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DENISON HYDRAULICS

Seat Valve Cartridges C1D, C1C


2/2-Way Function / Cavity according to DIN 24342

Publ. 7–EN 505–B, replaces 7–EN 505-A


FEATURES, DESCRIPTION

FEATURES x Spools with or without damping.


x Three area ratios.
x Five spring options for cracking pressure.
x Only one sleeve necessary for all spools within one cartridge size.
x Control covers:
– for direct operation,
– to mount a directional valve CETOP 03/05,
– with internal shuttle valve,
– with stroke limiter,
– with stroke limiter and shuttle valve.
x Shuttle valves also available in sandwich type.
x End position control with amplifier.

Example: Cartridge with control cover


for direct operation

DESCRIPTION DENISON is pacemaker in the so-called cartridge principle and has more than
30 years experience in this technique.
2-Way cartridges are hydraulically operated seat valves and are designed for
especially compact manifold constructions. The basic element is the seat valve
consisting of the sleeve, the spool – with or without damping –, the spring, the ring
and the seals. The complete cartridge (power component) is mounted in a
manifold cavity according to DIN 24342 and is completed with a control cover. The
cover includes all necessary pilot passages respectively connecting holes and
depends on function, stroke limiter and/or a shuttle valve.
In addition to functional advantages, cartridges can be arranged to give a symetri-
cal and compact layout.
All components are interchangeable with poppets and sleeves to give the desired
function.
Manufacturing processes are closely controlled and every valve is subject to a
functional test. World-wide standardisation and manufacturing tolerances
throughout the DENISON production plants ensure complete interchangeability of
components and spares can be obtained through the international service
network.

2
OPERATION

OPERATION 2-Way seat valves are hydraulically operated poppet type cartridges designed to
control flow direction either from port AfB or vice versa. An important function is
the area ratio of the seat area AA to the pilot area AX.
The valve opens if the active force on areas AA or AB exceeds the force on area AX
which operates in the closed direction. The pilot pressure on area AX operates via
cover control devices and pilot lines.
By correct combination of spool, sleeve, spring, orifice and a suitable control
device the valve operates to the desired requirements, as for instance fast or slow
operating, leakproof stop etc. Consequently moving masses can be braked to stop
depending on pressure, e. g. cylinders or hydraulic motors.
In spite of fast response time pressure peaks are reduced as seat valves are free of
overlap.
Whilst the valve is opening, acceleration follows immediately. The time normally
necessary to overcome overlap in conventional spool valves is eliminated.
Therefore machine cycle times may be reduced.

A = Working port
B = Working port
X = Pilot port
Y = Drain port

Seat area AA Seat area AA


100 % 100 %

Annular area AB Annular area AB


7% 50 %

AA : AX = 1 : 1.07 AA : AX = 1 : 1.5

Pilot area AX Pilot area AX


107 % 150 %

Active areas Size 16 Size 25 Size 32 Size 40 Size 50 Size 63


Seat area i=1:1 AA cm 2 2.27 4.91 8.04 12.56 19.60 31.16
i = 1 : 1.07 AA cm 2 2.12 4.60 7.50 11.74 18.30 29.12
i = 1 : 1.5 AA cm2 1.51 3.30 5.50 8.37 13.10 20.77
Annular area i = 1 : 1.07 AB cm 2 0.15 0.31 0.54 0.82 1.30 2.07
i = 1 : 1.5 AB cm2 0.76 1.61 2.54 4.19 6.50 10.33
Pilot area AX cm2 2.27 4.91 8.04 12.56 19.60 31.16
Stroke (without damping) h mm 7 8 9 12 16 19
Stroke (with damping) h mm 7 10 12 16 20 24

3
TECHNICAL DATA

GENERAL x Type of unit Seat valve


x Design Poppet type
x Type of mounting Manifold cavity DIN 24342
x Port sizes NG16, NG25, NG32, NG40, NG50, NG63
x Mounting position Optional
x Direction of flow A–B or B–A
x Ambient temperature range – 20 . . . + 80 hC
x Suitability for special Consult DENISON
working conditions

HYDRAULIC CHARACTERISTICS x Operating pressure range


– port A, B, X, Z1, Z2 . . . 350 bar (315 bar for version with 4D02)
– port Y according to system tank pressure
x Fluid temperature range – 18 . . . + 80 hC
x Viscosity range 10 . . . 650 cSt
x Recommended operating viscosity 30 cSt

