Csa 181 Ke
Csa 181 Ke
Csa 181 Ke
MAC9811041C2
Service Manual
Room Air Conditioners
CS-A181KE / CU-A181KE
CS-A241KE / CU-A241KE
Contents
Features .......................................................... 1
Functions ................................................... 2 4
Product Specifications ............................... 5 8
Dimensions .............................................. 9 10
Refrigeration Cycle Diagram ......................... 10
Block Diagram ............................................... 11
Wiring Diagram .............................................. 12
Operation Details ................................... 13 22
Installation Information .......................... 23 24
3-way Valves ......................................... 25 31
Servicing Information ............................. 32 35
Troubleshooting Guide .......................... 36 37
Technical Data ....................................... 38 40
Exploded View ......................................... 41, 43
Replacement Parts List ........................... 42, 44
Electronic Parts List ............................... 45 46
1999 Matsushita Air-Conditioning Corp. Sdn. Bhd.
(183914D)
All rights reserved. Unauthorized copying and distribution is a violation of law.
CS-A181KE
! WARNING
This service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain
warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered by electricity
should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product or products dealt with
in this service information by anyone else could result in serious injury or death.
Features
High Efficiency
Compact Design
1
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CS-A181KE
Functions
Remote Control
OFF / ON I
AUTO
HEAT
COOL
DRY
n
ON-TIMER
OFF-TIMER
MANUAL
Low Speed
TIME
Medium Speed
High Speed
SET
CANCEL
AIR SWING
MODE
FAN SPEED
TEMP.
Operation OFF / ON
CLOCK
(q)
Clock Setting
Current time setting.
SLEEP
2
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CS-A181KE
Functions
Indoor Unit
POWER I
AUTO
OFF / ON
Anti-Freezing Control
SLEEP (Orange).....
TIMER (Orange).....
Lights up in operation,
blinks in Automatic
Operation Mode judging
and Hot Start operation.
Lights up in Sleep
Mode Operation.
Lights up in Timer
Setting.
Operation Mode
Heating, Cooling, Soft Dry, and Automatic
Mode.
Hot-Start Control
Time Delay Safety Control
3
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CS-A181KE
Functions
Outdoor Unit
Overload Protector
Inner protector (Compressor, Fan Motor).
Deice Control
To prevent frosting at outdoor heat
exchanger during Heating Operation.
4
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CS-A181KE
Product Specifications
Cooling Capacity
Heating Capacity
Moisture Removal
Power Source
Airflow Method
Unit
kW
Btu/h
kW
Btu/h
s/h
Pint/h
Phase
V
Cycle
CS-A181KE
OUTLET
SIDE VIEW
CU-A181KE
5.20 - 5.15
17,700 - 17,600
6.20 - 6.05
21,100 - 20,600
2.9
6.1
Single
240 - 220
50
TOP VIEW
INTAKE
Air Volume
m3/min (cfm)
m3/min (cfm)
m3/min (cfm)
Outdoor Air
m3/min (cfm)
Noise Level
Electrical
Data
dB (A)
Input
kW
Running Current
COP
W/W
Starting Current
Piping Connection Port
(Flare piping)
Pipe Size
(Flare piping)
Drain
Inner diameter
Hose
Length
Power Cord Length
Number of core-wire
Height
Dimensions
Width
Depth
Net Weight
Compressor
Type
Motor
Rated
Air Circulation
Motor
Fan
Speed
Type
Output
Type
Material
Type
Input
Rated Output
Low
Medium
High
A
inch
inch
inch
inch
mm
m
m
inch (mm)
inch (mm)
inch (mm)
lb (kg)
kW
W
W
rpm
rpm
rpm
Cooling
Heating
Cooling
Heating
Cooling
Heating
11.2 (395)
11.6 (409)
12.4 (437)
12.9 (455)
13.7 (480)
14.2 (500)
16
0.75
2.1
3 (1.5 mm2)
26-31/32 (685)
11-7/16 (290)
31-1/2 (800)
38-19/32 (980)
11-13/16 (300)
7-11/16 (195)
137 (62)
29 (13)
Rotary (1 cylinder)
Induction (2-poles)
1.7
Propeller Fan
Cross-flow Fan
AS + Glass Fiber 30%
PC + AES + Glass Fiber 15%
Induction (4-poles)
Transistor (4-poles)
136.3
20
72
670 - 600
Cooling ; 980 Heating ; 980
5
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CS-A181KE
Product Specifications
Unit
Heat
Exchanger
Description
Tube material
Fin material
Fin Type
Row / Stage
FPI
Size (W H L)
mm
(cm3)
Refrigerant (R-22)
Thermostat
Protection Device
Length
Capillary Tube Flow Rate
Inner Diameter
Material
Air Filter
Style
Compressor Capacitor
Fan Motor Capacitor
g (oz)
mm
s/min
mm
F, VAC
F, VAC
CS-A181KE
CU-A181KE
Evaporator
Condenser
Copper
Copper
Aluminium
Aluminium
Corrugated Fin
Slot Fin
(Plate fin configuration, forced draft)
2 14
2 26
21
14
769.2
732 294 25.4
660.4 44
732.9
Capillary Tube
SUNISO 4GDID or
1,590 (56.1)
Electronic Control
Inner Protector
Honeycomb
35 F, 370VAC
3.0 F, 400VAC
6
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CS-A181KE
Product Specifications
Cooling Capacity
Heating Capacity
Moisture Removal
Power Source
Airflow Method
Unit
kW
Btu/h
kW
Btu/h
s/h
Pint/h
Phase
V
Cycle
CS-A241KE
OUTLET
SIDE VIEW
CU-A241KE
6.45 - 6.40
22,000 - 21,800
7.80 - 7.55
26,600 - 25,700
3.8
8.0
Single
240 - 220
50
TOP VIEW
INTAKE
Air Volume
m3/min (cfm)
m3/min (cfm)
m3/min (cfm)
Outdoor Air
m3/min (cfm)
Noise Level
Electrical
Data
dB (A)
Input
kW
Running Current
COP
W/W
Starting Current
Piping Connection Port
(Flare piping)
Pipe Size
(Flare piping)
Drain
Inner diameter
Hose
Length
Power Cord Length
Number of core-wire
Height
Dimensions
Width
Depth
Net Weight
Compressor
Type
Motor
Rated
Air Circulation
Motor
Fan
Speed
Type
Output
Type
Material
Type
Input
Rated Output
Low
Medium
High
A
inch
inch
inch
inch
mm
m
m
inch (mm)
inch (mm)
inch (mm)
lb (kg)
kW
W
W
rpm
rpm
rpm
Cooling
Heating
Cooling
Heating
Cooling
Heating
13.1 (462)
14.1 (497)
14.3 (504)
15.4 (542)
15.7 (550)
16.9 (600)
16
0.75
2.1
3 (2.5 mm2)
26-31/32 (685)
11-7/16 (290)
31-1/2 (800)
38-19/32 (980)
11-13/16 (300)
7-11/16 (195)
146 (66)
29 (13)
Rotary (1 cylinder)
Induction (2-poles)
2.2
Propeller Fan
Cross-flow Fan
AS + Glass Fiber 30%
PC + AES + Glass Fiber 15%
Induction (4-poles)
Transistor (4-poles)
179.0
40
108
720 - 635
Cooling ; 1,100 Heating ; 1,200
7
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CS-A181KE
Product Specifications
Unit
Heat
Exchanger
Description
Tube material
Fin material
Fin Type
Row / Stage
FPI
Size (W H L)
mm
(cm3)
Refrigerant (R-22)
Thermostat
Protection Device
Length
Capillary Tube Flow Rate
Inner Diameter
Material
Air Filter
Style
Compressor Capacitor
Fan Motor Capacitor
g (oz)
mm
s/min
mm
F, VAC
F, VAC
CS-A241KE
CU-A241KE
Evaporator
Condenser
Copper
Copper
Aluminium
Aluminium
Corrugated Fin
Slot Fin
(Plate fin configuration, forced draft)
2 14
2 26
21
16
769.2
732 294 25.4
660.4 44
732.9
Capillary Tube
SUNISO 4GDID or
1,770 (62.5)
Electronic Control
Inner Protector
Honeycomb
50 F, 370VAC
3.0 F, 450VAC
8
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CS-A181KE
Dimensions
CS-A181K / CS-A241K
<Top View>
<Front View>
980
195
290
Air intake
direction
Right piping hole
Approx
2,100
59
6
52
Air outlet direction
<Side View>
48.5
60
165
142
Drain ports
Gas side
57
Liquid side
55
Approx. 706
Relative position between the indoor unit and the installation plate <Front View>
Slot (2 places)
Slot (2 places)
(39)
(49)
892
13.5
561
Installation plate
276
100
350
100
Arrow
Arrow
(335.5)
(59.5)
Unit : mm
9
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(165)
16
CS-A181KE
Dimensions
Required space for installation
800
56.3
10cm
35
CU-A181K / CU-A241K
106.5
10cm
100cm
Anchor bolt pitch 330 x 540
Air outlet direction
685
663
300
3-way valve at
liquid side
77.5 75
3-way valve at
gas side
540
130
330
370
22
130
Unit : mm
INDOOR UNIT
OUTDOOR UNIT
CHECK VALVE
3-WAY VALVE
SENSOR
INTAKE
(AIR TEMP.)
