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Dinison High Flow Seat Valve - Ver 7-En 5060-A
Dinison High Flow Seat Valve - Ver 7-En 5060-A
DESCRIPTION DENISON is pacemaker in the so-called cartridge principle and has more than
30 years experience in this technique.
2-Way cartridges are hydraulically operated seat valves and are designed for
especially compact manifold constructions. The basic element is the seat valve
consisting of the sleeve, the spool – with or without damping –, the spring, the ring
and the seals. The complete cartridge (power component) is mounted in a
manifold cavity according to DIN 24342 and is completed with a control cover. The
cover includes all necessary pilot passages respectively connecting holes and
depends on function, stroke limiter and/or a shuttle valve.
In addition to functional advantages, cartridges can be arranged to give a symetri-
cal and compact layout.
All components are interchangeable with poppets and sleeves to give the desired
function.
Manufacturing processes are closely controlled and every valve is subject to a
functional test. World-wide standardisation and manufacturing tolerances
throughout the DENISON production plants ensure complete interchangeability of
components and spares can be obtained through the international service
network.
2
OPERATION
OPERATION 2-Way seat valves are hydraulically operated poppet type cartridges designed to
control flow direction either from port AfB or vice versa. An important function is
the area ratio of the seat area AA to the pilot area AX.
The valve opens if the active force on areas AA or AB exceeds the force on area AX
which operates in the closed direction. The pilot pressure on area AX operates via
cover control devices and pilot lines.
By correct combination of spool, sleeve, spring, orifice and a suitable control
device the valve operates to the desired requirements, as for instance fast or slow
operating, leakproof stop etc. Consequently moving masses can be braked to stop
depending on pressure, e. g. cylinders or hydraulic motors.
In spite of fast response time pressure peaks are reduced as seat valves are free of
overlap.
Whilst the valve is opening, acceleration follows immediately. The time normally
necessary to overcome overlap in conventional spool valves is eliminated.
Therefore machine cycle times may be reduced.
A = Working port
B = Working port
X = Pilot port
Y = Drain port
AA : AX = 1 : 1.07 AA : AX = 1 : 1.5
3
TECHNICAL DATA
4
CHARACTERISTICS
nominal
flow
flow
with damping with damping
without damping without damping
nominal flow
with damping
without damping
nominal
flow
with damping with damping
Dia. orifices in mm
Pressure drop „ p (bar)
Flow Q (l/min)
5
CAVITY ACCORDING TO DIN 24342
6
ORDERING CODE – CARTRIDGE
Series
Weight – Cartridge
Size
05 = NG16 C1D05 0.2 kg
08 = NG25
C1D08 0.4 kg
10 = NG32
12 = NG40 C1D10 1.0 kg
16 = NG50
C1D12 2.0 kg
20 = NG63
C1D16 3.6 kg
Area ratios AA : AX C1D20 6.9 kg
01 = 1:1
02 = 1 : 1.07
03 = 1 : 1.50
12 = 1 : 1.07
13 = 1 : 1.50 k
with damping
43 = 1 : 1.50 (only for end position control)
AA : AX = 1 : 1 AA : AX = 1 : 1.07 AA : AX = 1 : 1.50
AfB AfB BfA AfB BfA
1 = 0.33 0.36 5.00 0.50 1.00
2 = 0.66 0.71 10.20 1.00 2.00
3 = 1.67 1.79 22.50 2.50 5.00
4 = 2.34 2.51 35.80 3.50 7.00
5 = 3.34 3.58 51.10 5.00 10.00
6 = 4.00 – – – –
Note: for end position control only code 4
Design letter
Seal class
1 = N.B.R. (Buna N) Standard
4 = E.P.R.
