR OVERLOAD PROTECTOR TERMINAL COVER - COMPRESSOR CABINET TOP PLATE 2-WAY VALVE (LIQUID SIDE) CONTROL BOARD COVER CABINET FRONT PANEL CABINET SIDE PLATE FAN GUARD HANDLE CAPILLARY TUBE ANTI - VIBRATION BUSHING SOUND PROOF MATERIAL WASHER - TERMINAL COVER STRAINER STRAINER OPERATING INSTRUCTION INSTALLATION INSTRUCTION NUT - COMPRESSOR HOLDER CAPACITOR NUT - TERMINAL COVER TERMINAL BOARD ASSY HOLDER CAPACITOR - FAN CAPACITOR - COMPRESSOR SCREW - BRACKET FAN MOTOR WASHER - PROPELLER FAN WASHER - PROPELLER FAN NUT - PROPELLER FAN LEAD WIRE COMPLETE - COMPRESSOR LEAD WIRE COMPLETE - COMPRESSOR TUBE ASSY (STRAINER, CAP.) TUBE ASSY (STRAINER, CAP.) QTY 1 1 1 1 1 1 1 1 1 2 3 1 2 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 6 2 2 1 1 1 1 6 2 2 1 1 1 4 1 1 1 1 1 1 1 CU-3V20BKP5G CWD50K663A GB134PAB CWD31094A CWH15071 CWD54179 CWB322217 CWA951203 CWH00023 GB102PAB CWB021088 CWB011107 CWH35127A CWB152164 CWB152162 CWB021080 CWA43C2091 CWH102151 CWA40C192 CWA741165 DS371356CPNA (35F, 370VAC) F0GAH305A002 (3.0F, 450VAC) CWA4711012 CWA28064 CWA121057 CWA121059 CWH171021 CWE03C026 CWB021085 CWH13322 CWE06C111A CWE04131A CWD04183 CWE16037C CWB152163 CWH501024 CWG302141 CWH571022 CWB11002 CWB11004 CWF563539 CWF612290 CWH56000 CWH30078 CWH561020 CWA28K234 CWH301005 DS371306CPNA (30F, 370VAC) CWH55027 CWH57066 CWH57067 CWH56033 CWA67C4209 CWA67C4205 CWT01C2485 CWT01C2486 REMARKS 0
0 0
0 0 0 0 0 0
0 0
79
23 Exploded View
80

<Model: CU-2V19BK>
NO. 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 31 32 33 34 35 36 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 DESCRIPTION & NAME BASE ASSY COMPRESSOR A MOUNT RUBBER NUT COMPRESSOR B MOUNT RUBBER NUT SOUND PROOF MATERIAL OVERLOAD PROTECTOR A OVERLOAD PROTECTOR B WASHER - TERMINAL COVER TERMINAL COVER - COMP. NUT TERMINAL COVER SOUND PROOF PLATE CONDENSER COUPLING BRACKET 2-WAY VALVE (LIQUID SIDE) (1/4) 3-WAY VALVE (GAS SIDE) (3/8) 3-WAY VALVE (GAS SIDE) (1/2) CAPILLARY TUBE CAPILLARY TUBE STRAINER FAN MOTOR FAN MOTOR BRACKET PROPELLER FAN AIR GUIDER - P. FAN CONTROL BOARD TERMINAL BOARD CAPACITOR - COMP. A (35F, 370VAC) CAPACITOR - COMP. B (25F, 370VAC) HOLDER CAPACITOR CAPACITOR - FAN MOTOR (3.0F, 450VAC) SCREW - BRACKET FAN MOTOR CABINET FRONT PLATE FAN GUARD HANDLE CABINET SIDE PLATE CABINET TOP PLATE CONTROL BOARD COVER OPERATING INSTRUCTION INSTALLATION INSTRUCTION WASHER - PROPELLER FAN WASHER - PROPELLER FAN TERMINAL BOARD ASSY TERMINAL BOARD ELECTRONIC CONTROLLER HOLDER CAPACITOR - FAN MAGNETIC RELAY NUT - PROPELLER FAN LEAD WIRE COMPLETE - COMPRESSOR LEAD WIRE COMPLETE - COMPRESSOR TUBE ASSY (STRAINER, CAP.) TUBE ASSY (STRAINER, CAP.) 2-WAY VALVE (LIQUID SIDE) (1/4) QTY 1 1 3 3 1 3 3 1 1 1 2 2 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 CU-2V19BKP5G CWD50K2063A GB134PAB CWH501024 CWH4582065 GB080PAB CWH501024 CWH56000 CWG302142 CWA121057 CWA121058 CWH571022 CWH171021 CWH561020 CWH15071 CWB322217 CWH35083A CWB021086 CWB011107 CWB011108 CWB152182 CWB15303 CWB11002 CWA951203 CWD54179 CWH00023 CWD31094A CWH102151 CWA281006 DS371356CPNA CWA312075 CWH30078 F0GAH305A002 CWH55027 CWE06C111A CWD04183 CWE16037C CWE04069A CWE03C026 CWH13244 CWF563539 CWF612290 CWH57066 CWH57067 CWA28K234 CWA4711012 CWA742811 CWH301005 CWA4000088 CWH56033 CWA67C4205 CWA67C4208 CWT01C2482 CWT01C2483 CWB021087 REMARKS 0
0 0
0 0 0
0 0 0 0
81
25 Electronic Parts List