CAPILLARY TUBE
STRAINER
4-WAY
VALVE
HEAT EXCHANGER
(EVAPORATOR)
PROCESS
TUBE
3-WAY VALVE
SENSOR
INTAKE
AIR TEMP.
SENSOR
PIPE
TEMP.
ACCUMULATOR
(SUB)
OIL
SEPARATOR
HEAT EXCHANGER
(CONDENSER)
CU-A241K ONLY
2-WAY VALVE
SENSOR
PIPE
TEMP.
COMPRESSOR
CAPILLARY TUBE
10
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ONLY OIL
SINGLE
PHASE
240-220V
50Hz
11
ZNR
FUSE
3.15A
RY-PWR
PC1
ZNR2
F/M
3C
4C
5C
STEPPING
MOTOR
"C" Indicates the number of core wires. (Example: 6C=6 core wires)
SENSOR
S/M
WIRELESS
REMOTE CONTROL
TRANSMITTER
6C INDICATORS
RECEIVER
P.C.B.
INDOOR
FAN MOTOR
ELECTRONIC CONTROLLER
RY-HOT
INDOOR UNIT
THERMAL FUSE
(113C)
TRANSFORMER
THERMAL
FUSE (102C)
MAIN
POWER
SWITCH
4-WAY VALVE
FUSE
3.15A
ZNR2
RY-HOT
RY-DEICE
ZNR1
TRANSFORMER1
4C
SENSOR
ELECTRONIC CONTROLLER
TRANSFORMER2
RY-V
2-WAY
VALVE
CU-A241K
ONLY
OUTDOOR UNIT
RY-OFF
ZNR3
RY-H/L
F/M
ZNR4
FUSE
3.15A
COMP
O.L.P.
CS-A181KE
Block Diagram
CS-A181KE / CU-A181KE
CS-A241KE / CU-A241KE
CS-A181KE
Wiring Diagram
CS-A181KE / CU-A181KE
CS-A241KE / CU-A241KE
CORE
(A241K ONLY)
RED
RED
T (BLK) T (BLK)
RED
RED
CN-DISP (WHT)
PUMP
DOWN SW
AUTO SW
(SW1)
REMOTE
CONTROL No
B
A
3
3
BRW
CN-FUSE1(BLU)
2
3
5
6
CN-STM
FUSE (3.15A)
L
COMP(BLK)
WHT
BRW
RED
ORG
YLW
PNK
2
3
4
5
REMARKS:
BLU
:
BRW
:
BLK
:
WHT
:
RED
:
ORG
:
PNK
:
YLW
:
GRN
:
GRY
:
VLT
:
MOTOR
ZNR
THERMAL FUSE
(113C)
WHT
WHT
WHT
AC (BRW)
BLK
WHT
WHT
WHT
RECEIVER+
( DISPLAY
LAMP)
CN-DISP (WHT)
BRW
BLK
CN-T(WHT)
BLU
MAIN SW
BLK
YLW/GRN
ELECTRONIC
CONTROLLER
WIRELESS
REMOTE
CONTROL
TRANSFORMER
240/220V, 50Hz
POWER SUPPLY CORD
SENSOR
(AIR TEMP.)
RED
HOT(RED)
SENSOR
(PIPE TEMP.)
ZNR
AC(WHT)
WHT
CN-TH (YLM)
CN-FUSE2
RY-HOT
CN-MTR (GRN)
DEICE (BLU)
BLU
BLUE
BROWN
BLACK
WHITE
RED
ORANGE
PINK
YELLOW
GREEN
GRAY
VIOLET
ELECTRONIC
CONTROLLER
YLW
BLU
FAN
RED MOTOR
1
2
3
YLW/GRN
OUTDOOR UNIT
TERMINAL
O.L.P.
(TEMP.)
WHT
COIL
(4-WAY VALVE)
RED
HOT2(BLK)
BLU
RY-DEICE
FUSE (3.15A)
ELECTRONIC
CONTROLLER
RY-HOT
COMP(VLT) AC(WHT)
COMPRESSOR
BLK
GRY
RED
WHT
VLT
BLU
BLU
BLK
YLW
YLW
TRANSFORMER1
CU-A181KE CU-A241KE
TRANSFORMER2
V(BLU)
FUSE
T 3.15A L 250V
BLU
FM2(ORG)
FM1(BRW)
(A241K ONLY)
SENSOR
(AIR TEMP.)
CONNECTION
(YLW
YELLO
1
2
3
4
(YLW)
YELLOW
SENSOR
(PIPE TEMP.)
CN-TH(WHT)
ZNR2
RY-H/L
RY-V
ZNR3
ZNR4
RY-OFF
CAPACITOR
BLUE
(BLU)
COIL
(2-WAY VALVE)
RED
ORG
BRW
BLU
BLU
CAPACITOR
FAN MOTOR
BLUE
(BLU)
TRADE M
COMPRESSOR
RED
(RED)
TRADE MARK
COMPRESSOR TERMINAL
12
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CWA92294 () CWA92295 ()
BLUE - BROWN
79.5
46.8
BROWN - ORANGE
65.1
64.6
RED - BROWN
70.8
73.7
CU-A241KE
2JS350D3AA02 () 2JS464D3AA02 ()
C-R
0.980
0.888
C-S
3.929
2.328
CS-A181KE
Operation Details
1) Cooling Mode Operation
Cooling in operation according to Remote Control setting.
Anti-Freezing Control
Indoor Heat
Exchanger
Temperature
(C)
10
4 min
Compressor OFF
13
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Recovery
CS-A181KE
Operation Details
Automatic Fan Speed Mode
When Automatic Fan Speed is selected at Remote Control during cooling operation.
Deodorizing Control.
.
.
.. 1
.
.
.. 2
SLo
Indoor
Fan
SLo
stop
40"
20"
30"
SLo
SLo
stop
stop
160"
40"
30"
Comp.
ON
OFF
ON
* 1 Fan Speed is Hi until the compressor stops (when the room temperature reaches
setting temperature).
* 2 Fan Speed is Me after the compressor restarts.
ab c d e f g h i j k l mn o p q r s t u v wx yz
Operation
Comp.
OFF
Stop
31C
Outdoor Air
Temperature
29C
Indoor 10C
Heat
Exchanger
Temp.
2C
Basic Time
Compressor
Indoor Fan
Outdoor Fan
Hi
Operation LED
4 Way Valve
2 Way Valve (A241K)
<Description of operation>
dg :
Time Delay Safety Control (waiting for 3 minutes)
gh :
60 sec. Forced Operation
ho :
7 min. Time Saved Control
qt
:
Anti Freezing Control
vy :
Outdoor Fan Control
14
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Hi Hi Lo Lo Lo Hi
CS-A181KE
Operation Details
2) Soft Dry Mode Operation
The unit starts cooling operation until the room temperature reaches the setting temperature set on the Remote
Control, and then Soft Dry operation will start.
During Soft Dry operation, the Indoor Fan operates with SLo speed.
Once room temperature reaches below Soft Dry OFF temperature. Indoor Fan, Compressor and Outdoor Fan
Stop for 6 minutes.
