Professional Documents
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Battery Charger DCDB
Battery Charger DCDB
doc
DRAWINGS
FOR
APPROVAL
RATING
NAME OF PROJECT
CUSTOMER
NCC LTD
JOB NO.
2264-08
S.O.NO
: PCOOS/000008/08-09
MANUFACTURER :
APL-2264-08
26.05.09
D:\Hema\2008-2009\conv\pcoos-000008-08-09\Write up-coo-08.doc
TABLE OF CONTENTS
==================================================================
Sl.No.
CONTENTS
------------------------------------------------------------------------------------------------------------------01.
GENERAL DESCRIPTION
02.
03.
04.
05.
06.
BILL OF MATERIALS
07.
SCHEMATIC DRAWINGS
08.
DIMENSIONAL DRAWINGS
=================================================================
APL-2264-08
26.05.09
D:\Hema\2008-2009\conv\pcoos-000008-08-09\Write up-coo-08.doc
GENERAL DESCRIPTION
The system basically consists of Two Float Cum Boost Chargers. Each Float cum Boost charger is
capable to supply the load and Battery Charging requirements. In normal mode of operation, the
battery assembly is float charged by both the chargers while feeding the DC load thus operating in
parallel and sharing the total load. When FCBC - 1 fails, the other charger FCBC - 2 comes into
operation and supplies the load and battery bank.
Both Chargers basically consists of input transformer, Rectifier Bridge, Filter circuit and Charger
Control Board. The Functional Block Diagram of redundant the system is enclosed in this package
for reference. The Input Transformer steps down the AC input voltage to required AC level. The
rectifier is built with SCRs, which are connected in full wave, Full controlled configuration. The
Rectifier Bridge converts the stepped down AC into regulated DC. The Filter Circuit eliminates AC
ripple in the DC output. The charger control board provides the gate pulses to SCRs. Voltage and
current feedback circuits provide error signals to the charger control board to achieve voltage
regulation and current limit.
A charger output voltmeter, a charger output Ammeter, AC input Ammeter and AC input voltmeter
are provided to measure respective parameters continuously in each charger.
Blocking diode is
provided at the output of each charger to prevent reverse flow of current into the charger, which may
damage the filter circuit in the charger when the battery is supplying the load.
A Battery Charge / Discharge Ammeter, Battery Earth Leakage Ammeter and DC Voltmeter with
selector switch are provided to measure respective parameters continuously in Battery Charger
System.
The chargers, FCBC-1 & FCBC-2 are housed in a single cabinet of Folded sheet steel construction.
All Meters, Indicators and important Controls are brought on to the front door.
****
APL-2264-08
26.05.09
D:\Hema\2008-2009\conv\pcoos-000008-08-09\Write up-coo-08.doc
:
:
:
AC INPUT
Voltage
: 380VAC 10%
Frequency
: 50Hz 5%
Phase
: 3 Phase, 4Wire
DC OUTPUT
Float voltage
Boost voltage
Regulation
Ripple
Current
:
:
:
:
:
METERS
INDICATIONS
.
FACIA Display shall be provided for the following
conditions with audio alarm for abnormal conditions on each charger
a. AC mains fail
b. AC I/P MCB Trip(FCBC-1&2)
c. DC O/P MCB Trip(FCBC-1&2)
d. Charger Fail(FCBC-1&2)
e. Charger ON(FCBC-1&2)
f. Battery I/P fuse fail
APL-2264-08
26.05.09
D:\Hema\2008-2009\conv\pcoos-000008-08-09\Write up-coo-08.doc
8. GENERAL
a.
Cabinet
[[
APL-2264-08
26.05.09
D:\Hema\2008-2009\conv\pcoos-000008-08-09\Write up-coo-08.doc
b.
Sheet Thickness
c.
i) Paint
d.
Cooling
e.
Protection class
IP 42 as per IS 2147
f.
Temperature range
of operation
Relative humidity
0C to 50C
0% to 95% non-condensing.
g.
APL-2264-08
26.05.09
D:\Hema\2008-2009\conv\pcoos-000008-08-09\Write up-coo-08.doc
63A-2P-DC-MCB
-1No.
Outgoing feeders
32A-2P-DC-MCB
16A-2P-DC-MCB
-3Nos.
-7Nos.
METERS
8. GENERAL
a.
Cabinet
b.
Sheet Thickness
c.
i) Paint
d.
Cooling
e.
Protection class
IP 42 as per IS 2147
f.
Temperature range
of operation
Relative humidity
0C to 50C
0% to 95% non-condensing.
g.
APL-2264-08
26.05.09
D:\Hema\2008-2009\conv\pcoos-000008-08-09\Write up-coo-08.doc
DEVIATION / JUSTIFICATION
S.No.
CLAUSE
DEVIATION / JUSTIFICATION
S.No
Clause
01
13.6&13.7
As battery charger designed suitable for VRLA battery, these batteries are
delivered to the site with full charge condition. Hence Initial charge at site
is not required. So, We are not provide initial charge mode, equalizing
charge setting timer and over ride selector switch in the offered charger.