<Electronic Controller Part No.: CWA742779, CWA742780 & CWA742781>
SYMBOL BZ101 C-FM D08, D10, D11 DB01 FUSE FUSE HOLDER IC01 IC02 IC03 IC04 IC05 L01 PC01 Q01, Q02, Q03 Q04, Q05, Q06 RY-PWR SSR01 T01 X01 ZD1 ZNR01, ZNR03 DESCRIPTION & NAME SOUND GENERATOR SH CAPACITOR DIODE DIODE FUSE FUSE HOLDER INTEGRATED CIRCUIT INTEGRATED CIRCUIT INTEGRATED CIRCUIT INTEGRATED CIRCUIT INTEGRATED CIRCUIT V-COIL PHOTO COUPLER TRANSISTOR TRANSISTOR ELECTRO MAGNETIC RELAY TYRISTOR TRANSFORMER RESONATOR DIODE DIODE PART NO. A48040 A31698 B0ACCK000005 (CWA742779 & CWA742780 only) A54CS1VB20E XBA2C20TR0 XCSCW012 A52D0022GB34 C3EBDG000021 A52C040 A52C114 A52A2003GR2 A431036 A52LP620- G4 B1GBCFGH0001 A55C2412KTX K6B1AGA00077 A56G3MC202PL A401030 A45CSTS409MG B0BC7R400003 ERZVEAV511
(Note) All parts are supplied from MAICO, Malaysia (Vendor Code: 061)
82
26 Electronic Circuit Diagram