5 = Viton `
AA : AX = 1 : 1 AA : AX = 1 : 1.07 AA : AX = 1 : 1.50
without damping without damping with damping without damping with damping
7
ORDERING CODE – CONTROL COVER
1 ) not for NG16 and NG63 2 ) only for NG50 and NG63 3 ) not for NG16
8
CONTROL FUNCTIONS (EXAMPLES)
1 2 3 4
5 6 7 8
see pages 15 & 16 see pages 15 & 16 see pages 15 & 16 see pages 15 & 16
9 10 11 12
see pages 17 & 19 see pages 18 & 20 see pages 17 & 19 see pages 18 & 20
9
CONTROL FUNCTIONS (EXAMPLES)
13 14 15 16
Sample shows pilot oil flow in Sample shows pilot oil flow in
manifold, if leakage free condition manifold, if leakage free condition
BfA is desired BfA is desired
see pages 17 & 19 see pages 18 & 20 see pages 17 & 19 see pages 17 & 19
17 18 19 20
2/2-Way seat type valve
CETOP 03 / 350 bar
see page 17 see pages 21 & 22 see pages 21 & 22 see pages 21 & 22
21 22
10
CONTROL COVER WITH OR WITHOUT REMOTE CONTROL PORT
Model number:
C1C**–02–X**–A*
(for details see page 8)
Port X (d1 )
optional
threaded port
(closed when
supplied)
11
CONTROL COVER WITH STROKE LIMITER, WITH REMOTE CONTROL PORT
d2
Model number:
C1C**–09
10–X**–A*
09 = with set screw
10 = with hand knob
(for details see page 8)
Port X (d1 )
optional
threaded port
(closed when
supplied)
12
CONTROL COVER WITH INTERNAL SHUTTLE VALVE
Model number:
C1C**–08–X**–Z1**–Z2**–A*
(for details see page 8)
Ports
X, Z1, Z2 (d1 )
optional
threaded ports
(closed when
supplied)
13
CONTROL COVER WITH STROKE LIMITER & INTERNAL SHUTTLE VALVE
d2
Model number:
C1C**–11
12–X**–Z1**–Z2**–A*
11 = with set screw
12 = with hand knob
(for details see page 8)
Ports
X, Z1, Z2 (d1 )
optional
threaded ports
(closed when
supplied)
14
CONTROL COVER WITHOUT PORTS Z1, Z2
Dimensions
C1C08 C1C10 C1C12 C1C16
4 Scews M5 x 30
NG25 NG32 NG40 NG50
4/2-Directional Valve 4D01 – CETOP 03
DIN 912–10.9 (see bulletin 4–EN 306) l1 85 102 125 140
Md = 8.3 Nm
Part no. Ù 57 Ù 48 Ù 36 Ù 29
700–70834–8 l2 = 69 = 60 = 49 = 41
Ports
X + Y (d1 ) b1 85 102 125 140
optional M6 (5 Nm)
threaded ports b2 42.5 51 62.5 70
(closed when
supplied) b3 48 56.5 72 79.5
b4 37 45.5 53 60.5
h1 40 50 60 68
h2 15 18 38 30
h3 23 27 31 33
h4 92 102 112 120
d1 G 1⁄4HH G 1⁄4HH G 1⁄2HH G 1⁄2HH
Weight 2 kg 4 kg 7.4 kg 10.5 kg
15
CONTROL COVER WITHOUT PORTS Z1, Z2
4 Scews M6 x 40
DIN 912–12.9
Md = 15 Nm Dimensions
Part no.
