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Burner Controls: Building Technologies Division
Burner Controls: Building Technologies Division
Burner controls
For gas, oil or dual-fuel forced draft burners of medium to high capacity
For multistage or modulating burners in continuous operation
With air pressure supervision for checked air damper control.
Flame supervision
- LOK16: With silicon detector RAR
- LGK16: With flame detector QRA53/QRA55/ionization probe
Burner control for oil burners or gas burners in accordance with EN 298:2012
Suitable for use with air heaters (WLE)
With self-checking flame signal amplifier
The LOK16.../LGK16... and this Data Sheet are intended for use by OEMs which
integrate the burner controls in their products.
CC1N7785en
Building Technologies Division
20.11.2017
Use
Burner controls type LOK16.../LGK16... feature a self-checking flame supervision
circuit.
The flame supervision circuit initiates the safety actions in the case of... :
• ... premature or missing flame signal
• ... any kind of fault on the flame detector, the detector cables or the flame signal
amplifier that could simulate a flame signal during burner operation
The burner controls are therefore suited for use in all types of oil- or gas-fired
combustion plant where self-checking flame supervision systems are either mandatory
or recommended.
For example:
- Burners that operate continuously
- Burners in intermittent operation that, in the case of great heat demand, may
operate continuously for more than 14 hours, e.g. in plant using boiler sequencing
- Burners that need to comply with the German TRD 411 and TRD 412 regulations
for steam boilers
- Burners in plant where, for specific safety requirements, supervision of the burner
by a self-checking flame supervision system seems advisable
- The control sequence and connection circuitry of the LOK16…/LGK16… burner
controls are identical to those of the LAL2... and LFL1... respectively (with the
exception of the LFL1.148), so that existing combustion plant can also be equipped
with self-checking burner controls,
provided very good flame detector current values are measured in the plant
supervised so far by the LFL1..., and
provided the following types of flame detectors are either installed or can
subsequently be fitted:
2/28
All activities (mounting, installation and service work, etc.) must be performed by
qualified staff
Before making any wiring changes in the connection area, completely isolate the
plant from mains supply (all-polar disconnection). Ensure that the plant cannot be
inadvertently switched on again and that it is indeed dead. If not observed, there is
a risk of electric shock hazard
Ensure protection against electric shock hazard by providing adequate protection
for the burner control’s connection terminals
Each time work has been carried out (mounting, installation, service work, etc.),
check to ensure that wiring is in an orderly state and make the safety checks as
described in Commissioning notes
Press the lockout reset button only manually (applying a force of no more than
10 N) without using any tools or pointed objects
Do not press the lockout reset button on the unit or the remote reset button
(input 21) for more than 10 seconds, since this would damage the lockout
relay inside the unit
Fall or shock can adversely affect the safety functions. Such units must not be put
into operation, even if they do not exhibit any damage
In the case of flame supervision with flame detectors QRA53 / QRA55, it should be
noted that sources of radiation such as halogen lamps, welding equipment, special
lamps, ignition sparks, as well as X-rays and gamma radiation, can produce
erroneous flame signals
Mounting notes
Ensure that the relevant national safety regulations are complied with.
Connect the earthing lug inside the terminal base to burner ground using a screw
with a lockwasher
An ignited UV tube is a source of UV radiation!
If the flame is monitored by several flame detectors, all detectors must be placed in
a way that ensures there is no direct visual contact between them.
If this is not observed, there is a risk of loss of safety functions
Upgrading existing plant When equipping existing plants with LOK16 or LGK16, the existing plug-in base for LAL
or LFL burner controls must be replaced with the matching plug-in base AGM17 for
LOK16 / LGK16.
Start repetition in the By removing link (B) on the underside of the unit, the LOK16... can be switched to start
event of loss of flame repetition in the event of loss of flame during operation.
In that case, the wire link must be cut off completely.
However, it must be checked whether this is in compliance with national standards and
regulations.
Note!
In applications involving air heaters (WLE), or in the case of oil burners with a
maximum throughput of > 30 kW/h, removing wire link B is not permitted.