02
13.6& 13.7
As Battery charger designed suitable for VRLA battery, Float and Boost
Voltage settings will be designed as per VRLA battery manufacturer
Recommended voltage levels Float=2.25V/cell and Boost=2.3V/Cell.
Offered charger is designed as its out put voltage shall vary with in
the regulation limits, hence pulse limiter zener type is not required.
03
04
13.9
13.11
05
13.12
06
13.14
APL-2264-08
26.05.09
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APL-2264-08
26.05.09
D:\Hema\2008-2009\conv\pcoos-000008-08-09\Write up-coo-08.doc
ANNEXURE - A
APPROVED SUB-VENDOR LIST
1.
Contactors/Overload relays
2.
Thyristors / Diodes
3.
4.
Control Switches
SALZER (L&T)
5.
MCBs
6.
MCCB
C&S / SCHNIDER/siemens
7.
Toggle Switches
R.G.K/RECOM
7.
8.
Fuses (GLASS)
PROTECTRON
9.
Meters
BEEMET / RISHAB
10.
L&T/TEKNIC/R.G.K/JYOTHI ELECTRONICS
11.
PLA/OEN
12.
LED's
SANKEN/KWALITY
13.
PEC/VEPL
14.
Potentiometers
15.
Electrolytic Capacitors
SARADA
16.
Populated PCBs
ARPSL
17.
Shunts
BEEMET/MECO/ RISHAB
18.
Heat Sinks
AFCOSET / BMs
19.
Thermal Switches
UTILITY APPLICATIONS
20.
Heaters
PYRO
21.
Terminal Blocks
ELMAX/ ESSEN
22.
MOVS
ELPRO
23.
Cable Glands
NOVOFLEX/HMI/COMET/JAINSON
24.
Cables
CAPI
25.
Fuse Switches
GEC/C&S/HPC/HAVELLS/CGL
26.
Facia window
APL-2264-08
26.05.09
Sale Order No
Item Code
DFCB125050A
Line No
Configuration No
Customer Name
ENG-SFS-08/REV 0
Doc Ref No :
National Contracting Co. Ltd.,Saudi Arab
Qty
Jobno 08-2264
Qty / System
Rev No
1
AL
42500000069V
Buzzer-12V-20mm-CE-27-01
M064
Metronix
1.000
NOS
C 401/501
40730400200V
capacitor-polyster-2mfd-400V-axial
E013
2F/20%400VDC/KT12
2.000
NOS
C 402/502 (3+3)
40712007700V
Cap-Elec-7700mfd-200V DC-
S047
SARADA
6.000
NOS
CB 401/501
40071310040
MCB-40A-3P-AC-10KA-DCurve
L021
Legrand-D 6049 77
2.000
NOS
CB 401/501(AUX)
40071900009
L021
Legrand-007350
2.000
NOS
CB 402/502
40071299003
MCB-63A-2P-10KA-DC-AUX 1NO+1NC
S049
Sch-MGN22332+26924
2.000
NOS
CON 1
47930245032
Contactor-32A-3P-110VDC coil-2NO+2NC
A009
PAK-20US-110VDC
1.000
NOS
L001
MN0 22E-SS94662D000
2.000
NOS
CON 401-402
47920238010
Description
UOM
CON 401/402(AUX)
47960022001V
L001
L&T-SS94085
2.000
NOS
10
D 1/3
46081101150
Dropper Diode-forward-150A-100V-stud
H004
HIRECT-S1HNS150
2.000
NOS
11
D 2/4
46081201150
Dropper Diode-reverse-150A-100V-stud
H004
HIRECT-S1HRS150
2.000
NOS
12
D 401/501
46011106100
Diode-Forward-100A-600V-stud
H004
Hirect-S6BN100
2.000
NOS
13
D5
40462108002V
Diode-GP-3A-1000V-DO-27-1N5408
M035
M035
1.000
NOS
14
DCDB
DCDB1250000
A010
ARPSL
1.000
NOS
15
DL 401
42500000231V
DOORLAMP-15W-230V AC
P007
Philips
1.000
NOS
16
DL 401 (Holder)
42500000236V
BULB HOLDER
A008
Anchor
1.000
NOS
17
FD 1
42500000757
S099
Sun Indus-SMA16WUS
1.000
NOS
18
FU 1-2
47503014063
B017
Bussmann-63K07
2.000
NOS
19
FU
3/403-406/408-410/
503-506
47504320100V
Glass Fuse-fast-1A-250VAC-32MM
P011
PROTECTRON