NG16 NG25 NG32 NG40 NG50 NG63


x Nominal flow l/min 120 340 475 850 1450 2000
x Max. flow l/min 200 450 750 1250 2000 3000

TYPE OF ACTUATOR x Hydraulically


x Pilot pressure . . . 350 bar (315 bar for version with 4D02)
x Area ratio AA : AX 1:1
1 : 1.07
1 : 1.5

NG16 NG25 NG32 NG40 NG50 NG63


x Pilot volume (w/o damping) cm 3 1.6 3.8 7.2 15.1 31.4 59.2
x Pilot volume (with damping) cm3 1.6 4.9 9.6 20.1 39.3 74.8
x Pilot flow to close in 100 ms l/min 9.6 1) 23.5 1) 43.5 1) 90.6 1) 187.0 1) 355.2 1)
l/min 9.6 2) 29.4 2) 58.0 2) 120.6 2) 236.0 2) 448.8 2)
1) without damping
2) with damping
(other values to be interpolated)

4
CHARACTERISTICS

„ p-Q-Characteristics (at 40 cSt and 50 hC) Flow AfB


without spring

C1D05 – NG16 C1D08 – NG25


Pressure drop (bar)

Pressure drop (bar)


nominal

nominal
flow

flow
with damping with damping
without damping without damping

Flow (l/min) Flow (l/min)

C1D10 – NG32 C1D12 – NG40


Pressure drop (bar)

Pressure drop (bar)


nominal flow

nominal flow
with damping

without damping with damping

without damping

Flow (l/min) Flow (l/min)

C1D16 – NG50 C1D20 – NG63


Pressure drop (bar)

Pressure drop (bar)


nominal flow

nominal
flow
with damping with damping

without damping without damping

Flow (l/min) Flow (l/min)

Orifice Characteristics (at 40 cSt and 50 hC)

Dia. orifices in mm
Pressure drop „ p (bar)

Flow Q (l/min)

5
CAVITY ACCORDING TO DIN 24342

Dimension Tolerance NG16 NG25 NG32 NG40 NG50 NG63


b1 1 ) 65 85 102 125 140 180
Cavity
Section A–B
b2 1 ) 65 85 102 125 140 180
d1 H7 32 45 60 75 90 120
d2 H7 25 34 45 55 68 90
d3 16 25 32 40 50 63
min. 16 25 32 40 50 63
d4 2 )
max. 25 32 40 50 63 80
d5 3 ) max. 4 6 8 10 10 12
d6 M8 M12 M16 M20 M20 M30
d7 H13 4 6 6 6 8 8
m1 ± 0.2 46 58 70 85 100 125
m2 ± 0.2 25 33 41 50 58 75
m3 ± 0.2 25 33 41 50 58 75
m4 ± 0.2 23 29 35 42.5 50 62.5
Ra max (∑m) X = 1.6 Y = 2.5 m5 ± 0.2 10.5 16 17 23 30 38
B B B B 0
t1 + 0.1 43 58 70 87 100 130
0
t2 + 0.1 56 72 85 105 122 155
t3 5 ) 11 12 13 15 17 20
d4 min. 34 44 52 64 72 95
Configuration for control cover t4 2 )
d4 max. 29.5 40.5 48 59 65.5 86.5
Location hole 5
t5 ) 20 30 30 30 35 40
t6 4 ) 20 25 35 45 45 65
t7 2 2.5 2.5 3 4 4
t8 2 2.5 2.5 3 3 4
t9 min. 0.5 1.0 1.5 2.5 2.5 3
t10 min. 10 10 10 10 10 10
t11 4 ) max. 25 31 42 53 53 75
u 0.03 0.03 0.03 0.05 0.05 0.05
w 0.05 0.05 0.1 0.1 0.1 0.2

1 ) Cover parts (adjusting devices, pilot heads) can


exceed dimension b1 and b2 .

2 ) Port B can vary around the centre line


of port A.
A = Working port Note:
B = Working port Holes for mounting screws and pilot oil
X = Pilot port must not be damaged.
Y = Drain port
3 ) Drilling depth and drilling angle of pilot ports
Z1, Z2 = additional pilot ports
Z1 = preferred inlet are related to circuitry and arrangement
of valves within the manifold.
Z2 = preferred outlet
4 ) Recommended depth of screw (minimum) for
cast iron is dia. of thread times 1.25.