3/28
Always run the high-voltage ignition cables separately while observing the greatest
possible distance to the unit and to other cables
Neutral conductors must not be interchanged
Install switches, fuses, earthing, etc., in compliance with local regulations
Make certain that the maximum permissible current rating of the connection
terminals will not be exceeded
The insulation of internal wiring that is exposed to the mains voltage must
withstand the electrical stress occurring during correct use
Application notes
Note!
For use in applications in dual-fuel burners or oil burners, the oil supply must be
equipped with two shutoff valves connected in series.
Commissioning notes
When commissioning the plant or when doing maintenance work, make the following
safety checks:
4/28
For the connection of valves and other components, the diagram of by the burner
manufacturer is provide.
Applied directives:
Low-voltage directive 2014/35/EC
Directive for pressure devices 2014/68/EC
Electromagnetic compatibility EMC (immunity) *) 2014/30/EC
Only LGK16: Directive for gas-fired appliances 2009/142/EC
*) The compliance with EMC emission requirements must be checked after the burner control is
installed in equipment
Compliance with the regulations of the applied directives is verified by the adherence to
the following standards / regulations:
Automatic burner control systems for burners and DIN EN 298
appliances burning gaseous or liquid fuels
Only LGK16 DIN EN 13611:
Safety and control devices for gas burners and gas 2007-A2:2011
burning appliances
Automatic electrical controls for household and similar use DIN EN 60730-2-5
Part 2-5:
Particular requirements for automatic electrical burner
control systems
The relevant valid edition of the standards can be found in the declaration of
conformity!
ISO 9001:2015
ISO 14001:2015
OHSAS 18001:2007
China RoHS
Hazardous substances table:
http://www.siemens.com/download?A6V10883536
5/28
Type reference
Service notes
The KF8832 flame detector current measuring device must not be used in continuous
operation.
Life cycle
Burner controls has a designed lifetime* of 250,000 burner startup cycles which, under
normal operating conditions in heating mode, correspond to approx. 10 years of usage
(starting from the production date given on the type field).
This lifetime is based on the endurance tests specified in standard EN 298.
A summary of the conditions has been published by the European Control
Manufacturers Association (Afecor - www.afecor.org).
The designed lifetime is based on use of the burner controls according to the
manufacturer’s Data Sheet. After reaching the designed lifetime in terms of the number
of burner startup cycles, or the respective time of usage, the burner control is to be
replaced by authorized personnel.
* The designed lifetime is not the warranty time specified in the Terms of Delivery
Disposal notes
The unit contains electrical and electronic components and must not be disposed of
together with household waste.
Local and currently valid legislation must be observed.
Mechanical design
6/28
The type references given below apply to the LOK16 without plug-in base and without
flame detector. For ordering information for plug-in bases and other accessories, see
Accessories.
Switching times are given in the order of the startup sequence, valid for 50 Hz mains
frequency. At 60 Hz, the times are about approx. 17% shorter.
The type references apply to burner controls operating on AC 230 V, 50...60 Hz.
* For burner controls operating on AC 100...110 V, 50...60 Hz, the last 2 digits of the type reference read «17» in place of «27».
LOK16...
For flame supervision with a photocell detector RAR9... for oil burners
Preferred use:
Flash-steam Universal Medium- or
generators application heavy-oil burners
7/28
LGK16...
Article
BPZ:LGK16.122A27 BPZ:LGK16.133A27 BPZ:LGK16.322A27 BPZ:LGK16.333A27 BPZ:LGK16.335A27 BPZ:LGK16.622A27 BPZ:LGK16.635A27
no.