CS-V9BKPG / CU-2V14BKP5G CS-V9BKPG / CU-2V18BKP5G CS-V9BKPG / CU-3V20BKP5G CS-V7BKPG / CU-2V19BKP5G CS-V12BKPG
SCHEMATIC DIAGRAM 1/7
MAIN RECEIVER
PH302C 8 IN+ 330 7 IN0.01 6 CO 0.01 5 GND FO 4 VCC2 3 137k 6.3V 47 R12 1k R08 5.1k C02 0.01 OUT 2 VCC1 1 (CR3) CN-RCV 1 2 3
TEST R02 1k
R01 10k
PC2800AGR
R11 1k C01 0.01 R07 10k
R21 R23 R24
D8 D10 D11
INDICATOR
SW101 AUTO 1 2 CN-DISP GRN ORG ORG ORG GRN 1 2 3 4 5 6 7 (PH10) CN-DISP 10 9 8 7 6 5 4 3 2 1 C23 0.01
POWER SLEEP TIMER POWERFUL ECONOMY
R13 R14 R15 R16 R17
430 620 620 620 430
C24 0.01
C25 0.01
C26 0.01
C27 0.01
R58 10k
R60 10k
(XH4) CN-HA
C22 0.01
C28 0.01
R59 1k
R06 24k
AIR TEMP. SENSOR (15k 3950)
(PH4) CN-TH 1 2 3 4
R30 + 20k
C04 0.1
R33 + 15k
C08 0.1
PIPE TEMP. SENSOR (20k 3950)
R05 43 RY-PWR /2W 43
R04 /2W
10 11 12 13
9 g f e d c b a 8
7 6 5 4 3 2 1
(PH5) CN-STM 1 2 3 4 5 1 2 3 4 5
14 15 16
AIR SWING MOTOR
(ZH5)
IC05 A52A2003GR STEPPING MOTOR DRIVE
83
BZ1
BZ
R55 1k
Q01
b 4.7k 10k
R34 51k e
R10 10k
64
P46/AD6 63
P45/AD5 62
P44/AD4 61
P43/AD3 60
P42/AD2 59
P41/AD1 58
57
56
55
54
53
52
P74 51
P73 50
P40/AD0
P67
P66
P65
P64
P75
P47/AD7
P72
49
SSR01 P71 48 47 46 45 44 b 4.7k 1 10k e b 4.7k 10k e X01 4.096MHz (47pF X 2) R41 1.0k R32 150k C16 0.01 c b e R44 1k 5
1 2 3 4 5 6 7 8 9
P50/A8 P51/A9
Q03
DB01 4 T01 7 ~ c ~ +
RY-PWR DRIVE SIGNAL
TIMER SHORTEN STEPPING MOTOR DRIVE SIGNAL BUZZER FAN SPEED DRIVE SIGNAL AUTO OPERATION TEST RUN REMOTE CONTROL SOUND POWER CLOCK INPUT REMOTE-CONTROL COMMAND INPUT
P70 P03/INTP3 P02/INTP2 P01/INTP1
P52/A10 P53/A11 P54/A12 P55/A13 P56/A14
Q02
DISPLAY
P00/INTP0 43 Vss1 42 X1 OSC X2 41 40
P57/A15 Vss0
IC01 A52D0022GB34
Q04
POWER CLOCK GENERATOR R03 820 R29 4.7k C07 0.1 R26 3.9k
10 VDD0 11 P30 12 P31 13 P32 14 P33 15 P34 AUTO RESTART INTAKE AIR TEMP PIPE TEMP GROUND
IC 39 XT1 38 XT2 37 RESET Reset 36
POWER
AVd0 35 AVref C10 34 0.01 P10/ANO 33 R56 32 JX1 R43 RX1
P22/SCK
P17/AN7
P16/AN6
P15/AN5
P14/AN4
P13/AN3
P20/S1
P21/S0
VDD1
16 P35
17
18
19
20
21
22
23
24
25
26
27
28
29
30
P12/AN2
31
P36
P23
P24
P25
P11/AN1
AVss
R42 24k
JX3
IC02 A52BR9020F
1 R/B 2 Vcc C05 0.1 3 CS 4 SK RS 8 GND 7 D0 6 JX2 D1 5 R09 10k
R37 10k
R38
C15 0.01
JX4
R40 10k
REMOTE CONTROL NO. JX3 0 1 2 3 SHORT SHORT OPEN SHORT JX4 SHORT OPEN OPEN OPEN 10K 10K RX1
84