5 ) Close-tolerances work depth.

6
ORDERING CODE – CARTRIDGE

Model Number: C1D .. – .. – . – A .

Series
Weight – Cartridge
Size
05 = NG16 C1D05 0.2 kg
08 = NG25
C1D08 0.4 kg
10 = NG32
12 = NG40 C1D10 1.0 kg
16 = NG50
C1D12 2.0 kg
20 = NG63
C1D16 3.6 kg
Area ratios AA : AX C1D20 6.9 kg
01 = 1:1
02 = 1 : 1.07
03 = 1 : 1.50
12 = 1 : 1.07
13 = 1 : 1.50 k
with damping
43 = 1 : 1.50 (only for end position control)

Cracking pressure (bar)

AA : AX = 1 : 1 AA : AX = 1 : 1.07 AA : AX = 1 : 1.50
AfB AfB BfA AfB BfA
1 = 0.33 0.36 5.00 0.50 1.00
2 = 0.66 0.71 10.20 1.00 2.00
3 = 1.67 1.79 22.50 2.50 5.00
4 = 2.34 2.51 35.80 3.50 7.00
5 = 3.34 3.58 51.10 5.00 10.00
6 = 4.00 – – – –
Note: for end position control only code 4

Design letter

Seal class
1 = N.B.R. (Buna N) Standard
4 = E.P.R.
5 = Viton `

Spool / Sleeve combinations

AA : AX = 1 : 1 AA : AX = 1 : 1.07 AA : AX = 1 : 1.50
without damping without damping with damping without damping with damping

7
ORDERING CODE – CONTROL COVER

Model Number: C1C .. – .. – – A – .

Series Seal class


1 = N.B.R. (Buna N) Standard
4 = E.P.R.
5 = Viton `
Cover size
05 = NG16 12 = NG40
08 = NG25 16 = NG50
Design letter
10 = NG32 20 = NG63 (with control covers 02, 05, 06, 08, 14 only)

Control Cover Orifice positions for cover


X** 02, 09, 10
02 = for direct operation
X**–Z ** 07, 20
X**–Z1**–Z2** 08, 11, 12
To mount a 4/2-directional valve: A**–P **–T ** 04, 06
1 ) 03 = CETOP 03 valve (4D01)
2 ) 05 = CETOP 05 valve (4D02) k
plug in „A“ B**–P **–T ** 03, 05
A**–B **–P **–T** 13, 14
To mount a 4/2-directional valve:
1 ) 04 = CETOP 03 valve (4D01)
2 ) 06 = CETOP 05 valve (4D02) k
plug in „B“
Orifice size
00 = without
08 = 0.8 mm
1 ) 07 = To mount a check valve 10 = 1.0 mm
pilot head C4V 12 = 1.2 mm
14 = 1.4 mm
16 = 1.6 mm
08 = with internal shuttle valve 18 = 1.8 mm
(shuttle valves in stack valve type 20 = 2.0 mm
see pages 25, 26) 25 = 2.5 mm

With stroke limiter:


09 = with set screw
10 = with hand knob

With stroke limiter and shuttle valve:


1 ) 11 = with set screw
1 ) 12 = with hand knob

To mount a directional valve:


1 ) 13 = CETOP 03 valve (4D01)
2 ) 14 = CETOP 05 valve (4D02)

3 ) 20 = End position control with amplifier

Code Code Code Code Code Code Code


03 04 05 06 07 13 14
1 ) 23 = + 1 ) 24 = + 2 ) 25 = + 2 ) 26 = + 1 ) 27 = + 1 ) 33 = + 2 ) 34 = +
20 20 20 20 20 20 20

1 ) not for NG16 and NG63 2 ) only for NG50 and NG63 3 ) not for NG16

8
CONTROL FUNCTIONS (EXAMPLES)

1 2 3 4

see page 11 see page 12 see page 13 see page 14

5 6 7 8

see pages 15 & 16 see pages 15 & 16 see pages 15 & 16 see pages 15 & 16

9 10 11 12

Highest pressure from X and Z1 Highest pressure from X and Z1


is pilot pressure is pilot pressure

see pages 17 & 19 see pages 18 & 20 see pages 17 & 19 see pages 18 & 20

9
CONTROL FUNCTIONS (EXAMPLES)

13 14 15 16

Sample shows pilot oil flow in Sample shows pilot oil flow in
manifold, if leakage free condition manifold, if leakage free condition
BfA is desired BfA is desired

see pages 17 & 19 see pages 18 & 20 see pages 17 & 19 see pages 17 & 19

17 18 19 20
2/2-Way seat type valve
CETOP 03 / 350 bar

For press circuits


leakage free BfA

see page 17 see pages 21 & 22 see pages 21 & 22 see pages 21 & 22

21 22

see page 23 see page 23

10
CONTROL COVER WITH OR WITHOUT REMOTE CONTROL PORT

NG16 – NG25 – NG32 – NG40 – NG50 – NG63

Model number:
C1C**–02–X**–A*
(for details see page 8)