Anti-Freezing Control
Same as Anti-Freezing Control for Cooling Mode operation. (For Soft Dry region, 6 minutes waiting is valid during
compressor stops.)
SLo
Indoor
Fan
SLo
SLo
stop
stop
stop
40"
6'
40"
ON
COMP
ON
OFF
15
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CS-A181KE
Operation Details
Soft Dry Operation Time Diagram
ab c d e f g h i j k l mn o pq r s t u v
Intake Air
Temperature
Cooling ON
1.5C
Set Temp.
Cooling OFF
1.0C
Soft Dry OFF, ON
Indoor 10C
Heat
Exchanger
Temp.
2C
6 1
6 1
6 1 6
Basic Time
Compressor
Indoor Fan
SLo SLo
SLo SLo
Outdoor Fan
Operation LED
4 Way Valve
2 Way Valve (A241K)
<Description of operation>
a c, p~r : Cooling Operation
c p, r~v : Soft Dry Operation
ef
: Soft Dry OFF
jl
: 60 sec. Forced Operation
qt
: Anti Freezing Control
16
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Operation
Stop
SLo
SLo
CS-A181KE
Operation Details
3) Heating Mode Operation
Heating in operation according to Remote Control setting.
Time Delay Safety Control
When the compressor is stopped by Power Switch, Remote Control or there is a power failure, it restarts after 3
minutes when the Power Switch, Remote Control is turned ON or the power supply is resumed.
When the setting temperature is reached during heating operation, the compressor stops and it will not start for 4
minutes.
Overload Protection Control
If the temperature of the Outdoor Heat Exchanger less than -3C, Outdoor Fan is ON. The Outdoor Fan stop, when
Outdoor Heat Exchanger temperature is Tb or more according to Outdoor Air Temperature region as table below:
Outdoor Air
Outdoor
Temperature <10C 10C ~ <15C 15C ~ <20C 20C ~ <25C 25C
Fan
OFF
Tb
4C
2C
3C
5C
1C
During starting of Heating mode and after deice, Outdoor Fan ON for 90 sec (Hi).
If the indoor heat exchanger becomes 68C or more, the compressor will stop and restart automatically.
(Time Delay Safety Control - 4 minutes waiting)
Indoor heat exchanger
temperature 68C
Compressor
OFF
Compressor restarts
(4 minutes waiting)
Indoor
heat
exchanger
(C)
12345678901234567890123
12345678901234567890123
12345678901234567890123
12345678901234567890123
12345678901234567890123
Lo
12345678901234567890123
12345678901234567890123
12345678901234567890123
3412345678901234567890123
12345678901234567890123
12345678901234567890123
12345678901234567890123
12345678901234567890123
SLo
12345678901234567890123
12345678901234567890123
3012345678901234567890123
12345678901234567890123
12345678901234567890123
12345678901234567890123
Indoor Fan
12345678901234567890123
12345678901234567890123
OFF
12345678901234567890123
12345678901234567890123
17
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CS-A181KE
Operation Details
Automatic Fan Speed Mode
When Automatic Fan Speed is selected at Remote Control during heating operation.
Fan speed rotates in the range of Me SLo according to the heat exchanger temperature.
(C)
Me
45
(C)
Manual Fan Speed Mode
36
Lo
42
28
Lo34
25
SLo
30
15
Heat
Exchanger
Temperature
OFF
42C
Indoor
Heat
34C
Exchanger
Temp.
32C
30C
OFF
Intake
Temp.
ON
Max 4'
Basic time
Compressor
4-way valve
Indoor Fan
Outdoor Fan
Operation LED
2 Way Valve (A241K)
3'
1'
30" 120"
1'
SLo SLo
Lo-
Lo-
Lo-
SLo Lo-
<Description of operation>
a c : Hot start (Indoor fan = OFF)
c d : Hot start (Indoor fan = SLo)
h k, o s : Indoor fan control (controlled during thermostat OFF)
Lo-
Lo-
Lo-
SLo
: Blinking
Operation
Stop
Operation or Stop
18
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CS-A181KE
Operation Details
Deicing Control
Deice starts to prevent frosting at outdoor heat exchanger.
Normal Deicing
Deice operation detection commences in Heating operation starts or 60 minutes after previous deice operation. If
the outdoor piping temperature drops to 4C or 50 sec. continuosly during compressor is in operation, deice will
start.
(There is no detection during Outdoor Fan stops.)
Overload Deicing
During heating operation, if the outdoor Fan OFF duration (due to overload control) is accumulated up to 60 minutes
and after compressor starts for 1 minutes, deicing starts.
Deicing ends when
(a) 12 minutes after deicing operation starts;
(b) The outdoor piping temperature rises to about 12C.
After deicing operation, compressor stops for 30 seconds and 4-way valve stays at cooling position for 10 seconds.
a
Indoor
Heat
Exchanger
Temp.
42C
34C
30C
Outdoor
Heat
Exchanger
Temp.
12C
-4C
60'
Basic Time
60'
10" 20"
max
12'
60'
10" 20"
max
12'
max
4'
max
4'
Compressor
4-way Valve
SLo Lo-
Indoor Fan
SLo Lo-
Outdoor Fan
Operation LED
: Blinking
<Description of operation>
ac
: Deicing operation judging condition established.
cf
: Deicing operation.
fg
: Hot start (add 4 minute delay timing)
Operation
Stop
Operation or Stop
19
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CS-A181KE
Operation Details
b) Overload Deicing Time Diagram
a
Outdoor
12C
Tb
Heat
Exchanger
-3C
Temp.
-4C
Max
4
60
Max
12 10 20
Basic Time
60
Compressor
4-way Valve
Indoor Fan
Outdoor Fan
Operation LED
: Blinking
<Description of operation>
ai
: Overload control.
il
: Overload deicing.
lm
: Hot start (add 4 min delay timing).
mr
: Overload control.
Operation
Stop
Intake Air
Temperature
Cooling Mode
Cooling Mode
25C
22C
Heating Mode
Heating Mode
21C
Soft Dry
Heating
Higher
+2C
27C
24C
23C
Standard
0C
25C
22C
21C
Lower
2C
23C
20C
19C
(g) If the value for R72 is changed to 47K (Normal 10K), the mode judging temperature and standard setting
temperature is increased by 2C.
Intake Air
Temperature
Cooling Mode
Cooling Mode
27C
24C
Heating Mode
Heating Mode
23C
20
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CS-A181KE
Operation Details
5) Sleep Mode Auto Operation
Cooling or Soft Dry Operation
Approx. 0.5C increase
When you press the SLEEP Mode, the following movement will start
to avoid overcooling.
SETTING
TEMPERATURE
TEMP.
1 hour
0 1 hour
Sleep Operation button is
pressed
TIME
Sleep shift operation
starts
Heating Operation
TEMP.
SETTING
TEMPERATURE
When you press the SLEEP Mode, the following movement will start
to avoid overheating.
0 1 hour
Approx. 2C decrease
Approx. 8 hours
after sleep shift
operation starts,
stops
automatically
Approx. 3C decrease
1 hour
TIME
Fan Speed
7
Manual
Auto
No.
Cooling
Manual, Auto
Manual (A181K)
Manual (A241K)
t
t
Sleep
t
t
CS-A181K
34.2
32.5
27.8
23.5
18.3
14.5
CS-A241K
52.8
47.8
41.4
26.3
28.0
21.1
SHi
Hi
21
t
t
Auto
Sleep
Heating
Sleep
Soft Dry
Me
Lo
Lo
SLo
t
12.0
8.0
12.0
8.0
STOP
CS-A181KE
Operation Details
8) Airflow Direction Control
Airflow Direction Auto-Control
Horizontal
Upper limit
34
Horizontal
Upper limit
34
57
Lower limit for
Cooling Mode and
Soft Dry Mode
22
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CS-A181KE
Installation Information
Attached accessories
No.
Accessories part
Qty.
No.
1
Battery
6 7
Vinyl tape
Vinyl tape
4
5
Qty.
1 6
2
3
Accessories part
Remote control
Installation plate
Band
3 8
1 9
2
Air purifiying filter
Drain elbow
There should not be any heat source or steam near the unit.
There should not be any obstacles blocking the air circulation.
A place where air circulation in the room is good.
A place where drainage can be easily done.
A place where noise prevention is taken into consideration.