361–08244–8 C1C16 C1C20
4/2-Directional Valve 4D02 – CETOP 05
NG50 NG63
(see bulletin 4–EN 330) l1 140 180
l2 Ù 53 Ù 33
= 93 = 73
1 ⁄ 8 HH NPTF (10 Nm)
b1 140 180
Ports
X + Y (d1 ) b2 60.5 81
optional
threaded ports b3 70 90
(closed when
supplied) b4 79.5 99
h1 68 82
h2 30 40
h3 33 50
h4 151 165
d1 G 1⁄2HH G 3⁄4HH
Weight 10.5 kg 21 kg
16
CONTROL COVER WITH PORTS Z1, Z2
NG25 – NG32 – NG40 – NG50 to mount a 4/2-Directional Valve CETOP 03 (Solenoid ”A”)
2/2-way seat type valve
CETOP 03 / 350 bar
Model number:
C1C**–13–A**–B**–P**–T**–A* C1C**–33–A**–B–P**–T**–A*
(for details see page 8) (for details see page 8)
q End position control see page 24
w Shuttle valves CETOP 03 see page 25
for 4D01
for 4D01 + C1C08 C1C10 C1C12 C1C16
Shuttle valve NG25 NG32 NG40 NG50
Dimension M5 x 30 / 10.9 M5 x 80 / 12.9
Part no. 700–70834–8 361–07323–8 l1 85 102 125 140
l2 Ù 57 Ù 48 Ù 36 Ù 29
= 69 = 60 = 49 = 41
4/2-Directional Valve 4D01 – CETOP 03 b1 85 102 125 140
(see bulletin 4–EN 306)
b2 42.5 51 62.5 70
b3 48 56.5 72 79.5
Ports
X, Y, Z1, Z2 (d1 ) b4 37 45.5 53 60.5
optional M6 (5 Nm)
threaded ports h1 40 50 60 68
(closed when
supplied) h2 15 18 38 30
h3 23 27 31 33
h4 92 102 112 120
d1 G1⁄4HH G 1⁄4HH G 1⁄2HH G 1⁄2HH
Weight 2 kg 4 kg 7.4 kg 10.5 kg
17
CONTROL COVER WITH PORTS Z1, Z2
NG25 – NG32 – NG40 – NG50 to mount a 4/2-Directional Valve CETOP 03 (Solenoid ”B”)
for 4D01
for 4D01 + C1C08 C1C10 C1C12 C1C16
Shuttle valve NG25 NG32 NG40 NG50
Dimension M5 x 30 / 10.9 M5 x 80 / 12.9
Part no. 700–70834–8 361–07323–8 l1 85 102 125 140
l2 Ù 57 Ù 48 Ù 36 Ù 29
= 69 = 60 = 49 = 41
4/2-Directional Valve 4D01 – CETOP 03 b1 85 102 125 140
(see bulletin 4–EN 306)
b2 42.5 51 62.5 70
b3 48 56.5 72 79.5
Ports X, Y, Z1, Z2 (d1 ) b4 37 45.5 53 60.5
optional
threaded ports M6 (5 Nm) h1 40 50 60 68
(closed when
supplied) h2 15 18 38 30
h3 23 27 31 33
h4 92 102 112 120
d1 G1⁄4HH G 1⁄4HH G 1⁄2HH G 1⁄2HH
Weight 2 kg 4 kg 7.4 kg 10.5 kg
18
CONTROL COVER WITH PORTS Z1, Z2
for 4D02
for 4D02 + C1C16 C1C20
Shuttle valve NG50 NG63
Dimension M6 x 40 M6 x 100
Part no. 361–08244–8 361–00015–8 l1 140 180
l2 Ù 53 Ù 33
= 93 = 73
4/2-Directional Valve 4D02 – CETOP 05 b1 140 180
(see bulletin 4–EN 330)
b2 60.5 81
b3 70 90
Ports
X, Y, Z1, Z2 (d1 ) b4 79.5 99
optional 1 ⁄ 8 HH NPTF (10 Nm)
threaded ports h1 68 82
(closed when
supplied) h2 30 40
h3 33 50
h4 151 165
d1 G 1⁄2HH G 3⁄4HH
Weight 10.5 kg 21 kg
19
CONTROL COVER WITH PORTS Z1, Z2
for 4D02