Port X (d1 )
optional
threaded port
(closed when
supplied)

4 Mounting screws DIN 912–12.9


Dimensions (are included in cover order)

C1C05 C1C08 C1C10 C1C12 C1C16 C1C20 Series Dimensions Torque


NG16 NG25 NG32 NG40 NG50 NG63
C1C05 M 8 x 40 35 Nm
l1 65 85 102 125 140 180
C1C08 M12 x 45 130 Nm
b1 65 85 102 125 140 180
C1C10 M16 x 60 330 Nm
b2 32.5 42.5 51 62.5 70 90
C1C12 M20 x 70 640 Nm
h1 35 40 50 60 68 82
C1C16 M20 x 80 640 Nm
h2 3 20 18 24 25 40
C1C20 M30 x 100 1800 Nm
h3 14 18 27 31 33 50
d1 G 1⁄8HH G 1⁄4HH G 1⁄4HH G 1⁄2HH G 1⁄2HH G 3⁄4HH
Weight 1.2 kg 2 kg 4 kg 7.4 kg 10.5 kg 21 kg

11
CONTROL COVER WITH STROKE LIMITER, WITH REMOTE CONTROL PORT

NG16 – NG25 – NG32 – NG40 – NG50

d2
Model number:
C1C**–09
10–X**–A*
09 = with set screw
10 = with hand knob
(for details see page 8)

Port X (d1 )
optional
threaded port
(closed when
supplied)

4 Mounting screws DIN 912–12.9


Dimensions (are included in cover order)

C1C05 C1C08 C1C10 C1C12 C1C16 C1C20 Series Dimensions Torque


NG16 NG25 NG32 NG40 NG50 NG63
C1C05 M 8 x 40 35 Nm
l1 65 85 102 125 140 180
C1C08 M12 x 45 130 Nm
b1 65 85 102 125 140 180
C1C10 M16 x 60 330 Nm
b2 32.5 42.5 51 62.5 70 90
C1C12 M20 x 70 640 Nm
h1 35 40 50 60 68 82
C1C16 M20 x 80 640 Nm
h2 3 20 18 24 25 40
h3 14 18 27 31 33 50
h4 max 87 95 107 124 144
h5 max 76 84 96 113 125
d1 G 1⁄8HH G 1⁄4HH G 1⁄4HH G 1⁄2HH G 1⁄2HH G 3⁄4HH
d2 l 50 l 50 l 50 l 50 l 63
Weight 1.3 kg 2.2 kg 4.3 kg 7.8 kg 11 kg 21 kg

12
CONTROL COVER WITH INTERNAL SHUTTLE VALVE

NG16 – NG25 – NG32 – NG40 – NG50 – NG63

Model number:
C1C**–08–X**–Z1**–Z2**–A*
(for details see page 8)

Ports
X, Z1, Z2 (d1 )
optional
threaded ports
(closed when
supplied)

4 Mounting screws DIN 912–12.9


Dimensions (are included in cover order)

C1C05 C1C08 C1C10 C1C12 C1C16 C1C20 Series Dimensions Torque


NG16 NG25 NG32 NG40 NG50 NG63
C1C05 M 8 x 40 35 Nm
l1 65 85 102 125 140 180
C1C08 M12 x 45 130 Nm
l2 9 12.5 15 17.5 20 10
C1C10 M16 x 60 330 Nm
b1 65 85 102 125 140 180
C1C12 M20 x 70 640 Nm
b2 32.5 42.5 51 62.5 70 90
C1C16 M20 x 80 640 Nm
b3 0 12.5 15 17.5 20 0
C1C20 M30 x 100 1800 Nm
b4 9 12.5 15 17.5 20 0
h1 35 40 50 60 68 82
h2 3 20 18 22 30 40
h3 14 18 27 31 33 50
h4 13 15 18 22 38 40
d1 18
G ⁄ HH 14
G ⁄ HH 14
G ⁄ HH 12
G ⁄ HH 12
G ⁄ HH G 3⁄4HH
Weight 1.2 kg 2 kg 4 kg 7.4 kg 10.5 kg 21 kg