W
1 2 3
TO OUTDOOR UNIT
THERMAL FUSE 102C

BR BL
AC (WHT) RY-PWR
FUSE 250V 2A
C03 0.047
IC04
REGULATOR I + C17 3300 35V (NHG) 12V G O +
IC03
REGULATOR I C14 470 25V 5V G O + C11 100 16V
ZNR01 511U SSR01 L01 125H ZNR03 511U C19 0.47
R47 39k/2W
R57 39k/2W
4 3
PC01
1 2 R48 510
C-FM 400V 1.5 C12 0.1 R36 1k
ZD1 7.5EL1 R49 1k C18 0.1 R50 100k R51 10k R52 6.2k c b c e b e R54 6.2k R53 10k + C21 10 50V CN-FB1 (PH-3) 1 2 3 1 2 3 4 5 CN-FM
Q05
RESET SIGNAL GENERATION
Q06
RESET SIGNAL GENERATION
FAN MOTOR
85
CU-2V14BKP5G
COMPRESSOR A YEL OLP 1 3 RED BLU CAPACITOR BLU AC(WHT) P COMP-A (WHT) L (GRN) VH7-4 CN-V 1 3 5 7 FM(YEL) RY-CA V-COIL COMPLETE A B
YEL FAN MOTOR
RED
BLU
CAPACITOR
BLU
ELECTRONIC CONTROL DEVICE
FM(BLU)
FUSE 3.15A 250V AC(BLU)
CR2 120 0.033 RY-VA1 RY-VA2
CR3 120 0.033 RY-FM
CR1 120 0.033
T(BLK) T(BLK)
TRANSFORMER
ZNR1 511
DB101 S1VB20 RED RED CN-T VH-2 I C1 2200 35V
IC3 78M12H
12V G O C2 470 25V I
IC2 78N05
5V G O C3 100 16V GND
R16 1k C7 1 50V
R28 100k R27 10k
ZD1 7.5EL1
R25 6.8k
Q7 2SC1740S
R13 10k
Q6 2SC1740S
R26 6.2k
C6 0.01
1 2
TO POWER SOURCE AC 230 V 50 Hz
WHT BLU 28 Vdd X1 4KHz PC1 TLP620-1G4 4 3 R7 10k 4 3 R9 10k C10 10 16V R10 1k J2 C9 10 16V R8 1k 27 OSC 1 26 OSC 2 25 TCAP/PD 7 24 TCMP 23 PD 5 22 PC 0 21 PC 1 20 PC 2 19 PC 3/AD 3 18 PC 4/AD 2 17 PC 5/AD 1 16 PC 6/AD 0 SW1
IC1 A52C401828CP
RY-FM
Q3 DTC113ZS
RESET 1 1k 10k IRQ 2 PA 7 3 PA 6 4 PA 5 5 PA 4 6 PA 3 7 PA 2 8 PA 1 9 PA 0 10 PB 5/SDO 11 PB 6/SDI 12 1k PB 7/SCK 13 Vss 14 D9 R20 10k D7 RA15-01 RY-CA C5 470 35V R23 82 2W R19 2.2k D11
N L 1
WHT
BLU
R15 150k C12 0.01
A1 A1
R1 (RED) AC 47k 2W 1 (RED) AC R2 47k 2W 2
TO INDOOR UNIT A1
2 3 1
A2 A2
R3 (BLUE) AC 47k 2W 1 (BLUE) AC R4 47k 2W 2
3
OUTDOOR UNIT TERMINAL
WHT
TO INDOOR UNIT
BLK
PC2 TLP620-1G4
Q1 2SC1741R
RY-VA2
R17 1k
R14 10k
10k
15 PC 7/VREFH
Q4 DTC113ZS
RY-VA1
BROWN
MANUAL TEST 2
AUTO R18 1k
1 NH-2
D10 1k 10k
BLUE MARK
RED RA1 10k x 5
Q5 DTC113ZS
COMPRESSOR TERMINAL
86
CU-2V18BKP5G
TO INDOOR UNIT
AC 230 V 50 Hz SINGLE PHASE
TO INDOOR UNIT B
N
BR B
2
Y
3
W Y
2
B
3
W
OUTDOOR UNIT TERMINAL BROWN
W W BL
BLUE
BR Y
RED MARK
COMPRESSOR TERMINAL
OLP A
3
CAPACITOR A B R
1
B Y
11 A
MAGNETIC RELAY A Y
12 B 1
BL BR B
CAPACITOR B
FM1 (B)
CN-CTL
OLP B
3
COMPRESSOR A B
Y R
11 A
COMPRESSOR B MAGNETIC RELAY B
Y RY1 B CAPACITOR FAN MOTOR

