PI734B - Technical Data Sheet

PI734B
SPECIFICATIONS & OPTIONS
STANDARDS
Newage Stamford industrial generators meet the
requirements of BS EN 60034 and the relevant sections
of other national and international standards such as
BS5000, VDE 0530, NEMA MG1-32, IEC60034, CSA
C22.2-100, AS1359.
Other standards and certifications can be considered on
request.
DESCRIPTION
The STAMFORD PI range of synchronous ac generators
are brushless with a rotating field. They are separately
excited by the STAMFORD Permanent Magnet
Generator (PMG). This is a shaft mounted, high
frequency, pilot exciter which provides a constant supply
of clean power via the Automatic Voltage Regulator (AVR)
to the main exciter. The main exciter output is fed to the
main rotor, through a full wave bridge rectifier, protected
by surge suppression.

VOLTAGE REGULATORS
The PI range generators, complete with a PMG, are
available with one of two AVRs. Each AVR has soft start
voltage build up and built in protection against sustained
over-excitation, which will de-excite the generator after a
minimum of 8 seconds.
Underspeed protection (UFRO) is also provided on both
AVRs. The UFRO will reduce the generator output voltage
proportional to the speed of the generator below a pre-
settable level.
The MX341 AVR is two phase sensed with a voltage
regulation of 1 %. (see the note on regulation).
The MX321 AVR is 3 phase rms sensed with a voltage
regulation of 0.5% rms (see the note on regulation). The
UFRO circuit has adjustable slope and dwell for controlled
recovery from step loads. An over voltage protection
circuit will shutdown the output device of the AVR, it can
also trip an optional excitation circuit breaker if required.
As an option, short circuit current limiting is available with
the addition of current transformers.
Both the MX341 and the MX321 need a generator
mounted current transformer to provide quadrature droop
characteristics for load sharing during parallel operation.
Provision is also made for the connection of the
STAMFORD power factor controller, for embedded
applications, and a remote voltage trimmer.
WINDINGS & ELECTRICAL PERFORMANCE
All generator stators are wound to 2/3 pitch. This
eliminates triplen (3rd, 9th, 15th ) harmonics on the
voltage waveform and is found to be the optimum design
for trouble-free supply of non-linear loads. The 2/3 pitch
design avoids excessive neutral currents sometimes seen
with higher winding pitches. A fully connected damper
winding reduces oscillations during paralleling. This
winding, with the 2/3 pitch and carefully selected pole and
tooth designs, ensures very low levels of voltage waveform
distortion.
TERMINALS & TERMINAL BOX
Standard generators feature a main stator with 6 ends
brought out to the terminals, which are mounted on the
frame at the non-drive end of the generator. A sheet steel
terminal box contains the AVR and provides ample space
for the customers' wiring and gland arrangements. It has
removable panels for easy access.
SHAFT & KEYS
All generator rotors are dynamically balanced to better
than BS6861:Part 1 Grade 2.5 for minimum vibration in
operation. Two bearing generators are balanced with a
half key.
INSULATION/IMPREGNATION
