Sistemas Hidrostáticos para Rodillos Vibratorios

Brueninghaus Hydromatik
Hydrostatic Drive Systems for Road Rollers
RE 98053/04.95
Hydrostatic Drive Systems for Road Rollers
Drives, Control, Movement.

A complete transmission
system from a single
supplier.
In order to attain smooth road surfaces sealed

to an optimum level, a repeatable and reliable
precision is required for the sealing function
carried out by road rollers.
A hydrostatic drive offers the best solution for
this.
Axial piston units from Brueninghaus

Hydromatik are used for transmission and
vibration drives, for additional devices, and in
addition they fulfil the required safety functions.
The quality of the Brueninghaus Hydromatik

products is along with the high level of
technologies the reason for content customers
worldwide.
The certification as to DIN ISO 9001 therefore
is the logical result of our extensive quality
assurance strategy.
In addition to the axial piston pumps and motors

with the associated control devices, including
electronics, the Rexroth group of companies is
able to supply all other components, such as
gear pumps and motors, radial piston motors,
valves, control devices, mechanical drives, etc.
The Mannesmann Rexroth group of companies

is able to offer a complete solution for any drive
application. Why not talk to our road roller
sales department?
Tandem vibration rollers
Component selection
Weight class < 2000 kg

4
Transmission pump
Axial piston pump A10VG 18...45
Transmission motor
Radial piston motor MCR 03...05
Vibration pump
Gear pump G2
Vibration motor
Gear motor G2
Unbalance valve
(double pressure relief valve)
Transmission pump
Axial piston pump A10VG 45
Control type: HW, EP
Transmission motor
with fixed or variable
displacement
Vibration pump
Control type: EZ, EP
Vibration motor
Axial piston motor A4FM 22...28
Axial piston motor A10FM 28
Isolation block with integral flushing valve

for switching off vibration motor
BKM
1
Transmission in closed loop circuit

Vibration drive in open loop circuit
Weight class > 2000 kg

4
BKM
1
Transmission and vibration drive in closed loop circuit
) A Rexroth flow divider, series MH2FA is

recommended for use in transmission drives
used in extreme operating conditions.
1
In order to ensure reliable hydrostatic braking

and in order to prevent the motor from
overturning when reversing in units, driven by
four hydraulic motors, a quadruple flow divider
should be installed for the transmission drive.
Rollers
Weight class < 3000 kg
Component selection
5
Transmission pump
Roll drive motor

Axle motor
Vibration pump
Gear pump G2
Vibration motor
Gear motor G2
Unbalance valve
with adjustable start-up and braking
Transmission pump
Control type: HW, EP
Roll drive motor

with fixed or variable
displacement
2a
Roll drive
Epicyclic drive GFT 8...34
with axial piston motor A2FE or A6VE
Axle motor
Axial piston motor A6VM 55...160
Vibration pump
Control type: EZ, EP
Vibration motor
BKM
1
Transmission in closed loop circuit

Vibration drive in open loop circuit
Weight class > 3000 kg
BKM
1
2 2a
Transmission and vibration drive in closed loop circuit
) A Rexroth flow divider, series MH2FA is recommended
for use in transmission drives used in extreme operating

conditions (see RE 64 582)
1
Microcontroller MC7 for Road Rollers
Optional
Speed
speed transmission lever Roll drive
pre-selection
gears I/II
Transmission
Control
On/Off
Axle
gear I/II
I/II
Vibration
On/Off
Smooth setting of travel speed

Shock-free change of travel direction (reversing)
Storing of pre-set, optimum working speed for
both directions of travel
Anti-slip control for roll drive and axis
Emergency stop
+
Battery 12/24V
-
Microcontroller MC
+
Software ASR
RS 232
EP
EP
Accelerator
pedal
EZ
BKM
Mechanical
injection pump
Speed sensor
BB3
Diagnostics
Setting and tuning of acceleration times by

means of hand terminal BB-3
Parameter
setting
Process
monitoring
Vibration drive
Automatic and manual connection and
disconnection
Regulated connection and disconnection of
vibration drive during automatic operation,
controlled from transmission during reversing
operation
EP
A6VM
Hydrostatic transmission and vibration drive with anti-slip control

Example of roller
Technical data
Connections:
Supply voltage:
Protection class:
Interface:
7 analogue inputs
6 switched inputs
3 speed inputs
4 proportional outputs
2 switched outputs
1 PWM signal output (only one switched output required
if PWM signal output is used)
1 PWM signal input
1 analogue output
Microcontroller MC7
12/24 V
IP65
RS 232
Connection for control box BB-3 (hand terminal)
for commissioning, diagnostics, fault-finding and
matching of process values)
EMV tested
Control box BB-3

8
Safety functions
Possibility of realising an emergency stop function

High pressure bypass
(A4VG, A10VG)
brake
k Possible in all hydrostatic drives

k No hydrostatic braking on
activating bypass function
The bypass valve must be piped separately.
Positioning chamber short circuit

