LGB
LGB
LGB
ISO 9001
The LGB... are designed for use with gas burners of small to medium capacity,
with or without auxiliary fan, in intermittent operation*.
The gas burner controls are tested to EN298 and CE certified in compliance with
the directives for gas-fired appliances and electromagnetic compatibility.
* For safety reasons (self-test of flame supervision circuit, etc.), at least one controlled
shutdown must take place every 24 hours.
Use The burner controls LGB... are used for the startup and supervision of single- or two-
stage gas or gas / oil burners having a capacity of up to 350 kW in intermittent operation.
The flame is supervised with either an ionization current detector electrode, a blue flame
detector QRC1... for forced draught gas / oil burners, or a UV detector QRA... (with
auxiliary unit AGQ1...), depending on the type of burner control used.
When used with the appropriate adapters, these burner controls replace their
predecessors LFI7..., LFM1... and LFD... in terms of function and size (please also refer
to «Replacement types» under «Ordering»). Other application-related features:
Flame detector Type reference Approved in: tw/s t1/s t2/s t3n/s t3/s t4/s t5/s 9) t10/s t11/s ³) t12/s ³) t20/s
ca. min. max. ca. ca. ca. max. min. max. max. ca.
Burner controls with air damper control for pre-purging with low flame air volume
Connection examples
For detailed information about the air damper actuators, please refer to the
following data sheets:
bl blue
br brown
rt red
sw black
* With LGB41... terminal 3
Burner with fan control via auxiliary contactor (HS) with LP
Not valid for LGB41...
Connection examples
Air damper control of two-stage or two-stage modulating burners.
Pre-purge (t1) with rated air volume.
For detailed information about the air damper actuators, please refer to
the following data sheets:
SQN30...: data sheet 7808
SQN90.../ 91...: data sheet 7806
To isolate the burner control from the mains network, an all-polar isolator with a contact
gap of at least 3 mm is required.
Switches, fuses, earthing, etc., must be in compliance with local standards and
regulations.
Protection against electric shock hazard on the burner control and on all associated
electrical items must be ensured by appropriate mounting.
The earthing lug in the terminal base must be secured with a metric screw and a lock
washer or similar.
The connection diagrams shown apply to burner controls with earthed neutral. In the case
of ionization current supervision in networks with non-earthed neutral, terminal 2 must be
connected to the earth conductor via an RC unit.
Part no. of RC unit: ARC 4 668 9066 0
The maximum permissible switching capacity of the connection terminals must not be
exceeded.
From externally, no mains voltage may be fed to the burner control´s control outputs. This
means that when checking the functioning of devices controlled by the burner control
(gas valves or similar), the burner control may never be plugged in.
For safety reasons, it is absolutely essential to feed the neutral wire to the neutral
distributor in the plug-in base or to terminal 2 and from there to the different units (fan,
ignition transformer and gas valves), or to an external neutral distributor.
The function diagrams show the required or permissible input signals for the control part and the flame supervision circuit
hatched. If these input signals are not present, the burner control will interrupt the startup sequence and initiate lockout
where this is required by safety regulations.
The LGB... are capable of detecting undervoltages. This means that load relay AR will be de-energized if the mains
voltage falls below 160 V (for nominal 220...240 V) or 75 V (for nominal 100...110 V). The burner control will automatically
attempt a restart when the supply voltage again exceeds 160 V or 75 V respectively.
tw Waiting time
During this period of time, the air pressure monitor and the flame relay are tested
for correct contact positions.
t1 Pre-purge time
Purging the combustion chamber and the secondary heating surfaces: with low
flame air volume with the LGB21... and with high flame air volume (rated air
volume) with the LGB22.../ 32... The «Type summary», and the functional and
programming mechanism diagrams show the so-called checked pre-purge time
t1, during which the «LP» must indicate that the required air pressure has built up.
The effective pre-purge time comprises the interval end of «tw» / start of «t3».
t3 Pre-ignition time
During this period of time and up to the end of the safety time «t2», the flame relay
is forced to close. On completion of «t3», fuel release is initiated at terminal 4 or at
terminal 11 of the LGB41...
t2 Safety time
On completion of «t2», there must be a flame signal at input 1 of the flame signal
amplifier, which must be continuously present until controlled shutdown occurs, or
else the flame relay will be de-energized, the burner control will initiate lockout and
remain locked in the fault position.
t4 Interval
LGB21...: time to the release of the second fuel valve
LGB22.../32...: on completion «t4», the heat generating equipment is controlled in
function of the load (enabling of load controller)
LGB41...: time to the release of the second fuel valve
t5 Only LGB41...:
Second safety time for pilot burners with main flame supervision equipped with a
pilot gas valve «ZV1».