The insulation system is class 'H', and meets the
requirements of UL1446.
All wound components are impregnated with materials and
processes designed specifically to provide the high build
required for static windings and the high mechanical
strength required for rotating components.
QUALITY ASSURANCE
Generators are manufactured using production procedures
having a quality assurance level to
BS EN ISO 9001.
NOTE ON REGULATION
The stated voltage regulation may not be maintained in the
presence of certain radio transmitted signals. Any change
in performance will fall within the limits of Criteria 'B' of EN
61000-6-2:2001. At no time will the steady-state voltage
regulation exceed 2%.
Note: Continuous development of our products entitles us to
change specification details without notice, therefore they must
not be regarded as binding.
Front cover drawing is typical of the product range.
2
CONTROL SYSTEM SEPARATELY EXCITED BY P.M.G.
A.V.R. MX341 MX321
VOLTAGE REGULATION 1% 0.5 % With 4% ENGINE GOVERNING
SUSTAINED SHORT CIRCUIT
INSULATION SYSTEM
PROTECTION
RATED POWER FACTOR
STATOR WINDING
WINDING PITCH
WINDING LEADS
MAIN STATOR RESISTANCE
MAIN ROTOR RESISTANCE
EXCITER STATOR RESISTANCE
EXCITER ROTOR RESISTANCE
R.F.I. SUPPRESSION BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others
WAVEFORM DISTORTION NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0%
MAXIMUM OVERSPEED 2250 Rev/Min
BEARING DRIVE END BALL. 6228 C3
BEARING NON-DRIVE END BALL. 6319 C3
1 BEARING 2 BEARING
WEIGHT COMP. GENERATOR
WEIGHT WOUND STATOR
WEIGHT WOUND ROTOR
WR INERTIA
SHIPPING WEIGHTS in a crate
PACKING CRATE SIZE
TELEPHONE INTERFERENCE
COOLING AIR
VOLTAGE STAR 380/220 400/231 415/240 440/254 416/240 440/254 460/266 480/277
kVA BASE RATING FOR REACTANCE
VALUES
1360 1400 1400 1375 1525 1625 1655 1690
Xd DIR. AXIS SYNCHRONOUS 3.50 3.26 3.02 2.64 4.25 4.04 3.77 3.53
X'd DIR. AXIS TRANSIENT 0.21 0.20 0.18 0.16 0.26 0.25 0.23 0.22
X''d DIR. AXIS SUBTRANSIENT 0.16 0.15 0.14 0.12 0.19 0.18 0.17 0.16
Xq QUAD. AXIS REACTANCE 2.26 2.10 1.95 1.70 2.74 2.61 2.43 2.28
X''q QUAD. AXIS SUBTRANSIENT 0.32 0.29 0.27 0.24 0.38 0.37 0.34 0.32
XL LEAKAGE REACTANCE 0.04 0.04 0.03 0.03 0.05 0.05 0.04 0.04
X2 NEGATIVE SEQUENCE 0.22 0.21 0.19 0.17 0.27 0.26 0.24 0.23
X0 ZERO SEQUENCE 0.03 0.03 0.02 0.02 0.03 0.03 0.03 0.03
REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED
T'd TRANSIENT TIME CONST. 0.13s
T''d SUB-TRANSTIME CONST. 0.01s
T'do O.C. FIELD TIME CONST. 2.14s
Ta ARMATURE TIME CONST. 0.02s
SHORT CIRCUIT RATIO 1/Xd
WINDING 312
PI734B
2.69 m/sec 5700 cfm 3.45 m/sec 7300 cfm
50 Hz
THF<2%
60 Hz
TIF<50
2710 kg
31.7489 kgm
2
194 x 105 x 154(cm) 194 x 105 x 154(cm)
32.7498 kgm
2
2833kg 2779kg
1306 kg
2760 kg
1306 kg
1077 kg 1139 kg
0.8
IP23
CLASS H
REFER TO SHORT CIRCUIT DECREMENT CURVES (page 7)
1.67 Ohms at 22C
17.5 Ohms at 22C
DOUBLE LAYER LAP
0.048 Ohms PER PHASE AT 22C
0.0016 Ohms PER PHASE AT 22C STAR CONNECTED
6
TWO THIRDS
3
Winding 312
PI734B
THREE PHASE EFFICIENCY CURVES
50
Hz
4
Winding 312
PI734B
THREE PHASE EFFICIENCY CURVES
60
Hz
5
PI734B
Winding 312
Locked Rotor Motor Starting Curve
0
5
10
15
20
25
30
0 500 1000 1500 2000 2500 3000 3500
LOCKED ROTOR kVA
P
E
R