12.000
NOS
20
FU
401-402/501-502
47501122100
Semiconductor fuse-fast-100A-240V/250VAC
B017
Buss-100LET-T type
4.000
NOS
21
FU 407
47504094010
B017
BUSSMAN-NSD10
1.000
NOS
BOM Status
Report Run Date & Time
Prepare
26/05/2009 16:05:40
HEMALATHA.K
Prepared By
Checked By
Approved By
Proprietary Material of M/s AMARA RAJA POWER SYSTEMS (P) LTD., Tirupati. All rights reserved. No copying permitted. Unauthorised use prohibited,
Page No
0.00
NOS
UOM
Sub Remarks
yes
Of
Sale Order No
Item Code
DFCB125050A
Line No
Configuration No
Customer Name
ENG-SFS-08/REV 0
Doc Ref No :
National Contracting Co. Ltd.,Saudi Arab
Qty
Jobno 08-2264
Qty / System
Rev No
1
22
FUB 1/2
47512000013V
B017
Bussman-KA63
2.000
NOS
23
FUB
3/403-406/503-506/
408-410
47512000025V
Fuse holder-glass-10A-32mm
E014
ELCOM-MF-20
6.000
NOS
24
FUB 407
47512000016V
Fuse base-32A-415/500V AC
B017
Bussmann-FA32
1.000
NOS
GEC-SP63EIT-BS
1.000
NOS
Description
UOM
25
FUSE SWITCH
BOX(FUSW 1)
40022301063
G001
26
FUSW FUSES(63A
FUSES)
47503134063
G001
GEC-EIT63
2.000
NOS
27
FUT (PC 8)
47599990000V
G001
GEC-TI300
2.000
NOS
28
H 401
42500000011V
P013
PYRO
1.000
NOS
29
HS [D 1-4/401/501]
44802000250
Heat sink-130HD-250mm
A003
AFCOCET
4.000
NOS
30
HS[ SCR
401-406/501-506]
44801000200
Heat sink-PI-20-200mm
A003
AFCOCET
6.000
NOS
31
L 401/501
43200003611
Charger D.C.Choke-3.25mH
A010
ARP-AT-3611
2.000
NOS
32
LA 401
47711105221
Indicator assembly-240VAC-22.5mm-red
T001
TECKNIC-2LHBR230
1.000
NOS
33
LA 402
47711105222
Indicator assembly-240VAC-22.5mm-yellow
T001
TECKNIC
1.000
NOS
34
LA 403
47711105224
Indicator assembly-240VAC-22.5mm-blue
T001
TECKNIC
1.000
NOS
35
M1
47610932015
DC voltmeter-0-150V-1.5%-240D-72x72
R007
Rsihab-PL72
1.000
NOS
36
M2
47611432007
Rishab-PL72
1.000
NOS
37
M 401/501/3
47610532007
DC ammeter-75-0-75A/75mV-1.5%-240D-72x72 R007
R007
DC amm-0-75A/75mV-1.5%-240D-72x72
Rishabh-PL72
3.000
NOS
38
M 402
47610832050
AC voltmeter-0-500V-1.5%-240D-72X72mm
R007
Rishab-VL72
1.000
NOS
39
M 403
47610232005
AC ammeter-0-50A/5A-1.5%-240D-72x72
R007
RISHAB-VL72
1.000
NOS
MOV-60V-14mm
E006
ELPRO-RDN 60/14
12.000
NOS
40
MOV
401-406/501-506
BOM Status
40413061400V
Prepare
26/05/2009 16:05:40
HEMALATHA.K
Prepared By
Checked By
Approved By
Proprietary Material of M/s AMARA RAJA POWER SYSTEMS (P) LTD., Tirupati. All rights reserved. No copying permitted. Unauthorised use prohibited,
Page No
0.00
NOS
UOM
Sub Remarks
yes
Of
Sale Order No
Item Code
DFCB125050A
Line No
Configuration No
Customer Name
ENG-SFS-08/REV 0
Doc Ref No :
National Contracting Co. Ltd.,Saudi Arab
Qty
Jobno 08-2264
Qty / System
Rev No
1
41
PB 1/2/3
47310000104V
PB-microswitch-1C/O-black
R001
R.G.KESWANI-MR3/FPBB
3.000
NOS
42
PB 401
47311000200V
A008
Anchor
1.000
NOS
43
PC 1
ARE02018202
PCB-MST-ACDB-48VDC
A041
AREPL-P02018202
1.000
NOS
44
PC 10
ARE02002000
PCB-PLA-RELAY-12VDC-3C/O CONT.