t1 10 s 9s 35.5 s 31.5 s 37 s 65 s 66 s
TSA 2s 3s 2s 3s 2.5 s 2s 2.5 s
TSA´ 2s 3s 2s 3s 5s 2s 5s
t3 4s 3s 4s 6s 5s 4s 5s
t3´ 4s --- 4s 6s 2.5 s 4s 2.5 s
t3n --- --- --- --- --- --- ---
t4 6s 6s 10 s 11.5 s 12.5 s 10 s 12.5 s
t4´ 6s --- 10 s 11.5 s 15 s 10 s 15 s
t5 4s 3s 10 s 11.5 s 12.5 s 10 s 12.5 s
t6 10 s 14.5 s 12 s 17 s 15 s 12 s 15 s
t7 2s 3s 2s 3s 2.5 s 2s 2.5 s
t8 30 s 29 s 65 s 69 s 74 s 95 s 103 s
t9 2s 3s 2s 3s 5s 2s 5s
t10 6s 6s 8s 11.5 s 10 s 8s 10 s
t11 Optional
t12 Optional
t13 10 s 14.5 s 12 s 17 s 15 s 12 s 15 s
t16 4s 3s 4s 6s 5s 4s 5s
t20 32 s 60 s --- 26 s 22 s --- ---
8/28
* For burner controls operating on AC 100...110 V, 50...60 Hz, the last 2 digits of the
type reference read «17» in place of «27»
9/28
* For burner controls operating on AC 100...110 V, 50...60 Hz, the last 2 digits of the
type reference read «17» in place of «27»
Ionization probe
to be supplied by thirds
10/28
Actuator SQN3/SQN4
Refer to Data Sheet N7808
Actuator SQM5...
Refer to Data Sheet N7815
Notice!
The KF8832 negates the self-supervision function
11/28
Caution!
Condensation, formation of ice and ingress of water are not permitted!
If this is not observed, there is a risk of loss of safety functions and a risk of
electric shock
12/28
Flame supervision
LOK16... LGK16...
RAR9... QRA5x.C... QRA5x.D... Ionization probe
QRA5x.E... QRA5x.G...
Operating voltage (Terminal 23 or 24) <DC 1 V AC 280 V ¹) AC 280 V ¹) AC 245 V ¹)
±10% ±10% ±10% ±10%
Minimum detector current required DC 6 µA DC 35 µA DC 120 µA DC 12 µA
Maximum possible detector current DC 38 µA DC 50 µA DC 270 µA DC 100 µA
Short-circuit current --- --- --- Approx. AC 300 µA
Maximum length of detector cable (laid separately) 100 m ²) ²) 60 m ³)
1) AC voltage, measured with no detector current at AC 230 V mains voltage. Internal resistance of measuring instrument 10 M. The
shutter of the flame detector QRA53.../QRA55... is powered by mains voltage
2) Detector cable laid in a minimum distance of 5 cm from other mains carrying cable:
- As a multiple cable Max. 50 m
- With 5 single wires Max. 70 m
With a shielded 3-core control cable to terminals 3, 4 and 5 of the flame detector QRA53.../QRA55... and Max. 15 m
standard mains cable to terminals 1 and 2
With 2 shielded single-core coaxial cables (45 pF/m, e.g. RG 62) to terminals 3 and 4 of the flame detector Max. 60 m
QRA53.../QRA55... and standard mains cable to terminals 1, 2 and 5
If possible, shielding should be earthed at both ends
3) Longer cable distances are permitted when connecting low-capacitance detector cables to terminal 24 of the burner control
(especially against earthed wires!)
With RAR9...
DC 6...38 µA
+
22 A
RAR9...
+
24
7785v02/1008
LGK16.../QRA53.../ Notice!
QRA55... Use the KF8832 measuring device (not suited for continuous operation).
There is no self-checking while measurements are made.
The KF8832 is not required when using the QRA5x.D.../QRA5x.G...
DC 35...50 µA DC 120...270 µA
+ +
22 A 7785v04/1008
22 A 7785v01/1008
+ +
13/28
LGK16 The measuring device must be connected between terminal 24 and the detector
electrode (+pole to terminal 24).
With ionization
DC 12...100 µA
+ ION
24 A
7785v03/1008
Burner
Burner control Terminals in Terminals in the
the control panel burner compartment
LGK16... base
2
1 Mains cable 3 x 1.5 mm 1
1 1
2 2
2 2
5 5
22 5
QRA5...