C
E
N
T

T
R
A
N
S
I
E
N
T

V
O
L
T
A
G
E

D
I
P










.
380V 416V 440V 460V 480V
0
5
10
15
20
25
30
0 500 1000 1500 2000 2500 3000 3500
LOCKED ROTOR kVA
P
E
R

C
E
N
T

T
R
A
N
S
I
E
N
T

V
O
L
T
A
G
E

D
I
P










.
346V 380V 400V 415V 440V
60
Hz
50
Hz
6
3-phase 2-phase L-L 1-phase L-N
Voltage Factor Voltage Factor x 1.00 x 0.87 x 1.30
380v x 1.00 416v x 1.00 x 1.00 x 1.80 x 3.20
400v x 1.05 440v x 1.06 x 1.00 x 1.50 x 2.50
415v x 1.09 460v x 1.10 10 sec. 5 sec. 2 sec.
440v x 1.16 480v x 1.15
Minimum
50Hz 60Hz
PI734B
The sustained current value is constant irrespective
of voltage level
Three-phase Short Circuit Decrement Curve. No-load Excitation at Rated Speed
Based on star (wye) connection.
Max. sustained duration
All other times are unchanged
Instantaneous
Sustained
Sustained Short Circuit = 4,400 Amps
Sustained Short Circuit = 4,650 Amps
Note 1
The following multiplication factors should be
used to adjust the values from curve between
time 0.001 seconds and the minimum current
point in respect of nominal operating voltage :
Note 2
The following multiplication factor should be used to convert the
values calculated in accordance with NOTE 1 to those applicable
to the various types of short circuit :
Note 3
Curves are drawn for Star (Wye) connected machines.
50
Hz
60
Hz
1000
10000
100000
0.001 0.01 0.1 1 10
TIME (secs)
C
U
R
R
E
N
T

(
A
m
p
s
)
SYMMETRICAL
ASYMMETRICAL
1000
10000
100000
0.001 0.01 0.1 1 10
TIME (secs)
C
U
R
R
E
N
T

(
A
m
p
s
)
SYMMETRICAL
ASYMMETRICAL
7
Class - Temp Rise
Star (V) 380 400 415 440 380 400 415 440 380 400 415 440 380 400 415 440
kVA 1265 1305 1305 1280 1360 1400 1400 1375 1415 1460 1460 1430 1455 1500 1500 1470
kW 1012 1044 1044 1024 1088 1120 1120 1100 1132 1168 1168 1144 1164 1200 1200 1176
Efficiency (%) 95.4 95.5 95.6 95.7 95.2 95.3 95.4 95.6 95.1 95.2 95.3 95.5 95.0 95.1 95.2 95.4
kW Input 1061 1093 1092 1070 1143 1175 1174 1151 1190 1227 1226 1198 1225 1262 1261 1233
Star (V) 416 440 460 480 416 440 460 480 416 440 460 480 416 440 460 480
kVA 1415 1510 1540 1575 1525 1625 1655 1690 1590 1690 1725 1760 1630 1740 1775 1810
kW 1132 1208 1232 1260 1220 1300 1324 1352 1272 1352 1380 1408 1304 1392 1420 1448
Efficiency (%) 95.4 95.5 95.6 95.6 95.3 95.3 95.4 95.5 95.2 95.2 95.3 95.4 95.1 95.2 95.3 95.3
kW Input 1187 1265 1289 1318 1280 1364 1388 1416 1336 1420 1448 1476 1371 1462 1490 1519
TD_PI734B.GB_05.04_02_GB
DIMENSIONS
PI734B
Cont. F - 105/40C Cont. H - 125/40C Standby - 150/40C Standby - 163/27C
Winding 312 / 0.8 Power Factor
RATINGS
50Hz
60Hz
Barnack Road Stamford Lincolnshire PE9 2NB
Tel: 00 44 (0)1780 484000 Fax: 00 44 (0)1780 484100
Website: www.newage-avkseg.com
2004 Newage International Limited.
Reprinted with permission of N.I. only.
Printed in England.