Control program in the Basically, if there is a fault, the fuel supply is immediately shut down. If the fault condition
event of faults occurs at a time between start and pre-ignition, which is not indicated by symbols, the
cause is usually the air pressure monitor «LP» shutting down, or a premature (that is,
faulty) flame signal.
• After a mains voltage failure or in the event of undervoltage: startup repetition with
unabridged program
• In the event of a premature flame signal from the start of the pre-purge time:
immediate lockout
• In the event the contacts of the air pressure monitor «LP» have welded during «tw»:
no start
• If there is no air pressure signal: lockout on completion of «t10»
• In the event of an air pressure failure on completion of «t10»: immediate lockout
• If the burner does not ignite: lockout on completion of «t2»
• If flame is lost during operation: immediate lockout
Resetting the burner The burner control can immediately be reset after each lockout.
control
Burner control The position of the programming mechanism can be viewed through the window on the
front of the burner control. In the event of a fault, the program mechanism is stopped and
thus the lockout indicator also. The symbol visible on the cam indicates both the position
in the program sequence and the type of fault according to the following legend:
Release of fuel
Lockout because there was no flame signal on completion of the first safety time
Enabling of second fuel valve (LGB41...)
Enabling of load controller (LGB22.../ 32...)
Lockout because there was no flame signal on completion of the second safety
time (LGB41...)
Mechanical design The burner controls are of plug-in design and very compact (measuring only
91 x 62 x 63 mm, including the base). The housing is made of impact-proof, heat-
resistant plastic and accommodates
The plug-in base is also made of impact-proof and heat-resistant plastic and can be
supplied either with screw terminals or clip connectors. The cable is introduced either
from the front or the side using the cable gland holder AGK65... or the cable holder
AGK66... . It can also be introduced from the bottom.
The two narrow sides of the base are provided with catches which engage in the housing
when the latter is plugged in. To disengage, a screwdriver must be slightly tilted in the
appropriate guiding slots.
Length and width of the base and location of the fixing holes and the lockout reset button
are identical with those of the predecessor units LFM... and LFI7... .
Flame detectors
– Ionization current detector electrode delivered by others
– UV detector QRA... see data sheet 7714
– Blue flame detector QRC1... see data sheet 7716
Clips
– Separately, 100 pieces each AGK 4 408 5625 0
– On straps, 10,000 pieces each AGK 4 408 5626 0
Cable gland holder, for 5 x Pg11, can be pushed into the base AGK65
Cable holder, can be pushed into the base, with 6 knockout cable entries
(without cable tension relief) of which there is 1 x 8.8/17 mm dia.,
entry on the side and 3 x 7 mm dia. and one rectangular opening 6 x 20 mm
on the front AGK66
Pedestal (empty housing) for increasing the height of the LGB... (62.5 mm)
to that of the LFM... or LFI7... (90 mm) AGK21
Service adapter with signal lamps for functional check, detector current
measurement, etc., of the burner control KF8872
Test case for checking the functions of the burner control KF8843
However, should these effects exceed a certain level, the electrical connections on
the primary side of the ignition transformer must be changed and / or the siting of
the ignition electrode against the ionization electrode is to be checked.
Connection of
transformer
Technical data
Burner control Mains voltage 230 V -15 %/+10 % (LGB32...!) Mains frequency 50 Hz -6 %...60 Hz +6 %
100 V -15 %...110 V +10 % Power consumption 3 VA
Radio interference protection N to VDE0875
Input current to terminal 12 5 A ¹) max. Primary fuse 10 A max., slow
Degree of protection IP40
Perm. loading on terminals Mounting position optional
- Terminal 3 3 A max.
(15 A during 0.5 s max.) Weight, without/with base approx. 230/310 g
- Terminal 4, 5, 7 2 A max. Weight AGK65... or AGK66... approx. 12 g
- Terminal 10 1 A max.
- Terminal 12 (at Umax. 264 V) 5 A max.