A041
AREPL-P02002000
1.000
NOS
45
PC 12
ARE02018206
PCB-MST-DDB-110V DC
A041
AREPL-P02018206
1.000
NOS
46
PC 2/406
ARE02002023
PCB-RELAY BD-130VDC-3C/O
A041
AREPL-P02002023
2.000
NOS
47
PC 3
ARE02008404
PCB-CUR LIMIT-INT.FACE-130VDC
A041
AREPL-P02008404
1.000
NOS
Description
UOM
48
PC 4-7/13
ARE02008201
PCB-VOLT DETECT-130VDC-TB-OEN
A041
AREPL-P02008201
5.000
NOS
49
PC 401/501
ARE02009000
PCB-CHGR-6P-MOTHER BD
A041
AREPL-P02009000
2.000
NOS
50
PC 401A/501A
ARE02009011
A041
AREPL-P02009011
2.000
NOS
51
PC 401B/501B
ARE02009024
PCB-REG CTRL-110VDC- 6P
A041
AREPL-P02009024
2.000
NOS
52
PC 401C-D/501C-D
ARE02009031
A041
AREPL-P02009031
4.000
NOS
53
PC 402/502
ARE02001102
PCB-FILTER-2MFD-400V-TB
A041
AREPL-P02001102
2.000
NOS
54
PC 8
ARE02008302
PCB-FUSE TRIP-DPDS
A041
AREPL-P02008302
1.000
NOS
55
PC
9/11/403-405/407/5
03-506
ARE02002012
A041
AREPL-P02002012
10.000
NOS
56
R 1/2
40486470252V
Resistor-variable-2.5K-25W-Wire wound
D023
Diagram
2.000
NOS
57
R 3-5
40483321002V
Resistor-1K-2W-5%-Wire wound
D023
DIAGRAM
3.000
NOS
58
R 401/402/501/502
40486341203V
POT-panel mount-20K-3W-1T
P009
POTEL
4.000
NOS
59
R
403(1)/404(2)/503(1
)/504(2)
40483371003V
Resistor-10K-10W-5%-wire wound
D023
Diagram
6.000
NOS
60
SC 401
42500000245V
SOCKET-3PIN-5A
A008
Anchor
1.000
NOS
R006
RIR-IRKT-91/06
6.000
NOS
61
SCR
BOM Status
46040206090
Prepare
26/05/2009 16:05:40
HEMALATHA.K
Prepared By
Checked By
Approved By
Proprietary Material of M/s AMARA RAJA POWER SYSTEMS (P) LTD., Tirupati. All rights reserved. No copying permitted. Unauthorised use prohibited,
Page No
0.00
NOS
UOM
Sub Remarks
Of
PCOOS/000008/08-09
DFCB125050A
Line No
Configuration No
Customer Name
ENG-SFS-08/REV 0
Doc Ref No :
National Contracting Co. Ltd.,Saudi Arab
Qty
Jobno 08-2264
Qty / System
Rev No
1
62
SH 1/401/501/2
47602110075
Shunt-75A/75mV- 0.5%
B011
Beemet
4.000
NOS
63
SW 1
40070214201
Rotary switch-6A-1P-4W-ACDC
S003
Sal-SG91C-B13-61050
1.000
NOS
64
SW 401
40070253201
Rotary switch-6A-5P-3W-ACDC
S003
61124 SAB13TDYR
1.000
NOS
65
SW 402-404
40072110110V
Toggle switch-pm-SPST-ON/OFF-10A
R001
R.G.KESWANI
3.000
NOS
Description
UOM
66
SW 405
40070740002
S003
Sal-72375S10B13TDYR
1.000
NOS
67
T 401/501
43200004674
A010
ARP-AT-4674
2.000
NOS
68
T 402-404
47622100050
Current Transformer-50/5A
K006
Kappa-Ring type
3.000
NOS
69
TB
1/2/401/4/5(FUSW
BOX)
41004001110V
Terminal block-power-110A-single
E015
ELMEX-CBT110
12.000
NOS
70
TB 3/INT
41004001010V
Terminal block-power-10A-single
E015
ELMEX-CST2.5
42.000
NOS
71
TM 401
42500002848
L&T-EM1000-BF42B2
1.000
NOS
72
TS 401
42500000067V
UTILITY APPLIACES
1.000
NOS
BOM Status
Report Run Date & Time
Prepare
26/05/2009 16:05:40
HEMALATHA.K
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Checked By
Approved By
Proprietary Material of M/s AMARA RAJA POWER SYSTEMS (P) LTD., Tirupati. All rights reserved. No copying permitted. Unauthorised use prohibited,
Page No
0.00
NOS
UOM
Sub Remarks
yes
Of
DCDB1250000
Variant
A010
Item Code
Description
Description
Qty
UOM
ENG-SFS-08/REV 0
NOS
CB 1
40071609630
MCB-63A-2P-DC
S049
Schn-MGN22332-10KA
1.000
NOS
CB 2-8
40071609160
MCB-16A-2P-DC-10KA
S049
Schn-MGN22326
7.000
NOS
CB 9-11
40071609320
MCB-32A-2P-DC
S049
Schn-MGN22329-10KA
3.000
NOS
CON 1
47930245016
Contactor-16A-110VDC coil-3P-2NO+2NC
A009
AY-PAK-18U01-110VDC
1.000
NOS
LED 1/2
40477112001V
LED-RED-ROUND-5mm
K013