3
23 3
3
4 4
15
4
Single-wire coaxial cable
(e.g. RG62)
Cable AGM19
Shielding
7785g01e/0604
Max. 60 m
Legend A Ammeter
RAR9... Silicon photocell detector
ION Ionization probe
14/28
Prerequisites for - The burner control is reset and in the start position (terminals 11 and 12 must
burner startup receive power)
- The air damper is closed. The end switch (z) for the CLOSED position must pass
voltage from terminal 11 to terminal 8
- All control contacts between terminals 12 and 5 (limit thermostat, control
thermostat, etc.) must be closed
15/28
A Start
When control thermostat or pressurestat closes, the burner control’s sequence switch starts running. At the
same time, the fan motor connected to terminal 6 (only prepurging) receives power and, on completion of
switch-on delay time, the fan motor or flue gas fan at terminal 7 (pre- and postpurging) also receives power.
On completion of interval (t16), the control command to open the air damper is given via terminal 9. During
the running time of the motor, the sequence switch does not operate, as terminal 8, via which the motor of
the sequence switch first receives power, is not live during that period of time. The sequence switch starts
again and begins the prepurge time (t1) only after the air damper is fully open and end switch «a» has
changed over to feed power to terminal 8.
t1 Prepurge time with air damper fully open (nominal amount of combustion air)
Shortly after the start of the prepurge time, air pressure switch must change over, thus interrupting the
current path between terminals 4 and 13. Otherwise, the burner control would go to lockout (start of air
pressure check). At the same time, terminal 14 must be live since this current path is used to power the
ignition transformer and the fuel valves.
t3‘ With the LOK16…, an ignition transformer connected to terminal 15 is therefore switched on at this point in
time (long preignition). If there is no air pressure switch, the ignition transformer receives power already with
the start command. On completion of the prepurge time, the burner control via terminal 10 drives the air
damper into the low-fire position, which is determined by the changeover point of auxiliary switch (m). During
the positioning time, the sequence switch stops again until terminal 8 receives power from «m».
t5 Interval
On completion of interval (t5), terminal 20 receives power. At the same time, control outputs 9 to 11 and
input 8 are galvanically separated from the unit’s control section, so that the latter is protected against
reverse voltages from the load control circuit. The startup sequence of the burner control ends with the
release of load controller at terminal 20. The sequence switch switches itself automatically off, depending on
the time variant used, either immediately or after some so-called idle steps, that is, without changing the
contact positions.
t3n Postignition time (provided the ignition transformer is connected to terminal 15).
16/28
t3 Short preignition time; followed by release of fuel for the pilot burner via terminal 17.
t3‘
t4 Interval until the fuel valve at terminal 19 is released (start load of the main burner).Times safety time
t4‘ (TSA´), short preignition time (t3´) and interval (t4´) are only programmed by burner controls type
LGK16.335... and LGK16.635...
17/28
The symbol appearing above the reading mark indicates the kind of fault:
No start One of the contacts is not closed (also see Prerequisites for burner startup)
Extraneous light
Lockout during or after completion of the control sequence
Example:
- Flame not extinguished
- Leaking fuel valves
- Faulty flame supervision circuit
P Lockout The air pressure signal has not been received at the start of the air pressure check
Each air pressure failure after this time initiate also lockout.
> Abortion of startup Auxiliary switch (m) has not delivered the positioning signal for the low-fire position
sequence, to terminal 8.
Terminals 6, 7 and 14 and, in case LOK16... is used, terminal 15, also remain live
until the fault is corrected.
1 Lockout No flame signal has been received on completion of the (first) safety time.
I Lockout The flame signal has been lost during burner operation
Air pressure failure
After the lockout reset, the burner control sequence switch first returns to the start
position and then initiates a burner restart.
If lockout occurs any other moment in time between start and preignition not indicated
by a symbol, the usual cause is a premature flame signal, that is, a faulty flame signal
caused, for instance, by a self-igniting UV tube.
18/28
a a a
Lockout indication
b´
P P P b
b´
2
1
1
1 2
b
b
a a
P b´ P b
2
1
1
2
7785p02/0296
LGK16.335... LGK16.635...