for 4D02 + C1C16 C1C20
Shuttle valve NG50 NG63
Dimension M6 x 40 M6 x 100
Part no. 361–08244–8 361–00015–8 l1 140 180
l2 Ù 53 Ù 33
= 93 = 73
4/2-Directional Valve 4D02 – CETOP 05 b1 140 180
(see bulletin 4–EN 330)
b2 60.5 81
b3 70 90
b4 79.5 99
1 ⁄ 8 HH NPTF (10 Nm) h1 68 82
Ports X, Y, Z1, Z2 (d1 ) h2 30 40
optional
threaded ports h3 33 50
(closed when
supplied) h4 151 165
d1 G 1⁄2HH G 3⁄4HH
Weight 10.5 kg 21 kg
20
CONTROL COVER WITH PORTS Z1, Z2
4 Screws M5 x 30 Dimensions
DIN 912–10.9
Md = 8.3 Nm C1C08 C1C10 C1C12 C1C16
Part no. 700–70834–8 NG25 NG32 NG40 NG50
l1 85 102 125 140
l2 Ù 57 Ù 48 Ù 36 Ù 29
= 69 = 60 = 49 = 41
4/3-Directional Valve 4D01 – CETOP 03 b1 85 102 125 140
(see bulletin 4–EN 306)
b2 42.5 51 62.5 70
b3 48 56.5 72 79.5
b4 37 45.5 53 60.5
Ports
X, Y, Z1, Z2 (d1 ) M6 (5 Nm) h1 40 50 60 68
optional
threaded ports h2 15 18 38 30
(closed when
supplied) h3 23 27 31 33
h4 92 102 112 120
d1 G1⁄4HH G 1⁄4HH G 1⁄2HH G 1⁄2HH
Weight 2 kg 4 kg 7.4 kg 10.5 kg
21
CONTROL COVER WITH PORTS Z1, Z2
4 Screws M6 x 40 Dimensions
DIN 912–12.9
Md = 15 Nm C1C16 C1C20
Part no. 361–08244–8 NG50 NG63
l1 140 180
l2 Ù 53 Ù 33
4/3-Directional Valve 4D02 – CETOP 05 = 93 = 73
(see bulletin 4–EN 330)
b1 140 180
b2 60.5 81
b3 70 90
1 ⁄ 8 HH NPTF (10 Nm) b4 79.5 99
Ports
X, Y, Z1, Z2 (d1 ) h1 68 82
optional
threaded ports h2 30 40
(closed when
supplied) h3 33 50
h4 151 165
d1 G 1⁄2HH G 3⁄4HH
Weight 10.5 kg 21 kg
22
CONTROL COVER TO MOUNT A CHECK VALVE PILOT HEAD
4 Screws M10 x 45
DIN 912–12.9 Dimensions
Md = 82 Nm
Part no. 700–71602–8 C1C08 C1C10 C1C12 C1C16
Y1 (G 1 ⁄4 HH) NG25 NG32 NG40 NG50
l1 93 102 125 140
l2 21.5 10 – –
l3 13.5 16 20 20
b1 85 102 125 140
b2 42.5 51 62.5 70
h1 40 50 60 68
h2 15 18 38 30
h3 23 27 31 33
h4 78 88 98 106
d1 14
G ⁄ HH 14
G ⁄ HH 12
G ⁄ HH G 1⁄2HH
Port X (d1 ) Weight 2 kg 4 kg 7.4 kg 10.5 kg
optional
threaded port
(closed when
supplied)
4 Mounting screws DIN 912–12.9
(are included in cover order)
23
END POSITION CONTROL (CLOSED VALVE POSITION)
Dimensions
C1C08 C1C10 C1C12 C1C16 C1C20
NG25 NG32 NG40 NG50 NG63
l1 100 102 125 140 180
Port X (d1 ) l2 32 32 20 12 12
optional
threaded port b1 85 102 125 140 180
(closed when
supplied) cable approx. h1 40 50 60 68 82
2 m lg.
d1 G 1⁄4HH G 1⁄4HH G 1⁄2HH G 1⁄2HH G 3⁄4HH
d2 l 13 l 17 l 21 l 21 l 31
Weight 2.2 kg 4.3 kg 6.8 kg 11 kg 22 kg
U (V) brown
L-Signal
US
2.2 black
stroke blue
PNP contact
24
SHUTTLE VALVES CETOP 03
25
SHUTTLE VALVES CETOP 05
26