Do not install the unit near the door way.
Ensure the spaces indicated by arrows from the wall, ceiling, fence or other obstacles.
Indoor unit of this room air conditioner shall be installed on the wall in a height of at least 2.3 m.
OUTDOOR UNIT
If an awning is built over the unit to prevent direct sunlight or rain, be careful that heat radiation from the
condenser is not obstructed.
There should not be any animal or plant which could be affected by hot air discharged.
Keep the spaces indicated by arrows from wall, ceiling, fence or other obstacles.
Do not place any obstacles which may cause a short circuit of the discharged air.
If piping length is over 10m, additional refrigerant should be added as shown in the table.
Piping length and the elevation.
Gas
Liquid
Max.
Piping
Length
A (m)
A181K
1/2"
1/4"
25
20
7.5
20
A241K
5/8"
1/4"
25
20
7.5
30
Piping size
MODEL
Max.
Elevation
B (m)
Rated
Length
(m)
Additional
Refrigerant
Elevation
(g/m)
(m)
If the unit will be installed at a 12m distance, the quantity of additional refrigerant should be
60g(1210)m 30g/m = 60g (Example : A241K)
23
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CS-A181KE
Installation Information
Piping direction
about 2 m
< <
<
Right
Right
rear
Left
Right bottom rear
<
Left
Left bottom
Installation plate 1
Sleeve (*)
Bushing-Sleeve (*)
Putty (Gum Type Sealer) (*)
5 cm or
more
Vinyl tape
4
Vinyl tape 3
,
,
,
Saddle (*)
m
10 c ore
or m
Connecting cable
(3-CORE WIRE/2.5 mm2)
Locally approved cable.
10 cm
or more
cm
100 re
o
or m
24
CS-A181KE
3-way Valve
3-way Valve (Liquid Side)
Valve cap
Flare nut
To
piping
connection
To outdoor unit
Flare nut
Open position
Closed position
To
piping
connection
Pin
Service
port cap
To outdoor unit
Service port
Works
Shaft Position
Service Port
Shaft Position
Service Port
Shipping
Closed
(With valve cap)
Closed
(With cap)
Closed
(With valve cap)
Closed
(With cap)
Evacuation
Installation and
Re-installation
Closed
(Clockwise)
Open
(Connected manifold
gauge w/charging
cylinder)
Closed
(Clockwise)
Open
(Push-pin)
Operation
Open
(With valve cap)
Closed
(With cap)
Open
(With valve cap)
Closed
(With cap)
Pumping down
(Transferring)
Closed
(Clockwise)
Closed
(With cap)
Open
(Counter-clockwise)
Open
(Connected manifold
gauge)
Evacuation
(Servicing)
Open
(Counter-clockwise)
Open
(Connected manifold
gauge)
Open
(Counter-clockwise)
Open
(Connected manifold
gauge)
Gas charging
(Servicing)
Open
(Counter-clockwise)
Open
(Connected manifold
gauge)
Open
(Counter-clockwise)
Open
(Connected manifold
gauge)
Pressure check
(Servicing)
Open
(Counter-clockwise)
Open
(Connected manifold
gauge)
Open
(Counter-clockwise)
Open
(Connected manifold
gauge)
Gas releasing
(Servicing)
Open
(Counter-clockwise)
Open
(Connected manifold
gauge)
Open
(Counter-clockwise)
Open
(Connected manifold
gauge)
25
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CS-A181KE
1 Evacuation of Installation
When installing an air conditioner, be sure to evacuate the air inside the indoor unit and pipes in the following procedure.
Required tools: hexagonal wrench, adjustable wrench,
torque wrenches, wrench to hold the
joints, gas leak detector, and charging
set.
(Indoor unit)
(Liquid side)
(Outdoor unit)
3-way valve
Close
(Gas side)
3-way valve
OPEN
Close
Vacuum pump
Lo
Hi
OPEN
Procedure:
(6) Tighten the service port caps of both the 3-way
valves at a torque of 18 Nm with a torque wrench.
Caution
If gauge needle does not move from 0 cmHg
(0 MPa) to 76 cmHg (0.1 MPa) in step (3)
above, take the following measures:
(4) Close the valve of both the Low and High sides of
the charging set and turn off the vacuum pump.
Make sure that the needle in the gauge does not
move after approximately 5 minutes.
BE SURE TO TAKE THIS PROCEDURE IN ORDER
TO AVOID REFRIGERANT GAS LEAKAGE.
CS-A181KE
2 Pumping down
(Indoor unit)
(Liquid side)
(Outdoor unit)
3-way valve
Close
(Gas side)
3-way valve
CLOSE
Refrigerant
Reclaiming
Equipment
Open
Lo
Hi
CLOSE
Procedure:
(1) Confirm that both the 3-way valves are set to the
open position.
Remove the valve stem caps and confirm that the valve
stems are in the open position.
Be sure to use a hexagonal wrench to operate the valve
stems.
Connect the charge hose with the push pin to the Gas side
service port.
(5) Set the Liquid side 3-way valve to the close position.
27
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CS-A181KE
3 Evacuation of Re-installation
WHEN RE-INSTALLING AN AIR CONDITIONER, BE
SURE TO EVACUATE THE AIR INSIDE THE INDOOR
UNIT AND PIPES in the following procedure.
(Indoor unit)
(Liquid side)
(Outdoor unit)
3-way valve
Close
(Gas side)
3-way valve
OPEN
Close
Vacuum pump
Lo
Hi
OPEN
Procedure:
(1) Connect a charging hose with a push pin to the
Low and High sides of a charging set and the
service port of the 3-way valve.
Be sure to connect the end of the charging hose
with the push pin to the service port.
(2) Connect the centre hose of the charging set to a
vacuum pump.
(3) Turn on the power switch of the vacuum pump and
make sure that the needle in the gauge moves
from 0 cmHg (0 MPa) to 76 cmHg (0.1 MPa).
Then evacuate the air for approximately 10
minutes.
(4) Close the valve of both Low side and High side of
the charging set and turn off the vacuum pump.
Make sure that the needle in the gauge does not
move after approximately 5 minutes.
BE SURE TO TAKE THIS PROCEDURE IN ORDER
TO AVOID REFRIGERANT GAS LEAKAGE.
(5) Disconnect the charging hose from the vacuum
pump.
(6) Charge the pipes and indoor unit with gas
refrigerant from liquid (High) side 3-way valve
service port and then discharge the refrigerant
until gas (Low) side gauge needle indicates 3 kg/
cm2 (0.3 MPa).
28
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Caution
If gauge needle does not move from 0 cmHg
(0 MPa) to 76 cmHg (0.1 MPa) in step (3) above,
take the following measures:
If the leaks stop when the piping connections are
tightened further, continue working from step (3).
If the leaks do not stop when the connections are
retightened, repair the location of the leak.
CS-A181KE
(Indoor unit)
(Liquid side)
(Outdoor unit)
3-way valve
Open
(Gas side)
3-way valve
OPEN
Refrigerant
Reclaiming
Equipment
Open
Lo
Hi
OPEN
Procedure:
(1) Confirm that both the 3-way valves are set to the
opened position.
(2) Connect the charge set to the 3-way valves
service port.
29
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CS-A181KE
5 Evacuation
(No refrigerant in the refrigeration cycle)
(Liquid side)
(Indoor unit)
(Outdoor unit)
3-way valve
Open
(Gas side)
3-way valve
OPEN
Open
Vacuum pump
Lo
Hi
OPEN
Procedure:
(1) Connect the vacuum pump to the charge sets
centre hose.
(2) Turn on the vaccuum pump to evacuate the unit.
(3) Close the valves (Low side and High side) on the
charge set, turn off the vacuum pump, and confirm
that the gauge needle does not move (approximately 5 minutes after the vacuum pump is turned
off).
(4) Disconnect the charge hose from the vacuum
pump.
30
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CS-A181KE
6 Gas charging
(After Evacuation)
(Indoor unit)
(Liquid side)
(Outdoor unit)
3-way valve
Open
(Gas side)
3-way valve
Check valve
CLOSE
Open
Lo
Hi
Charging
cylinder
OPEN
Procedure:
(5) Mount the valve stem nuts and the service port
caps onto the 3-way valves.