KL53SBLRL6L-M
2.000
NOS
LED1/2(HOLDERS)
42500002804
L016
Lalwani Elect-LHO-5
2.000
NOS
M1
47610932015
DC voltmeter-0-150V-1.5%-240D-72x72
R007
Rsihab-PL72
1.000
NOS
M2
47610532007
DC amm-0-75A/75mV-1.5%-240D-72x72
R007
Rishabh-PL72
1.000
NOS
PC 1-3
ARE02008201
PCB-VOLT DETECT-130VDC-TB-OEN
A041
AREPL-P02008201
3.000
NOS
10
R 1/2
40483321003V
Resistor-10K-2W-5%-wire wound
D023
Diagram
2.000
NOS
11
SH 1
47602110075
Shunt-75A/75mV- 0.5%
B011
Beemet
1.000
NOS
12
SW 1
40070221103
Rotary switch-16A-2P-ON/OFF-ACDC
S003
Sal-61192S16B03TDYR
1.000
NOS
13
SW 2
40070212201
Rotary switch-6A-1P-2W-ACDC
S003
Sal-61037S6B13TDYR
1.000
NOS
14
TB 1
41004001110V
Terminal block-power-110A-single
E015
ELMEX-CBT110
2.000
NOS
15
TB 13/INT
41004001010V
Terminal block-power-10A-single
E015
ELMEX-CST2.5
6.000
NOS
16
TB 2-12
41004001044
Terminal block-power-44A-single
E015
ELMEX-CST6
22.000
NOS
BOM Status :
Prepare
Rev
SUB
Remarks
HEMALATHA.K
26/05/2009 16:06:23 Prepared By
Checked By
Approved By
Proprietary Material of M/s AMARA RAJA POWER SYSTEMS (P) LTD., Tirupati. All rights reserved. No copying permitted. Unauthorised use prohibited,
Of
ENG-SFS-06/Rev.0
CB
CB
FU
FU
VRLA BATTERY
BANK
( 125V/300 AH )
1 st
CELL
Y
B
CON.
N
CB
CB
FCBC - 1
TO DCDB
TB
3 PHASE, 4 WIRE.
FCBC - 2
TB
FIG.1
FUNCTIONAL BLOCK DIAGRAM OF DUAL FCBC
AM A R A
RAJA
A3
TITLE
APPD.
REV. ECO
REMARKS
FILE NAME D:\Hema\2008-2009\conv\pcoos-000008-08-09\sch-coo-08-2264-08\4-BLD1.sch
1
DATE
APPD.
DRAWN
CHKD. RECHKD.
DATE
HEMA
:
:
:
Proprietary material of M/s. AMARA RAJA POWER SYSTEMS LTD., Tirupathi. All rights reserved. No copying permitted unauthorised use prohibited.
AC INPUT
56 th
CELL
NCC LTD
NCC/EEPCO/LOT 1/PO/008
Dated : 14/03/2009
02/04/2009
7
SHEET
OF
1
8
REV
F A2
416B
25
28
16
27
24
23
102B
440B
462B
SW 401
15
TM401
FLOAT
R401
A479D
A472D
A486D
A476D
A487D
A482D
A488D
A472D
A477B
A436B
A437B
AC INPUT
3 PHASE , 4 WIRE .
A453D
A454D A454D
A455D
CON.401
A455B
A470B
A12B
SW402
19H
PB401
19H
32B
19B
15
15
PC403
PC407
B425B
R428B
( SHEET 3 OF 4 )
TO SW1
B427B
R424B
B423B
415B
SH401
450H
481H
13
413B
413D
12
412B
412D
D401
481H
NOTE :-
17B
1
REV
---------ECO
APPROVAL COMMENTS
REMARKS
20/05/09
DATE
APPD
D:\Hema\2008-2009\conv\pcoos-000008-08-09\sch-coo-08-2264-08\1-FCBC 1.sch
DRAWN
HEMA
40H
M A R A R AJ A
A
POWER SYSTEMS LTD
CHASIS
GROUND
CON.402
A472D
FU408
A455B
A470B
FU407
A459B
A470B
415B
460H
SCR401
455F
454F
FU409
A454B
MOV404
A460H
A461H
A444H
R403
SCR404
AM
440B
462B
R402
C401
450B
TS401
DL401
443H
FILE NAME
A456B
415H
SCR405
R417B
462B
TO SHEET 3 OF 4
440B
H401
A470B
A11B
CB402
L401 17D
414H
461H
M401
A1
R419B
R426B
470E
A11B
443B
26
A455F
443B
17
SCR403
SCR402
444H
612B
490B
SW403
A11B
SCR406
B418B
2
A454F
A16B
R404
18
F B2
B
B3
B
A3
A470B
A444 H
R421B
B420B
A470B
SC401
415F
A
B1
55B
56B
9
10
A446 H
T404
A453F
57B
11
TB401
C402
20
19
11
B422B
450H
PC2
PC406
9
A445B
4
3
PC402
481F
NO
10
SW404
22
21
60B
TO FD1
(SHEET 3 OF 4)
NO
A455F
A495F
7 PC403 6
A469D
A445 H
7 PC503 6
NC
H2
H3
T403
A454F
FU406
A404D
F C2
B
C3
A470B
55B
MOV401
A468D
A494F
X1
T402
H1
FU405
FU401
2B
NO
Y1
FU402
X3
A457B
C1
16
A455B
56B
Z2
PC401 A,B,C,D
TM
A402D
LA401
A453F
X0
CHARGER BOARD
FROM AC INPUT
TM401
Z3
X2
Y3
FU410
MOV406
A445 H
BOOST
Proprietary material of M/s. AMARA RAJA POWER SYSTEMS LTD., Thirupathi . All rights reserved no copying permitted unauthorised use prohibited.