(A4VG, A10VG)
k Very short return times possible
k Hydrostatic braking is
maintained
The bypass valve is mounted directly
on to the pump.
Isolation of positioning pressure with

braking control (A4VG, A10VG)
G T
k Return time influenced to large

extent on line cross-sections.
k Hydrostatic braking is maintained
The valve may be mounted directly onto the
pump. Calibration with respect to brake
release and return time of pump is required.
Additional function for A4VG and

A10VG with HW control:
Zero position switch

It is used to disconnect vibration pump when
the roller is idle.
Please state safety and additional functions in

clear text when ordering.
9
Components
Variable pump A4VG

for closed circuit operation
Nominal pressure 400 bar
Peak pressure 450 bar
For further information
see data sheet RE 92 003
Combination pump
Pump 1 A4VG / A10VG
Pump 2 A4VG / A10VG
up to same size as pump 1.
Optional through drive for mounting
third pump (gear pump)
Variable pump A10VG

Sizes 28, 45
Variable pump A10VG

Size 18


Variable pump A4VG

Tandem pump version
(back to back)
Gear pump
Single/double pump version or
for mounting onto axial piston
pumps
Further information on request
For further information refer to

Mannesmann Rexroth
Sandwich directional valves

Series SM, SP
see data sheets RE 64 122 and
RE 64 139
Mannesmann Rexroth
10
Quadruple flow splitter

(differential lock)
Series MH4FA
Double flow splitter

(differential lock)
Series MH2FA

Mannesmann Rexroth

Mannesmann Rexroth
Fixed displacement motor A2FM

Sizes 5...200
for open and closed circuit operation
(Size 5: 315 bar)
(Size 5: RE 91 003)

Swashplate design,
Variable motor A6VM

Sizes 28...200

Plug-in motor A10FE
Sizes 18...45
Radial piston motor MCR

(slow speed)
see data sheets RE 09 727
and RE 15 208
Control plate
Series M10 for auxiliary functions,
e.g. brake release
Mannesmann Rexroth
Wheel or track drives

with integral hydraulic fixed
displacement motor A2FE or
variable motor A6VE
refer to Lohmann + Stolterfoht
Hydraulic pilot devices

Series TH6 / TH7
Unbalance valve and

isolation block

Mannesmann Rexroth

Mannesmann Rexroth
11
Brueninghaus Hydromatik GmbH
Mannesmann Rexroth GmbH
Plant Elchingen
Glockeraustrae 2
D89275 Elchingen
Telephone (0 73 08) 8 20
Telefax (0 73 08) 72 74
Telex 712 538
D97813 Lohr am Main

Telephone (0 93 52) 18 0
Telefax (0 93 52) 18 21 59
Telex 689 418-12
Plant Horb
An den Kelterwiesen 14
D72160 Horb
Telephone (0 74 51) 9 20
Telefax (0 74 51) 82 21
Telex 765 321

Sistemas Hidrostáticos para Rodillos Vibratorios

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Sistemas Hidrostáticos para Rodillos Vibratorios

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Brueninghaus Hydromatik

Hydrostatic Drive Systems for Road Rollers

Hydrostatic Drive Systems for Road Rollers

Drives, Control, Movement.

In order to attain smooth road surfaces sealed

Axial piston units from Brueninghaus

The quality of the Brueninghaus Hydromatik

In addition to the axial piston pumps and motors

The Mannesmann Rexroth group of companies

Tandem vibration rollers

Weight class < 2000 kg

Isolation block with integral flushing valve

Transmission in closed loop circuit

Weight class > 2000 kg

Transmission and vibration drive in closed loop circuit

) A Rexroth flow divider, series MH2FA is

In order to ensure reliable hydrostatic braking

Weight class < 3000 kg

Roll drive motor

Roll drive motor

Transmission in closed loop circuit

Weight class > 3000 kg

Transmission and vibration drive in closed loop circuit

) A Rexroth flow divider, series MH2FA is recommended

for use in transmission drives used in extreme operating

Microcontroller MC7 for Road Rollers

Smooth setting of travel speed

Setting and tuning of acceleration times by

Hydrostatic transmission and vibration drive with anti-slip control

Control box BB-3

Possibility of realising an emergency stop function

k Possible in all hydrostatic drives

Positioning chamber short circuit

Isolation of positioning pressure with

k Return time influenced to large

Additional function for A4VG and

Zero position switch

Please state safety and additional functions in

Variable pump A4VG

Variable pump A10VG

Variable pump A10VG

For further information

For further information

Variable pump A4VG

Further information on request

For further information refer to

Sandwich directional valves

Quadruple flow splitter

Double flow splitter

For further information

For further information

Fixed displacement motor A2FM

Fixed displacement motor A4FM

Variable motor A6VM

Fixed displacement motor A10FM

Radial piston motor MCR

Wheel or track drives

Hydraulic pilot devices

Unbalance valve and

For further information

For further information

Brueninghaus Hydromatik GmbH