(3) Open the High side on the charge set and charge
the refrigerant to the unit.
Be sure to open only the High side valve on the charge set
to charge the system from the liquid-side (high-presure)
pipe. (If the system cannot be charged with the specified
amount of refrigerant, operate the compressor until the
specified amount can be charged, and then close the valve
at the bottom of the charge cylinder.)
31
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CS-A181KE
Servicing Information
(A) Disassembly of the parts (Indoor Unit)
Electronic
Controller
Signal Receiver
Indicator
Fig. 1
Sensors
Earth Wire
CN-MTR
(GRN)
CN-STM
(GRN)
Fig. 2
Taps
Screws
32
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Fig. 3
CS-A181KE
Servicing Information
3. Remove the Discharge Grille.
Remove the Discharge Grille and then pull the Discharge Grille in a down and forward direction.
Fig. 4
Fan Motor
Cross Flow
Fan
Fig. 5
Fan Motor
Screw
Fig. 6
Pull off the Bearing at the left of the Cross Flow Fan
and remove the Indoor Fan motor.
Bearing
Fig. 7
33
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CS-A181KE
Servicing Information
Screws
Evaporator
Fig. 8
Evaporator
Fig. 9
Electronic
Controller
Fig. 10
34
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CS-A181KE
Servicing Information
Reset terminal
SW1
Electronic
Controller
SW1
Remote Control
Switch
By adding a jumper wire to the remote control side and a carbon resistor (1/4 W, 10 k ) to the indoor printed
circuit board, it is possible to select from 4 types of transmission codes including the condition at time of
delivery condition (1).
Remote control
Switch SW B A
JB
Switch SW1
RX
At product delivery
Jumper wire
10k
Jumper wire
10k
35
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CS-A181KE
Troubleshooting Guide
Refrigeration cycle system
Normal Pressure and Outlet Air Temperature (Standard)
Gas pressure
MPa
(kg/cm2G)
Outlet air
temperature
(C)
Cooling mode
0.4 ~ 0.6 (4 ~ 6)
12 ~ 16
Heating Mode
36 ~ 45
Normal
More than 8C
(15 minutes after an
operation is started.)
at the cooling mode
More than 14C
(15 minutes after an
operation is started.)
at the heating mode
Value of electric
current during operation
Dusty condenser
preventing heat radiation
Excessive amount
of refrigerant
Gas side
pressure
Cooling Mode
High
Inefficient compressor
Low
Insufficient refrigerant
Low
Clogged strainer or
capillary tube
Low
Inefficient compressor
Heating Mode
Low
Insufficient refrigerant
Low
Clogged strainer or
capillary tube
36
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CS-A181KE
Troubleshooting Guide
1. Relationship between the condition of the air conditioner and pressure and
electric current
Cooling Mode
Heating Mode
Low Pressure
High Pressure
Electric
current during
operation
Low Pressure
High Pressure
Electric
current during
operation
Insufficient refrigerant
(gas leakage)
Inefficient
compression
Carry out the measurements of pressure, electric current, and temperature fifteen minutes after an operation is
started.
Insufficient compressing of a
compressor
Symptom
Electric current during operation becomes approximately 20% lower than the
normal value.
The discharge tube of the compressor becomes abnormally hot (normally 70 to 90C).
Electric current reaches a high level abnormally, and the value exceeds the
limit of an ammeter. In some cases, a breaker turns off.
The temperature difference between from the discharge tube to the 4-way valve
and from suction tube to the 4-way valve becomes almost zero.
Locked compressor
37
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CS-A181KE
Technical Data
L Thermostat characteristics
CS-A181K / CS-A241K
Soft Dry
Cooling
(C)
34
(C)
34
32
32
30
30
/
COMP. ON
Diff. 1.5C
22
24
18
18
20
22
24
26
16
18
20
(C)
34
32
/
COMP. ON
30
diff. 2.0C
28
24
22
20
18
16
16
18
20
22
24
26
28
30 (C)
38
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Diff. 1.0C
22
24
26
28
Heating
26
16
30 (C)
28
/
/
22
20
16 18
26
20
16
24
Cooling ON
28
Intake Air Temperature
26
28
30 (C)
CS-A181KE
Technical Data
L Operation characteristics
CS-A181K / CU-A181K
Cooling Characteristic
34
36
38
40
42
44
12.0
11.0
10.0
9.0
LP
10
1.3
I
-4
-2
6.2
6.1
6.0
5.9
5.8
LP
12.0
11.5
11.0
10.5
1.84
1.82
1.80
1.78
1.76
1.74
1.72
10
15
20
25
39
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43.0
42.5
42.0
41.5
Q:
1.6
1.5
1.4
LP:
Current (A)
I:
1.7
I:
Current (A)
1.8
Q:
LP
220V
240V
O: Outlet
Air Temperature (C)
44
42
40
38
36
-6
25
13
12
11
10
9
20
Heating Characteristic
6.0
5.5
5.0
4.5
4.0
15
0.44
0.43
0.42
0.41
O: Outlet
5.2
5.0
4.8
4.6
4.4
13.0
O: Outlet
Air Temperature (C)
32
LP:
Gas Side Piping Pressure (MPa)
30
13.5
LP:
Gas Side Piping Pressure (MPa)
Q:
I
I:
Current (A)
Current (A)
I:
LP
13
12
11
10
9
0.46
0.45
0.44
0.43
0.42
O: Outlet
Air Temperature (C)
5.0
4.8
4.6
LP:
Gas Side Piping Pressure (MPa)
Q:
5.6
5.4
5.2
14.0
14.0
13.5
13.0
12.5
12.0
220V
240V
220V
240V
CS-A181KE
Technical Data
L Operation characteristics
CS-A241K / CU-A241K
Cooling Characteristic
220V
240V
5.5
5.0
0.42
0.41
0.40
0.39
0.38
30
32
34
36
38
40
42
44
15.0
14.5
14.0
13.5
13.0
12.5
10
15
20
25
0.42
0.41
0.40
0.39
0.38
LP
Heating Characteristic
Current (A)
16
15
14
13
12
11
1.4
-6
-4
-2
2.05
2.00
1.95
1.90
1.85
LP
15.0
14.5
14.0
13.5
13.0
12.5
10
15
20
25
40
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7.7
7.6
7.5
7.4
7.3
7.2
Q:
1.8
1.6
I:
Current (A)
2.2
2.0
O: Outlet
Q
LP
I:
O
8.0
7.5
7.0
6.5
6.0
5.5
5.0
46
45
44
43
42
LP:
Gas Side Piping Pressure (MPa)
Q:
46
44
42
40
38
36
220V
240V
O: Outlet
Air Temperature (C)
16
15
14
13
12
11
LP:
Gas Side Piping Pressure (MPa)
I:
Current (A)
LP
6.5
6.0
5.5
5.0
4.5
LP:
Gas Side Piping Pressure (MPa)
13.0
12.5
12.0
11.5
11.0
Q:
Cooling Capacity (kW)
7.0
6.5
6.0
LP:
Gas Side Piping Pressure (MPa)
Q:
Cooling Capacity (kW)
I:
Current (A)
O: Outlet
Air Temperature (C)
13.0
12.5
12.0
11.5
11.0
O: Outlet
Air Temperature (C)
CS-A181KE
Exploded View
CS-A181KE / CS-A241KE
4
1
2
3
2
!
/
#
7
6
"
+
:
3
9
-~
&
)
_
<
>
?