Y2
A2
L3
L2
A453B
T401
MOV403
A401D
L1
A493F
MOV402
17D
CB401
453F
A466D
A467D
SW405
LA402
A403D
FU404
A1
A2
V2
M403
LA403
GND
FU403
A405D
AM
( SHEET 2 OF 4 )
17D
Z1
6B
VM
V1
A470B
TO FCBC-2 AC I/P.
A444 H
10
303B
A406D
A446 H
410D
1.0
2.5
4.0
6.0
10.0
A444B
15
CABLE SIZE
IN Sq.mm
A447B
15
DESIG NATION
B
D
E
F
A446B
303B
408D
2
PC405
(SURGE BD)
TO PC3
15
2
PC404
MOV405
PC406
15
INTERNAL
CABLE DETAILS
M402
673B
CB 402
672B
CB 401
(SHEET 3 OF 4)
688B
TM501
301B
301B
10
A
PROJECT
CUST
P.O.NO.
DWG.NO
:
:
TITLE
DATE
:
:
ENG-SFS-06/Rev.0
Dated : 14/03/2009
SHEET
02/04/2009
OF
REV.
16
B
D3
562B
27
24
23
15
540B
562B
SW401
103B
R501
FLOAT
R502
BOOST
562B
7
8
A560H
A546 H
FROM AC INPUT
A544 H
515H
515H
CB502
19H
19H
515B
15
R504
C502
A560H
19B
19B
515F
R503
C501
PC503
15
PC506
550H
( SHEET 1 OF 4 )
A547B
A544H
L501 17D
514H
A544H
SH501
581H
13
513B
513D
12
512B
512D
PC 406
TO SHEET 3 OF 4
516B
( SHEET 3 OF 4 )
TO SW1
543B
NO
10
4
D2
A455F
543B
A455F
581F
540B
NC
D501
40H
543H
581H
AM
M501
A454F
SCR504
550H
PC2
A
D1
SCR505
SCR501
A454F
26
25
28
SCR502 A561H
R526B
B525B
R528B
B527B
R524B
B523B
515B
A594F
H2
H3
A544 H
FU501
17
590B
A545B
A546 H
SCR503
B518B
R517B
18
A544B
FU502
A561H
20
19
4
3
5
PC502
SCR506
B520B
R519B
A453F
A595F
B522B
R521B
22
21
A453F
H1
X1
A546B
A569D
PC501 A,B,C,D
CHARGER BOARD
303B
11
Y1
A593F
NOTE :-
550B
550B
M A R A R AJ A
A
POWER SYSTEMS LTD
17D
CHASIS
GROUND
1
REV
---------ECO
APPROVAL COMMENTS
REMARKS
20/05/09
DATE
APPD
HEMA
D:\Hema\2008-2009\conv\pcoos-000008-08-09\sch-coo-08-2264-08\2-FCBC 2.sch
FILE NAME
DRAWN
A
PROJECT
CUST
P.O.NO.
DWG.NO
: NCC/EEPCO/LOT 1/PO/008
Dated : 14/03/2009
: SCH -2264 - 08 ( PCOOS/000008/08-09 )
TITLE
DATE
: 02/04/2009
:
:
Proprietary material of M/s. AMARA RAJA POWER SYSTEMS LTD., Thirupathi . All rights reserved no copying permitted unauthorised use prohibited.
A504D
FU506
X3
X0
A545 H
15
15
FU505
Z2
A568D
TO BATT I/P
675B
CB 502
674B
CB 501
A502D
X2
Y3
MOV506
A545 H
Z3
Y2
MOV503
A501D
301B
PC505
T501
Z1
17D
PC504
CB501
(SURGE BD)
10
A566D
A567D
MOV504
510D
FU504
A503D
MOV505
FU503
A505D
MOV501
TO PC3
( SHEET 3 OF 4)
A506D
6
508D
MOV502
ENG-SFS-06/Rev.0
SHEET
OF
REV.