BL
FM2 (Y)
RY2
12
87
CU-3V20BKP5G
YEL OLP A 1
COMPRESSOR A OLP B
YEL
COMPRESSOR B YEL
V-COIL COMPLETE A B
FAN MOTOR
3 RED BLU
3 RED BLU GRY BLU
CAPACITOR
BLU
CAPACITOR
BLU
AC(WHT) P RY-CA L COMP-A (WHT) COMP-B (YEL) L RY-CB (GRN) VH7-4 CN-V 1 3 5 7 FM(YEL) FM(BLU) CAPACITOR BLU
ELECTRONIC CONTROL DEVICE
FUSE 3.15A 250V AC(BLU)
CR2 120 0.033 RY-VA1 RY-VA2
CR3 120 0.033 RY-FM
CR1 120 0.033
T(BLK) T(BLK) ZNR1 511
TRANSFORMER DB101 S1VB20 RED RED CN-T VH-2 I C1 2200 35V 12V G O C2 470 25V I 5V G O C3 100 16V GND
IC3 78M12H
IC2 78N05
R16 1k C7 1 50V
R28 100k R27 10k
ZD1 7.5EL1
R25 6.8k
Q7 2SC1740S
R13 10k
Q6 2SC1740S
R26 6.2k
C6 0.01
IC1 A52C401828CP
28 Vdd
RY-FM
Q3 DTC113ZS
RESET 1 1k 10k IRQ 2 PA 7 3 PA 6 4 PA 5 5 PA 4 6 PA 3 7 PA 2 8 PA 1 9 PA 0 10 PB 5/SDO 11 PB 6/SDI 12 1k PB 7/SCK 13 Vss 14 R14 10k 10k D9 R20 10k D7 RA15-01 R21 2.2k R22 10k D8 RA15-01 R24 82 2W RY-CB C4 470 50V R23 82 2W C5 470 35V D11
N
BLK
BLU
TO POWER SOURCE AC 230 V 50 Hz
WHT
X1 4KHz PC1 TLP620-1G4 4 3 R7 10k 4 3 PC3 TLP620-1G4 4 3 R11 10k C11 10 16V R12 1k R9 10k C10 10 16V R10 1k J2 C9 10 16V R8 1k
R15 150k C12 0.01
27 OSC 1 26 OSC 2 25 TCAP/PD 7 24 TCMP 23 PD 5 22 PC 0 21 PC 1 20 PC 2 19 PC 3/AD 3 18 PC 4/AD 2 17 PC 5/AD 1 16 PC 6/AD 0
1
WHT
A1 A1
R1 (RED) AC 47k 2W 1 (RED) AC R2 47k 2W 2
TO INDOOR UNIT A1
Q2 2SC1741R
2 3 1
A2
R3 (BLUE) AC 47k 2W 1 (BLUE) AC 2
PC2 TLP620-1G4
WHT
TO INDOOR UNIT A2
BLK
2 3 1
A2
R19 2.2k
RY-CA
R4 47k 2W R5 (YEL) AC 47k 2W 1 (YEL) AC R6 47k 2W 2
TO INDOOR UNIT
BLK
Q1 2SC1741R
2 3
OUTDOOR UNIT TERMINAL
RY-VA2
R17 1k
SW1
15 PC 7/VREFH
Q4 DTC113ZS
RY-VA1
MANUAL BROWN TEST 2
AUTO R18 1k
1 NH-2
D10 1k 10k
BLUE MARK
RED
RA1 10k x 5
Q5 DTC113ZS
COMPRESSOR TERMINAL
88
CU-2V19BKP5G
TO INDOOR UNIT
AC 230 V 50 Hz SINGLE PHASE
TO INDOOR UNIT B
N
BR B
2
Y
3
W Y
2
B
3
W
OUTDOOR UNIT TERMINAL BROWN
W W BL
BLUE
BR Y
RED MARK
COMPRESSOR TERMINAL
OLP A
3
CAPACITOR A B R B
11
B Y
A
MAGNETIC RELAY A Y
12 B 1
BL BR B OLP B
CAPACITOR B
FM1 (B)
CN-CTL
COMPRESSOR A B
Y R
11 A
COMPRESSOR B MAGNETIC RELAY B
Y RY1 B CAPACITOR FAN MOTOR