0
|
@
\
V0
V
0
V
]
7
^
;
41
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CS-A181KE
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
TRANSFORMER COMPLETE
ELECTRONIC CONTROLLER
RECEIVER COMPLETE
RECEIVER COMPLETE HOLDER
22
23
24
25
26
SENSOR COMPLETE
CONTROL BOARD TOP COVER
CONTROL BOARD FRONT COVER
REMOTE CONTROL COMPLETE
REMOTE CONTROL UPPER CASE
27
28
29
30
CONTROL PANEL
KNOB
KNOB
CONTACTOR
31
32
33
34
35
ELECTRONIC CONTROLLER
INDICATOR
REMOTE CONTROL LOWER CASE
COVER
FRONT GRILLE COMPLETE
36
37
38
39
40
41
42
43
44
45
46
47
(Note)
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
CS-A181KE
CWD50C369
CWD93956
CWA98274
CWH02C058
CWH4580304
CWH64K007
CWB30C222
CWH6002140
CWT25007 (1/2")
CWE20C574
CWA98267
CWH4612103
CWE24443
CWH10943
CWA28C584
CWA20C779
CWA04088
CWA40C246
CWA741178
CWA741287
CWD93957
CWA50C616
CWH13473
1
1
1
1
CWH13C314
CWA75C556
CWE15C241
CWE311064
CWE17196A
1
1
1
1
1
CWE17197A
CWA65036C
CWA74224
CWE39199
CWE15128A
1
1
1
1
CWB80040A
CWE11C971
CWE22C329
CWD00232
CWD00231
XTT4+16C
CWH52258
CWH85178
CWF561629
CWF61692
CWH36152
CWH82C194
1
3
3
1
1
1
1
1
1
2
CWD00C111
CWD00220
All parts are supplied from MACC, Malaysia (Vendor Code: 086).
t marked parts are recommended to be kept in stock.
42
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CS-A241KE
REMARKS
CWA98273
CWB30C210
CWT25004 (5/8")
CWA28C585
CWA20C780
CWA741182
t
t
t
t
t
t
t
t
t
CS-A181KE
Exploded View
CU-A181KE / CU-A241KE
}
_
|
^
]
6
2 "
5
V
(
<
>
2
:
6
7
"
&
$
43
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CS-A181KE
44
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QTY
CU-A181KE
CU-A241KE
1
1
1
6
1
1
1
4
3
1
1
1
2
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
CWD50K514B
CWH15223
CWD54145
CWH55101
CWD90835
CWD90836
CWA92294
CWH55252
CWH31043
CWH00K050
CWH56060
2JS350D3AA02
CWB81043
CWH50055
CWH4582065
CWB32C344
CWH35113B
CWD90830
CWB01495
CWB01364
CWB00K028
CWB13K011
CWB16K032
CWB11025
CWT01C671
CWA43C685
CWH17015
CWH7080300
CWT01808
CWH10K421
CWA31244
CWA31625
CWH30057
CWA28C382
CWA741314
XCSCW011
XBA2C31TR0
CWA50C618
CWH32089
CWH32074
CWA12262
CWH34012
CWE06K034B
CWE02096B
CWE06075B
CWG30539
CWE04111B
CWG30528
CWE03101B
CWH13336A
CWE16000E
-------
CWA92295
2JS464D3AA02
CWB32C345
CWH35114B
CWB01430
CWB00K029
CWB13K047
CWB16K031
CWT01C672
CWA31621
CWA31649
CWH30071
CWA741315
CWB02018
CWA43C494
REMARKS
CS-A181KE
PART NO.
IC1
INTEGRATED CIRCUIT
A52D011W211
IC2
INTEGRATED CIRCUIT
A52C096
IC3
INTEGRATED CIRCUIT
A52C050 (A52MPC78M05H)
IC4
INTEGRATED CIRCUIT
A52MPA2003C
IC5
INTEGRATED CIRCUIT
A52BR9020
IC6
INTEGRATED CIRCUIT
A52MPC393C
IC7
INTEGRATED CIRCUIT
A52BX8315
PC
PHOTO COUPLER
A52LP620-G4
Q1
TRANSISTOR
Q2
TRANSISTOR
A55D2220QTA
TRANSISTOR
A55UN4211TA
Q4
TRANSISTOR
A55C1740STPQ
Q6
TRANSISTOR
A55C1741ASTR
Q10 ~ Q12
TRANSISTOR
A55UN411FTA
Q16
TRANSISTOR
A52C071
Q17
TRANSISTOR
A52C070
DB1
DIODE BRIDGE
A54D3SBA60F1
DB2
DIODE BRIDGE
A54CS1VB20E (A54S1VB20)
D1
DIODE
A54RB44-08V
D2
DIODE
A54C198
D3
DIODE
A541SS131T
D6
DIODE
A54RA15-01KB
DIODE
A54MA165TA5
D24
DIODE
A54MA723TA
ZD1
ZENER DIODE
A54D8.2EL2TB
ZNR1, ZNR2
ZNR
ERZVEAV511
L1
V - COIL
A43101T
L2 ~ L6
V - COIL
A43036
LF1
NOISE FILTER
A49219
LF2
NOISE FILTER
A49220
T1
TRANSFORMER
A40287
T2
TRANSFORMER
A40263
RY - HOT
A00161
RY - PWR
A00106
SW1
SLIDE SWITCH
A04042
SW2, SW3
PUSH SWITCH
A01059
FUSE
XBA2C31TR0
X1
RESONATOR
A45ST8.0MTWT
BZ
A48039
VARIABLE RESISTOR
A44EVMEASB52
FUSE COMPLETE
A16C204
FUSE
VR1
FUSE
(Note)
All parts are supplied from MACC, Malaysia (Vendor Code: 086).
45
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CS-A181KE
PART NO.
IC1
INTEGRATED CIRCUIT
A52C78414Y
IC2
INTEGRATED CIRCUIT
IC3
INTEGRATED CIRCUIT
A52C040 (A52AN78N05)
IC4
INTEGRATED CIRCUIT
A52MPA2003C
Q1
TRANSISTOR
A55C1740STPQ
Q2
D1 ~ D6
TRANSISTOR
DIODE
A55DTC113ZST
DB1, DB2
DIODE BRIDGE
A54CS1VB20E (A54S1VB20)
ZD1
ZENAR DIODE
A54D7.5EL1TB
ZNR
ERZVEAV511
TRANSFORMER
A40378
CR1
SURGE ABSORBER
A59014
CR2
SURGE ABSORBER
RY-HOT
RELAY
A00160
RY-DEICE
RELAY
A00160
RY-OFF
RELAY
A00160
RY-H/L
RELAY
A00160
RY-V
RELAY
FUSE
FUSE
XBA2C31TR0
RESONATOR
A45ST4.0MGWT
ZNR2 ~ ZNR4
T1, T2
X1
(Note)
A54MA165TA5
All parts are supplied from MACC, Malaysia (Vendor Code: 086).
46
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CS-A181K/A241K
CS-A181K/A241K
CS-A181K/A241K
CS-A181K/A241K
CN-FUSE2
HOT
(RED)
J2
JUMPER
NONE
AC
(WHT)
R10
47k
ZNR2
RX
64 AVREF
AUTO RESTART
P22
P23
58
57
Fig.2
56
0
2
C25
50V
10
R22
15k
EIVER + INDICATOR
PC2800GR
IC
PD
PH302C
IN+
Vcc1
IN-
OUT
CO
Vcc2
6.3V
47
GND
F0
137k
HIELD CASE)
X1 8MHz
(30pF X 2)
(ORANGE)
2.5
R25
10k
C29
0.01
50
49
P25
DEICE DETECTION
PIPE TEMP.
INTAKE AIR TEMP.
46
R21
5.1k
45
2.7
44
43
+
42
41
R31
2k
40
39
R36
2k
FAN
SPEED
CONTROL
SIGNAL
OUT
X1
IN
X2
VDO
38
RA2
10k X 4
P01
REMOTE- CONTROL
COMMAND INPUT
RESET
P65
36
0
R32
330
35
34
5
33
P60
0 (5)
R39
D19
A54MA165TA5
R40
Lo
12
P33
Me
13
P34
Hi
14
P35
D20
A54MA165TA5
R41
D21
A54MA165TA5
R42
20
21
22
23
24
D22
10
P50
P51
FAN MOTOR
CONTROL
TIMER SHORTEN
P52
25
26
27
28
TEST RUN
P53 29
AUTO OPERATION
P54 30
14
A54MA165TA5
2SC1741AS
R47
91
1W
R44
C22
16V
100
VR1
500
R19
2.49k
C19
1000P
CS-A181K
15.40k
12.00k
7.32k
5.36k
3.83k
3.16k
2.49k
2.10k
CS-A241K
15.40k
12.00k
10.20k
8.25k
6.49k
5.36k
4.42k
4.12k
P55
V SS
GND
31
32
STEPPING MOTOR
(HORIZONTAL VANE)
13
0.5
1.6
R58
510k
3.0
6.0
7
RELAY DRIVE
R27
30
29
28
1k
20
C1
35V
2200
+
D4
12V
12
R11
10k
I
+
C2
16V
100
R60
14.7k
8
D10
R63
10k
D9
R62
10k
D8
R61
10k
D13
R66
10k
27
26
Q15
UN4211
8 1
Q17
10k
A52MP3005
C38
1000P
5V
IC2
A52C78M12AHF
IC3
AN78N05
REGULATOR
REGULATOR
10
R24
10k
C3 11
R23
10k
R22
10k
R21
8.2k
R20
8.2k
R19
8.2k
R18
8.2k
B1
C6
HOT
B0
COMPRESSOR
C7
14
15
25 TIMER OUT
NC 16
IC6
A52MPC393C
FAN SPEED
CONTROL
10k
R57
5.1k
8.8 (8.5)
R59
3.32k
C37
1000P
D12
R65
10k
D11
R64
10k
BLUE
24 D7
D0 17
23 D6
D1 18
22 D5
D2 19
21 D4
D3 20
C8
1000P
R4
20k
C39
1000P
Fig. 3
R3
5.1k
40
Intake Air/
Pipe Temp. Data
C9
35V
33
C10
35V
33
4
3
2
20
30
40
50
60
70
RISES
Hi
OVER 31C
2
Outdoor Pipe Temp.