ENG-SFS-06/Rev.0
TB1
R5 510D (SHEET 2 OF 4)
35D
301B
301B
TO SHEET 1&2
1 st
Cell
6
CON.1
12
D5
PC12
6
C
8
NC
PC11
(TO DCDB)
40H
55B
19B
54D
40D
10
13
TB2
240H
2
PC11
15
19B
D4
D3
R2
D2
240B
D1
56B
303H
303H
DC OUTPUT
8
PC5
FU2
35H
35D
19D
AM
40B
40B
40B
40B
40B
19H
(SHEET 1 OF 3)
FLOAT CUM
BOOST CHARGER - 1
TO LOAD
40H
PC4
PC7
19D
SH1
M2
19H
40H
40H
35H
19H
PC8
19H
19H
PC13
17D
56 th
Cell
BATTERY BANK
702D
TO PC501
303B
12
13
TO FD1
508D
FU3
PC1
PC6
TO PC401
R4 410D
(SHEET 1 OF 4)
35D
19D
14
8
408D
701D
46B
PC3
TO FCBC-1
19B
12
10
11
11 9
301H
301H
303B
TO FCBC-2
17D
40D
40D
2
10
13
45D
443B
A1
15
TO LOAD
543B
A2
( CL.BD )
19D
A3
48B
VM
15
240B
19D
34D
R1
2
PC2
72D
40B
2
PC9
A4
M1
40H
FLOAT CUM
(SHEET 2 OF 3)
BOOST CHARGER - 2
FU1
40H
40D
40H
40D
40H
35D
40H
SW1
SH2
19B
19H
M3
6B
6B
CON 401-402
6B
6B
6B
119H
8
119B
19B
19D
11
19H
AM
6B
6B
6B
6B
CON 401-402
231B
F4
F7
F6
F9
F8
228B
46B
228B
227B
6B
185B
RESET
ACCEPT
F12
AL
----------
APPROVAL COMMENTS
20/05/09
ECO
REMARKS
DATE
APPD
D:\Hema\2008-2009\conv\pcoos-000008-08-09\sch-coo-08-2264-08\3-INT.sch
6B
M A R A R AJ A
A
POWER SYSTEMS LTD
1
15
REV
FILE NAME
214B
F16
F15
NC
BOOST ON
F14
56B
FROM SW 401
FROM SW 401
F13
55B
FLOAT ON
213B
NO
212B
DC OVER VOLTAGE
PC13
PC10
227B
PB3
PB2
NO
PC6&7
R3
TEST
F11
F10
222B
6B
6B
181B
PB1
A
183B
6
DC UNDER VOLTAGE
210B
MCB TRIP
FCBC - 2
FAIL
FCBC - 1
ON
F5
NO
208B
FCBC-2 DC O/P
NO
209B
NC
ALARM HTR2
T
FUSE BLOWN
NO
NC
PC5
17D
F3
204B
FCBC - 1
FAIL
NC
NC
PC503
205B
NC
PC8
BATT I/P
FCBC - 2 AC I/P
MCB TRIP
FCBC - 2
ON
PC4
211B
PC505
10
3B
F2
PC504
PC403
202B
201B
F1
PC405
NO
207B
NO
203B
AC SUPPLY FAIL
PC404
206B
DRAWN
: NCC/EEPCO/LOT 1/PO/008
Dated : 14/03/2009
: SCH -2264 - 08 ( PCOOS/000008/08-09 )
TITLE
DATE
HEMA
A
PROJECT
CUST
P.O.NO.
DWG.NO
:
:
Proprietary material of M/s. AMARA RAJA POWER SYSTEMS LTD., Thirupathi . All rights reserved no copying permitted unauthorised use prohibited.
SHEET
: 02/04/2009
OF
REV.
ENG-SFS-06/Rev.0
FCBC-2
ON
FAIL
MCB TRIP
PC506
7
NO
134B
11
EARTH FAULT
45
46
47
FLOAT ON
133B
NO
51
E2
133B
130B
133B
NO
132B
44
CHARGER
TROUBLE
131B
43
130B
NO
126B
NC
42
128B
NO
41
BATTERY
127B
C
40
NO
124B
C
125B
123B
NC
39
36
121B
NO
35
120B
C
34
DC OV
37
38
BATT UV
E1A
130B
9
10
TB3
33
129B
PC407
NO
32
11
NC
4
E3
TB(INT)
SW502
49
50
EMERGENCY LIGHTING
(TO DCDB)
PC 406 C
48
BOOST ON
138B
137B
C
12
PC8
11
31
DC UV
12
CON.401-402
30
PC13
4
12
PC5
4
119B
NC
29
BATT I/P
FUSE FAIL
133B
6
PC 10
PC 6&7
11
124B
NO
28
27
12
122B
NC
122B
NO
121B
120B
NO
26
FCBC - 2 DC O/P
MCB TRIP
FCBC-2 AC I/P
PC4
4
11
123B
C
25
15
14
PC8
11
12
10
121B
NO
24
119B
C
118B
NC
117B
NO
23
PC505
11
120B
C
22
FCBC - 2
FCBC - 1 ON FCBC-1 FAIL
10
119B
NC
21
20
19
115B
NC
NC
NO
114B
113B
111B
112B
CON.401-402
18
NC
109B
17
PC504
11
NC
MCB TRIP
FAIL
16
FCBC - 1 DC O/P
MCB TRIP
110B
15
NO
107B
C
14
13
10
108B
NO
106B
NC
12
FCBC-1 AC I/P
AC MAINS
PC405
11
105B
NO
104B
C
NC
102B
101B
C
103B
NC
11
10
PC506
NO
NC
10 9
135B
NOTE :-
M A R A R AJ A
A
POWER SYSTEMS LTD
1
REV
---------ECO
APPROVAL COMMENTS
REMARKS
20/05/09
DATE
APPD
D:\Hema\2008-2009\conv\pcoos-000008-08-09\sch-coo-08-2264-08\A5-PFC.sch
FILE NAME
DRAWN
HEMA
A
PROJECT
CUST
P.O.NO.