When lockout has occurred, the burner control can immediately be reset:
Do not press the lockout reset button for more than 10 seconds
After that, the burner control programmed the restarting of the burner
Note!
Do not press the lockout reset button for more than 10 seconds.
19/28
zm a
A
t1 t11 t16
t10
t7
P
t3´
t12
t3
t4
1
t3n
TSA
t5
B
C
AS
D
t13
t6
1 2 21 3 A 13 12 14 4 5 6 7 15 16 17 18 19 20 9 11 10 8 22 24
1(3) B +
LR
SB AL W RAR9...
SA
H LP R v a M z m
EK2
Si M1 M2 Z BV1 BV3
LK
BV2
L
N 7785a01/0908
Note!
In applications involving air heaters (WLE), or in the case of oil burners with a
maximum throughput of > 30 kW/h, removing wire link B is not permitted.
Caution!
Do not press lockout reset button (EK...) for more than 10 seconds!
Connect the safety valve as specified in the diagram provided by the burner
manufacturer.
20/28
A z m a
t7
t16
t10
P
t11
t1
t3´
t12
t3
t4´
1
t4
TSA´
TSA
2
t5
t5
t9
B
C
AS
t13
t6
A
1 2 21 3 13 12 14 4 5 6 7 16 17 18 19 20 9 11 10 8 22 23 15
1
LR
d1 d2
SB bv... W GP 2 5 3 4 1
1(3)
SA v a z m + M
R M
N N
H QRA5... 1)
BV1 BV2 BV3
EK2 M1 M2 Z LK
Si AL
L LP ZBV BV1 BV2 22 24
N
7785a02e/0604 TSA´, t3´, t4´, only:
LGK16.335
and LGK16.635 ION
Caution!
Do not press lockout reset button (EK...) for more than 10 seconds!
Connect the safety valve as specified in the diagram provided by the burner
manufacturer.
21/28
d1/d2
M1 M2
N
5 13 14 V
fr1 fr2 fr3
IV a b XIII
b a XII
b a a b NTC a b
XIV
AR a b
VII
L1
EK1 br2 a b
X VIII VI V III ar3
M
II a
a b a b b M
E b a a b a b
A BR SM
3 21 2 16 17 18 19 20 9 11 10 8
LR
1(3)
SA v a z m
AL Z M LK
H ZBV BV1 BV2 BV3 7785a06/0305
Si EK2
L
BV1 BV2
N
Caution!
Do not press lockout reset button (EK...) for more than 10 seconds!
LOK16...
1
AS
br1
**I XV
a b a b a b RAR9...
+
ar1 ar2 22 23 24
4 12 6 7 V
SB W
FR
M1 M2
B R LP fr3 a b
N
XIV
5 13 14 fr2 a b
fr1
NTC VII
a b b a
a b
IX
XII ar3
XI XIII II X V VI III VIII
IV
b a a b b aa b a b a ba ba b
AR SM
M
EK1 br2
L1 M
E
BR
A
20
3 21 2 15 16 18 19 9 11 10 17 8
1 (3) LR
AL SA v a z m
M L
H EK2 BV2
L Si
7785a07/0908
Z BV1 BV3
N
Caution!
Do not press lockout reset button (EK...) for more than 10 seconds!
22/28
VII a
b 8
TSA t20
VIII a 18
b
IX
*t3´ *t4´ t9
a 17
X b
*TSA´ t5
XI
a
XII b t10 t13
XIII a
b
a
XIV b
a 12
XV b 7
t8 7785d03e/0805
P 1 2
* Times safety time (TSA´), long preignition time (t3´) and interval (t4´) are only programmed by
burner controls LGK16.335... and LGK16.635...
IV a 15
t3´ t3n
a 9
V 11
b t16
VI a 20
b
VII a
b 8
t20
a 17
VIII
b
IX a
TSA
a 18
X b t5
a
XI
b
a
XII b
t10 t13
XIII a
b
a
XIV b
a
XV b
t8 7785d04e/0604
P 1
23/28
A B C D
T R
P
t7 t1 t6
M1
M
~ M2
t3
Z
TSA
BV1
t4
R LR
t5
100%
M
min.