Data IC1 3 Pin
SOFT DRY
BELOW 29C
Lo BELOW 31C
BELOW 15.5C
Hi
OVER 15.5C
Lo OVER 13.5C
BELOW 13.5C
Hi
10
20
30
40
50
60
Temperature (C)
Lo
Cooling
50
FALLS
OVER 29C
60
Hi
70
Soft Dry
Auto
Heating
10
10
20
30
40
10
11
6/21/00, 9:51 AM
13
14
0
t
t
t
t
t
t
t
CS-A181K
34.2
32.5
27.8
23.5
18.3
14.5
12.0
8.0
CS-A241K
52.8
47.8
41.4
26.3
28.0
21.1
12.0
8.0
t
t
50
Temperature (C)
12
Manual (A241K)
Sleep
0
Manual (A181K)
Auto
-10
Lo
3
t
Sleep
Manual, Auto
30
Sleep
1
40
20
Manual
No.
70
4
SHi
30
Fig. 2
R5
5.1k
Fan Speed
Senser (Thermistor)
Characteristics
RED
TRADE MARK
D7
COOLING
HEATING
20
R6
20k
C3
10V
100
Fig. 4
COMPRESSOR
TERMINAL
D8-D13
A54MA165TA5 X 6
1.6
10
Temperature (C)
C7
1000P
HEATING 4.4V
COMP.ON 4.4V
Temperature (C)
-10
C4 12
C5 13
Fig. 5
Fig. 6
20
YELLOW
C36
1000P
10k
3.3
OUTDOOR TEMP.
30
C2 10
RELAY
DRIVE
B2
+
+
(NH-2)
WHITE
CN-TEST
C1 9
B4
B3
43k
D5
IC6
A52MPC393C
2.2k
100k
R17
R56
750
C0
16k
R15
8.5 (8.2)
3.0
c
10k
10k
Q14
UN4211
4
2
4.7k
1
R14
R16
C35
100V
10
R50
3.3k
1W
3.3
0.5
40
3
c
10k
Q12
UN411F
CHECK PIN
7
0.5
18k
A5
50
10k
R55
750
R13
A4
60
Fig4
C4
R2 +
10V
15k
100
A3
A52MPA2003C
IC4
C6
10V
22
FAN MOTOR
3.3
10k
R54
750
18k
R1 +
5.9k
3.0
10k
4.7k
L6
CWA 43036
GND
D3
DB2
S1VB20
R48
620
Q13
UN4211
0
DEVICE 5V
(Keeps 1Min. ON
After COMP. ON)
R12
U
1
V
2
W
3
14 (15)
1.6
D6
D2
(GREEN)
(XH-3)
CN-MTR
3
14 (15)
+
~
A40378
TRANSFORMER
T2
5
c
5
C34
100V
10
+
e
12
e
12 8
C5
10V
22
Fig.5
10k
10k
TIMER SHORTEN
2
3
4
0
Fig.5
FAN OFF 5V
D1
DB1
S1VB20
14 (15)
b
3
A40378
TRANSFORMER
T1
5
RESET
POWER
32 B6
FAN HI 5V
COMPRESSOR
R2
560k
1/2W
DEICE 5V
RY-V ON 5V
11
10
RY-HOT
RED
C6
450V
270
Q9
UN4211
C4
12
A241K ONLY
LF2
b
0
5
RY-V
C3
+
L1
CWA 43101
Vcc/Vref
31 B5
C13
0.01
250VAC
X2
R5
100
C12
10V
100
13
12
RY-OFF
25
(28)
R53
2.4k
1W
IC4
PA2003C
15
R4
24
2W
34
A1
A2
RESET
35 TEST
a
12
RY-H/L
D3
1SS131
10k
3.3
Q11
UN411F
A52MP3009
36
A0
14
RY-DEICE
ZNR2
V10D511
CAPACITOR
AIR TEMP
PIPE TEMP
37 E0
ZD1
7.5EL1
FUSE 1
(3.15A)
AC
WHITE
Vss
GND
4.0MHz OSC
33 B7
HOT 2
BLACK
27
(28)
R52
2.4k
1W
10k
AC
0.01
19
Q16
T2
1
C11
0.01
e
10k
5
OSC IN
DB1
250VAC
0.01
ECQ-UV
D.C
A.C
CONVERTER
18
200
R26
C11
50V
1
OSC OUT
38 E1
10k
Q1
2SC4300M
AMP
10k
1k
RY-HOT
R1
C7
8200
b
4.7
RY-OFF
CRI
A59014
10k
e
D2
M653
R11
12k
2W
D1
A54RB44-08V
6
4
R51
2.4k
1W
10k
Q8
UN4211
Q10
UN411F
R3
12k
2W
AC
40
4.7k
14
L2
CWA43036
R46
1k
3.3
AC
15
JE
RY-H/L
ZNR4
V10D511
40
39
R25
JE
ECQF
R8
0.47
2W
DISPLAY
C5
250VAC
0.1
ECQ-UV
T1
C8
630V
3300P
8 1
c
b
3.3
R34
330
16
R7
C18
50V
4.7
FM 2
ORANGE
R9
1k
4 WAY VALVE
REVERSING COIL
C9
100V
470
R6 +
10k
1/2W
C10
0.18
11
+
3.3
R33
330
1
2
3
4
5
C42
100V
470
Q2
2SD2220
(29) 28
3.3
SW2
(AUTO SW)
(GREEN)
(KR-5)
CN-STM
R9
1.5k
D24
MA723
Fig.6
CAPACITOR
LF1
R14
5.1k
L3
CWA43036
L4
CWA43036
R15
24.9k
FM 1
BROWN
FM
C12
0.01
ECQV
Q3
UN4211
(28)
27
Q7
UN4211
C33
470
35V
1.6
3.3
C17
0.1
1.6
1.6
Q2
UN4219
RY-V
ZNR3
V10D511
C1
AIR TEMP.SENSOR
(15K.3950)
MICRO COMPUTER
2.5
2.5
30Px2
R8
100k c 5
R7
10k
5
10k
(28) 29
R16
100k
R17
1.74k
CR2
A59014
JE
ZNR1
PC
TL520
R71
1k
C13 +
10
10k
34.0k
R18
13.0k
BZ
+
C31 + C14
35V
35V
2200 2200
+
G
ECQV
RY-PWR
D6
ERA15-01
12V
4
C20
16V
100
O
C15
25V
100
R13 +
10k
C23
0.022
2.74k
R69
10k
8.06k
1000P
C27
25V
100
REGULATOR
MODEL
R37
R38
R39
R40
R41
R42
R43
R44
P47
10k
13
C21 +
1000P
PA2003C
D23
Q6
RY POWER
DRIVE
R45
2.2k
5V
IC3
AN78N05
0.5
(0.6)
51.1k
8
R43
A54MA165TA5
IC4
11
51.1k
R38
0 (5)
5.23k
20k
C16
16V
100
+
3k
12
102k
R37
5 (0)
RY-HOT
A54MA165TA5
18
7
6
VOLTAGE
CORRECTION
35.7k
22
11
A54MA165TA5
D18
AMP.