DWG.NO
: NCC/EEPCO/LOT 1/PO/008
Dated : 14/03/2009
: SCH -2264 - 08 ( PCOOS/000008/08-09 )
TITLE
DATE
: 02/04/2009
:
:
Proprietary material of M/s. AMARA RAJA POWER SYSTEMS LTD., Thirupathi . All rights reserved no copying permitted unauthorised use prohibited.
10
TB3
PC404
11
CON.401-402
11
10
PC407
NC
11 9
116B
C
NO
C
SHEET
OF
REV.
ENG-SFS-06/Rev.0
TB5
FUSW 1
240H
303H
119H
INTERNAL
CABLE DETAILS
B
DESIGNATION
CABLE SIZE
IN Sq.mm
16.0
AM A R A
RAJA
-------
APPROVAL COMMENTS
REV. ECO
REMARKS
FILE NAME D:\Hema\2008-2009\conv\pcoos-000008-08-09\sch-coo-08-2264-08\A7-BATT ISO-1.sch
1
20/05/09
DATE
DWG. NO.
APPD.
DRAWN
HEMA
5
CHKD. RECHKD.
CUST
P.O. NO.
A3
APPD.
TITLE
DATE
:
:
:
Proprietary material of M/s. AMARA RAJA POWER SYSTEMS LTD., Tirupathi. All rights reserved. No copying permitted unauthorised use prohibited.
TO BATTERY BANK
301H
TB4
NCC LTD
NCC/EEPCO/LOT 1/PO/008
Dated : 14/03/2009
: SCHEMATIC DRAWING OF
BATTERY FUSE BOX FOR 125V DC
02/04/2009
7
SHEET
OF
1
8
REV
ENG-SFS-06/Rev.0
16A-2P-DC CB OUTGOING
FEEDERS - 7 NOS
616E
615E
CON.1
618E
617E
(16A)
SW 1
614E
Red E
24B
Black E
TB(INT)
CB8
Red
Black E
CB7
E
Red
SW2
A2
A1
PC2
7
PC3
7
Black F
Red
Black F
AM
Red
Black F
2H
2H
Red
M2
2D
2B
22H
22B
119H
26
17D
VDB. BD.
M1
SH1
119H
Black E
CB6
Red
Black E
E
Red
Red
Black E
CB5
CB4
Black E
E
Red
1D
VDB. BD.
VM
25
1H
17D
119D
( 63A )
PC1
2B
240D
FROM CHARGER
DC OUTPUT
(126V +/- 1%)
Black E
1H
LED2
DC EARTH FAULT
TB11
TB10
19
21
20
TRF.CONTL PANEL
(132KV/66KV SIDE)
119B
624F
NO
623F
30
R2
R1
NO
253D
NO
29
PC 2&3
DC UV
28
DC UV
252D
251D
27
NC
LED1
TB13
250D
622F
PC 1
10
621F
620F
10
PC2&3 12
619F
FROM TB1
11
PC1
BATT EARTH
FAULT
CB11
CB9
CB10
240B
22
SPARE
TB12
23
24
TRF.CONTL PANEL
(33KV/15KV SIDE)
M A R A R AJ A
A
POWER SYSTEMS LTD
17D
CHASIS
GROUND
1
REV
----------
APPROVAL COMMENTS
20/05/09
ECO
REMARKS
DATE
APPD
Hemalatha.k
D:\Hema\2008-2009\conv\pcoos-000008-08-09\sch-coo-08-2264-08\A1-Dcdb.sch
FILE NAME
DRAWN
A
PROJECT
CUST
P.O.NO.
DWG.NO
: NCC/EEPCO/LOT 1/PO/008
Dated : 14/03/2009
: SCH -2264 - 08 ( PCOOS/000008/08-09 )
TITLE
DATE
: 02/04/2009
:
:
Proprietary material of M/s. AMARA RAJA POWER SYSTEMS LTD., Thirupathi . All rights reserved no copying permitted unauthorised use prohibited.
CB1
240H
Red
CB2
CB3
8B
TB1
18
TB 9
613E
612E
611E
610E
609E
17
16
TB8
TB7
Black E
15
14
13
TB6
608E
16.0
SPARE
SPARE
12
11
TB5
607E
604E
6.0
SPARE
10
TB4
603E
4.0
TB3
TB2
601E
EMERGENCY LIGHTING
33 OR 15KV ISOL
AUX.SUPPLY
606E
CABLE SIZE
IN Sq.mm
602E
DESIG NATION
605E
CABLE DETAILS
33KV COMMON
CONTROL CUBICLE
INTERNAL
SCHEMATIC DRAWING OF
DC DISTRIBUTION BOARD
SHEET
OF
REV.