LK 0...
BV2
t11 t12
FS
7785d01/0901
Interrupted pilot burners (burners with pilot burner), controlled and supervised by
LGK16.335 or LGK16.635, for example.
The other types of burner controls of the LGK16... range program the times safety time
(TSA), preignition time (t3), interval (t4) and second safety time (t9) for the pilot burner.
A B C D
T R
P
t7 t1 t6
M1
M
~ M2
t3´
Z
TSA´
ZBV
t4´ t9
BV1
R LR
t5
100%
M
min.
LK 0...
BV2
t11 t12
FS
7785d02/1001
24/28
18 19 17 9 20 11 10 8 6
LOK16... Control of the actuator during operation by feeding control
LR signals to terminal 17
BV1 BV2 LK
N 7785a09/0396
13 12 14 4 5 6
Wiring required for operation without air pressure
supervision
R
d1
If an auxiliary contact of the fan contactor is included in
W
the circuit as shown in the diagram, ignition and fuel
d1/d2 M1
N
release are possible only when the contact is closed.
7785a11/0196
3 12 13 14 4 5
LOK16.../LGK16... Semiautomatic startup
AL I
W GP
LP
0 The burner is switched on manually by pressing button I.
L3
N Then, the burner control programs the startup sequence
7785a05/1295
and flame supervision.
The burner is switched off manually by pressing button 0, or automatically by the limit
thermostat or pressure switch (W), or by gas pressure switch (GP).
Signal lamp (L3) indicates when the burner control is ready to be started; it extinguishes
shortly after the burner is switched on.
19 20 9 11 10 8
Connecting of actuators without end switch for the
LR CLOSED position
SA
v a M z LK
Switch (Z) is set to low-fire
BV2 7785a08/0196
N
19 20 9 11 10 8 6
Control of a fuel valve by terminal 20 in the case of
burners without air damper or with an air damper not
controlled by the burner control.
BV2 BV3
N 7785a10/0396 The relay is not required if the valve connected to terminal
20 is hydraulically series-connected to a valve controlled
by terminal 18 or 19.
If no actuator is used, terminal 8 must be connected to
terminal 6.
25/28
Note!
In applications involving air heaters (WLE), or in the case of oil burners with a maximum
throughput of > 30 kW/h, removing wire link B is not permitted.
BR Lockout relay with «br» contacts
BV... Fuel valve
bv... Auxiliary contact in the valve actuator for the fully closed position check
d... Contactor or relay
EK... Lockout reset button
ION Ionization probe
FR Flame relay with «fr» contacts
FS Flame signal
GP Gas pressure switch
H Mains isolator
L... Lockout warning lamp
LK Air damper
LP Air pressure switch
LR Load controller
m Auxiliary changeover switch for the air damper’s MIN position
M... Fan or burner motor
NTC Resistor with negative temperature coefficient
QRA... UV detector
R Control thermostat or pressurestat
RAR9... Silicon photocell detector
SA Actuator of air damper
SB Safety limit thermostat
Si External fuse
SM Synchronous motor of sequence switch
v In the actuator: Auxiliary changeover switch for release of fuel as a function of the air damper position
V Flame signal amplifier
W Limit thermostat or pressure switch
z In the actuator: End switch for the air damper’s fully closed position
Z Ignition transformer
ZBV Pilot valve
A Startup
B Operating position
C Controlled shutdown
D End of control sequence
26/28
Lockout indication positions when there is no input signal (see Control sequence in the event of faults):
◄ No start
▲ Abortion of startup sequence
▼ Abortion of startup sequence
Time table
* Times safety time (TSA´), long preignition time (t3´) and interval (t4´) are only programmed by burner
controls LGK16.335... and LGK16.635...
27/28
LOK16.../LGK16...
1,5
108,5
123
Plug-in base AGM17/AGM17.1
7785m04/0305
27,5 27,5
37
103
7,5
103
2017 Siemens AG Building Technologies Division, Berliner Ring 23, D-76437 Rastatt
28/28 Subject to change!