10
A54MA165TA5
D17
P46
P57
P56
15.8k
OSC
8.87k
PULSE
SIGNAL
GENERATOR
39.2k
4.3k
21.5k
(1.9)
1.8
IC4
PA2003C
D16
P45
37 P62
P61
P44
P64
P63
V CC
P43
FAN
MOTOR
DRIVE
SIGNAL
RESET
STEPPING
MOTOR
DRIVE
SIGNAL
R/B
CS
P42
FAN MOTOR
CURRENT DETECTION
RS
SK
DO
P41 19
P67
DI
C32
0.01
V SS 17
POWER CLOCK
INPUT
P66
P40
RELAY DRIVE
SIGNAL
P02
P00
P26
GND
3
2
START
8
P27
MID.START
9
P30
SLo
10
P31
Lo11
P32
15
P36
SHi
16
P37
BUZZER
8MHz
OSC
POWER
47
R26
5.1k
C40
50V
1
48
2.5
RESET SIGNAL
GENERATION
R27
1k
P24
REMOTE- CONTROL
NO. DETECTION
51 IC(VPP)
R24
150k
R28
240
NH-2
2
1
CN-TEST
(ORANGE)
53 P04
52 XT2
Q4
2SC1740S
10K
CN-DISP
(KR-6)
(WHT)
(RED)
P11
2.5
b
c
10K
+ C30
16V
100
P12
C28
50V
10
R29
100K
c
Q5
UN4211
b
R30
4.7k
ZD1
A54D8.2EL2TB
(PH-6)
CN-DISP
8
330
0.01
+
+
R35
2k
.01
P13
54 AV SS
C41
16V
100
SW3
(PUMP DOWN SW)
P14
55 P10
(XH-4)
YELLOW
CN-TH
IC1
A52C78414Y (TMS73C45)
R10
150k
RESET SIGNAL
GENERATOR
JE
A241K ONLY
V
BLUE
Resistance (k )
59
Fig.2
C26
50V
10
R23
20k
J2
P21
61 P16
60 P15
1.4
DEICE
BELOW 1.3V
Fig.1
INTAKE
AIR TEMPERATURE
SENSOR (15k,3950)
P20
63 AVDD
62 P17
2 WAY VALVE
REVERSING COIL
Q1
1740S
RY-DEICE
DEICE
GRAY
RY-PWR
FUSE
3.15A
R12
10k
19
Voltage (V)
12
O.L.P. (TEMP.)
12
RY-HOT
CWA00161
DB2
S1VB20
REGULATOR
5
WHITE
IC2
A52MPC78M12H
R20
10k
YELLOW
REMOTE CONTROL
NO.
RA1
24k X 3
(YELLOW)
(XH-4)
CN-TH1
PIPE
TEMPERATURE
SENSOR (20k,3950)
IC7
A52BX8315
IC5
A52BR9020
R67
10K
R49
SW1
A
RX
IC1
A52D011CW
MICRO COMPUTER
SIDE A : OFF
SIDE B : ON
R68
26.1k
C24
16V
100
L5
CWA
43036
CS-A241K
11.3k
32.4k
R72
10k
47k
CS-A181K
20.0k
33.2k
R49
R7
R72
10k
10k
SW1
OFF
ON
OFF
ON
X1 4MHz
HOT 1
RED
R70
47k
REMOCON NO.
0
1
2
3
Fig. 1
Senser (Thermistor)
Characteristics
70
COMP
(VIOLET)
T (BLK)
T (BLK)
DEICE
(BLU)
Resistance (k )
Voltage (V)
(VH-2)
CN-T
1 2 3
ELECTRONIC CIRCUIT
TEMPERATURE
FUSE 113C
AC
14
(XH-3) BLUE
CN-FUSE 1
1
2
3
4
1
2
3
4
TRANSFORMER
CWA40C246
TEMPERATURE
FUSE
102C
POWER
SUPPLY
SWITCH
ELECTRONIC CIRCUIT
BLUE
15
16
Hi
17
Me
Lo
Lo
18
SLo
19
0
0
STOP
50
CS-A181K/A241K
CS-A181K/A241K
TIMER TABLE
Mode Jugdement
20 sec.
Soft Dry
C3
100p
(SL)
0 sec.
6 min.
36 sec.
On
10 min.
40 sec
60 sec.
4 sec.
Cooling
70 sec.
Deodorizing Control
Soft Dry
Comp. ON
2 sec.
Comp. OFF
18 sec.
Comp. OFF
40 sec.
4 sec.
Comp. ON
1 sec.
30 sec.
3 sec.
4-Way valve
5 min.
30 sec.
R1
30K
R6
300
Comp. ON
7 sec.
20 sec.
180 sec.
36 sec.
C2
100p
(SL)
C9
0.01
C8
0.01
R9
100K
R8
100K
R7
100K
X1
440kHz
Off
360 sec.
R03 x 2
RUBBER CONNECTOR
0 sec.
R10
220K
C5
18p
(NPO)
C6
1
RESET
C4
33p
(NPO)
16
X2
32.768KHz
17 X0
15
14
13
12
11
10
18 X1
REMOTE
CONTROLLER DOOR
ON/OFF
SW1
(DOOR OPEN:OFF)
REMOTE CONTROLLER
A
B
SW2
Comp. OFF
0 sec.
J-B
SEG 7 64
SEG 8 63
19 VSS
SEG 9 62
20 RST
SEG 10 61
21 IRQ/30
SEG 11 60
22 SYNC/31
SEG 12 59
23 SBD/32
SEG 13 58
24 SBT/33
IC1
MN158453ABC
25 00
MICROPROCESSOR
42 sec.
4 min.
SEG 6
0 sec.
7 min.
Anti-Freezing Control
SEG 14 57
SEG 15 56
26 01
SEG 16 55
27 02
SEG 17 54
28 03
SEG 18 53
29 10
SEG 19 52
30 11
SEG 20 51
31 12
42
43
44
45
46
SEG 24
41
SEG 26
40
SEG 25
39
SEG 27
38
SEG 29
SEG 30
37
SEG 31
36
RMO
BZ/42
35
SEG 32
22
21
34
23
20
33
SEG 28
SEG 21 50
32 13
SEG 22 49
RUBBER CONNECTOR
60 sec.
SEG 5
0 sec.
Forced Operation
SEG 4
50C
2 min. 58 sec.
SEG 3
40C
1 sec.
SEG 2
30C
1 min.
10 sec.
1 min.
SEG 1
20C
1 hr.
10 min.
SEG 0
Heating
48 sec.
Real Timer
COM 2
15C
8 hrs.
SEG 23
47 48
C
AUTOMATIC
AIRFLOW
DIRECTION
(CANCEL)
OPERATION
START/STOP
TEMP(TIME-)
AIRFLOW
DIRECTION
MANUAL
(SET)
TIMER
OPERATION
MODE
SELECT
(OFF TIMER)
TEMP+
(TIME+)
INDOOR
FAN SPEED
SELECT
(ON TIMER)
R3
51
R2
3.3K
SLEEP
MODE
OPERATION
Q1
2SD602
LED DRIVE
PRINT PATTERN
OUTDOOR UNIT PRINTED CIRCUIT BOARD
LED1
SE1003
R5
1/8 W
2.2
R4
22K
Q2
2SD602
LED SWITCHING
J-B
REMARKS
AT DELIVERY
S-A181KE (ECD)1
CS-A181K/A241K
PRINT PATTERN
INDOOR UNIT PRINTED CIRCUIT BOARD
REMOTE CONTROL
Remarks
VDD
17C
6 sec.
COM 1
16C
test point
( When
Short-circuited )
1 hr.
COM 0
27C
Time
OSC 1
Name
Sleep Mode Waiting
VICD 1
Test mode
OSC 2
* Voltage measurement
Voltage has been measured with a digital
tester when the indoor fan is set at high fan
speed under the following conditions without
setting the timer.
Use them for servicing.
Voltage indication is in Red at all operations.
VICD 2
VICD 3
CS-A181K/A241K
10
11
6/21/00, 9:51 AM
12
13
14
15
16
17
18
19
MACC
Printed in Malaysia
P990102500YW