Identification code to EN298
Lenght of cable terminal 8 and terminal 10 20 m LGB21.../ 22...F T L L X N
with two-stage operation
LGB32... FMLLXN
with two-stage operation
LGB41... ABLLXN
with two-stage operation
(BV1+BV2 or ZBV+BV2)
AMLLXN
with single-stage operation
Flame supervision with UV detector QRA... and auxiliary unit AGQ... for LGB21.../ 22.../ 41...
UV detector QRA... Flame detector for universal use with gas and gas / oil burners. Light incedence from the
front or the side, total length 97 mm, available with normal or, as QRA2M, increased
sensitivity. Secured by means of a flange and clamp. Also available as a metal-
encapsulated version in the form of the QRA10.... For details, please refer to data
sheet 7712.
Auxiliary unit AGQ... When used in connection with burner controls LGB..., a special UV auxiliary unit AGQ... is
required. This unit is connected to the mains via two cables and to the burner control via
terminals 1, 2 and 11. There are two possibilities to check the arc-through tendency of
aging cells and the UV light, depending on the way the AGQ... is connected (refer to
connection diagram below):
AGQ1.1A27
AGQ1.2A27
Max. perm. lenght of detector cable 20 m Max. perm. length of connecting cable 20 m
(use separate cable for connecting the UV detector AGQ1... to LGB...
QRA... to the AGQ1...)
Measurement circuit
with UV detector QRA...
and auxiliary unit
AGQ1...
• With both ionization current and UV supervision, the length of cable for flame detection
may not exceed 20 m
• With both ionization current and UV supervision, the detector cable may not be run
together with other conductors in the same cable since line capacitances reduce the
magnitude of the flame signal
• The insulation resistance between detector electrode and ground must be at least
50 MΩ, even after an extensive number of operating hours. Prerequisite for this is not
only a high-quality heat-resistant insulation of the electrode cable, but also of the
detector electrode itself (ceramic holder)
• A dirty detector electrode holder offers favourable conditions for surface leakage
currents which reduce the magnitude of the flame signal
• The burner (as the counter-electode) must be correctly earthed, or else no ionization
current will flow
• Earthing of the boiler alone does not suffice!
• The line, neutral and central point conductors may not be incorrectly connected to
terminals 2 and 12 of the burner control, or else there will be no flame signal!
For electrical connection of blue flame detector QRC1..., please refer to data
sheet 7716.
Warnings • To protect the burner control from electric overload, both ignition and ionization
electrode must be located such that arcing over of the ignition spark to the
ionization electrode cannot occur!
• In the geographical areas where DIN standards are in use, the installatien must
be in compliance with VDE requirements, particularly with the standards
DIN/VDE0100 and 0722!
• Condensation and ingress of humidity must be avoided!
• Ignition cables must always be laid separately, maintaining the greatest
possible distance to the unit and other cables!
• Observe the notes on the laying of detector cables (refer to «Technical data»!
• The electrical wiring must be made in compliance with national and local
standards and regulations!
• LGB... are safety devices. It is therefore not permitted to open, interfere with or
modify the units!
• Check wiring carefully before putting the unit into operation!
• The unit must be completely isolated from the mains before performing any
work in the electronic connection area of the LGB...!
• Check all safety functions when putting the unit into operation or after changing
a fuse!
• Ensure protection against electric shock hazard on the unit and at all electrical
connections by appropriate mounting!
• Electromagnetic emissions must be checked from an application point of view!
• All regulations and standards applicable to the particular application must be
observed!
• Installation and commissioning work must always be carried out by qualified
personnel!
• The LGB... and this data sheet are intended for use by OEMs that integrate the
LGB... in their products!
Only LGB32...
Base
AGK11... AGK12...
Plug-in base with screw terminals. Plug-in base for clip connections.
Hatched: position of cable gland holder or cable Hatched: position of cable gland holder or cable
holder, can be pushed into the base. holder, can be pushed into the base.
«B»: holes for cable entry. «B»: holes for cable entry from below.
«31», «32»: auxiliary terminals.
«N»: neutral terminals, connected to neutral input Connection choices:
(terminal 2). 1,3 a. 4 each 4 clips max. Earthing: total of 6 clips,
2 8 clips max. connected to lug «C»
Bottom: 4 earth terminals, joining a lug for earthing 5 through 10 3 clips max. for earthing the burner
the burner. 11, 12 each 4 clips max.
31, 32 each 2 clips max.
Type Dimension
reference
A B
AGQ1.1A27 500 19
AGQ1.2A27 300 34