BL
FM2 (Y)
RY2
12
89
90
How to use electronic circuit diagram
TIMER TABLE
Name Sleep Mode Waiting Sleep Mode Operation Real Timer Time 1 hr. 8 hrs. 1 hr. 10 min. 1 min. 2 min. 58 sec. 60 sec. 7 min. 4 min. 25 sec. 6 min. 10 min. 40 sec. 70 sec. 20 sec. 180 sec. 40 sec. 360 sec. 5 min. 2 min. 1.6 sec. 15 min. 5 sec. 0 ~ 62 sec. Test Mode (When test point Short-circuited) 6 sec. 48 sec. 1 min. 10 sec. 1 sec. 0 sec. 0 sec. 4.2 sec. 0 sec. 0 sec. 36 sec. 60 sec. 4 sec. 7 sec. 2 sec. 18 sec. 4 sec. 36 sec. 30 sec. 0 sec. 0 sec. 15 sec. 5 sec. 0 ~ 6.2 sec. Remarks
Time Delay Safety Control Forced Operation Time Save Control Anti-Freezing Auto Mode Judgement Soft Dry OFF ON Cooling Deodorizing Control Soft Dry Comp. Reverse Rotation Detection Comp./ Fan Motor Delay Timer Powerful Mode Operation Random FM Timer (Economy Mode) Random Auto Restart Control
Soft Dry: 10 min. operation
Comp. ON 5 min. and above
91
26.1. REMOTE CONTROL
92
26.2. PRINT PATTERN INDOOR UNIT PRINTED CIRCUIT BOARD
TOP VIEW
93
26.3. PRINT PATTERN INDOOR UNIT PRINTED CIRCUIT BOARD
BOTTOM VIEW
94
26.4. PRINT PATTERN OUTDOOR UNIT PRINTED CIRCUIT BOARD CU-2V14BK / CU-3V20BK
95
[MAICO] Printed in Malaysia

SM CS V7,9,12BKPG

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Order No.

Multi-Split Air Conditioner

21 Exploded View 22 Replacement Parts List 23 Exploded View

24 Replacement Parts List 25 Electronic Parts List 26 Electronic Circuit Diagram

Self illuminating button

Room Temperature Setting

Operation Mode Selection

Indoor Fan Speed Selection

Timer Operation Selection

Time / Timer Setting

Vertical Airflow Direction Control

Timer Operation Set / Cancel

Powerful Mode Operation OFF/ON Economy Mode Operation OFF/ON

Sleep Mode Operation OFF / ON

Automatic Operation Button

Random Auto Restart Control

Sleep Mode Auto Control

Operation Indication Lamps (LED)

Indoor Fan Speed Control

Airflow Direction Control

Starting Current Control

Time Delay Safety Control

7 Minutes Time Save Control

Anti-Dew Formation Control

Compressor Reverse Rotation Protection Control

60 Secs. Forced Operation Control

Outdoor Fan Operation Control

(1 unit) 3.00 2,580

(2 units) 3.70 3,180

(1 unit) 1.7 3.6

(2 units) 2.2 4.6

Indoor Indoor Indoor Indoor

Air Air Air Air

(Lo) (Me) (Hi) (SHi)

m3/min m3/min m3/min m3/min

(cfm) (cfm) (cfm) (cfm)

(2 units) 2.98 2.56

Air Circulation Motor

W W rpm rpm rpm rpm

Description Tube material Fin material Fin Type Row / Stage

Air Filter Capacity Control Compressor Capacitor Fan Motor Capacitor

Length Flow Rate Inner Diameter Material Style

Specifications are subject to change without notice for further improvement .

Unit Power Source Phase V Cycle

CS-V9BKPG Single 230 50

(1 unit) 2.73 2,350

(2 units) 5.46 4,700

(1 unit) 1.6 3.4

(2 units) 3.0 6.3

Indoor Indoor Indoor Indoor

Air Air Air Air

(Lo) (Me) (Hi) (SHi)

m3/min m3/min m3/min m3/min

(cfm) (cfm) (cfm) (cfm)

Air Circulation Motor

W W rpm rpm rpm rpm

Description Tube material Fin material Fin Type Row / Stage

Air Filter Capacity Control Compressor Capacitor Fan Motor Capacitor

Length Flow Rate Inner Diameter Material Style