13
CONTROL COVER WITH STROKE LIMITER & INTERNAL SHUTTLE VALVE

NG25 – NG32 – NG40 – NG50

d2

Model number:
C1C**–11
12–X**–Z1**–Z2**–A*
11 = with set screw
12 = with hand knob
(for details see page 8)

Ports
X, Z1, Z2 (d1 )
optional
threaded ports
(closed when
supplied)

4 Mounting screws DIN 912–12.9


Dimensions (are included in cover order)

C1C08 C1C10 C1C12 C1C16 Series Dimensions Torque


NG25 NG32 NG40 NG50
C1C08 M12 x 45 130 Nm
l1 85 102 125 140
C1C10 M16 x 60 330 Nm
l2 12.5 15 17.5 20
C1C12 M20 x 70 640 Nm
b1 85 102 125 140
C1C16 M20 x 80 640 Nm
b2 42.5 51 62.5 70
b3 12.5 15 17.5 20
b4 12.5 15 17.5 20
h1 40 50 60 68
h2 20 18 24 25
h3 18 27 31 33
h4 15 18 22 38
h5 max 95 107 124 144
h6 max 84 96 113 125
d1 G 1⁄4HH G 1⁄4HH G 1⁄2HH G 1⁄2HH
d2 l 50 l 50 l 50 l 63
Weight 2.2 kg 4.3 kg 7.8 kg 11 kg

14
CONTROL COVER WITHOUT PORTS Z1, Z2

NG25 – NG32 – NG40 – NG50 to mount a 4/2-Directional Valve CETOP 03

Model number: C1C**– 03–B**–P**–T** 04–A**–P**–T** 23–B**–P**–T** 24–A**–P**–T** –A*


(for details see page 8)

q End position control see page 24

Dimensions
C1C08 C1C10 C1C12 C1C16
4 Scews M5 x 30
NG25 NG32 NG40 NG50
4/2-Directional Valve 4D01 – CETOP 03
DIN 912–10.9 (see bulletin 4–EN 306) l1 85 102 125 140
Md = 8.3 Nm
Part no. Ù 57 Ù 48 Ù 36 Ù 29
700–70834–8 l2 = 69 = 60 = 49 = 41
Ports
X + Y (d1 ) b1 85 102 125 140
optional M6 (5 Nm)
threaded ports b2 42.5 51 62.5 70
(closed when
supplied) b3 48 56.5 72 79.5
b4 37 45.5 53 60.5
h1 40 50 60 68
h2 15 18 38 30
h3 23 27 31 33
h4 92 102 112 120
d1 G 1⁄4HH G 1⁄4HH G 1⁄2HH G 1⁄2HH
Weight 2 kg 4 kg 7.4 kg 10.5 kg

4 Mounting screws DIN 912–12.9


(are included in cover order)

Series Dimensions Torque


Mounting configuration according to CETOP, ISO and DIN
C1C08 M12 x 45 ( 90) 130 Nm
C1C10 M16 x 60 (110) 330 Nm
C1C12 M20 x 70 (130) 640 Nm
C1C16 M20 x 80 (150) 640 Nm

( ) screw length for version


with end position control

15
CONTROL COVER WITHOUT PORTS Z1, Z2

NG50 – NG63 to mount a 4/2-Directional Valve CETOP 05

Model number: C1C**– 05–B**–P**–T** 06–A**–P**–T** 25–B**–P**–T** 26–A**–P**–T** –A*


(for details see page 8)

q End position control see page 24

4 Scews M6 x 40
DIN 912–12.9
Md = 15 Nm Dimensions
Part no.
361–08244–8 C1C16 C1C20
4/2-Directional Valve 4D02 – CETOP 05
NG50 NG63
(see bulletin 4–EN 330) l1 140 180

l2 Ù 53 Ù 33
= 93 = 73
1 ⁄ 8 HH NPTF (10 Nm)
b1 140 180
Ports
X + Y (d1 ) b2 60.5 81
optional
threaded ports b3 70 90
(closed when
supplied) b4 79.5 99
h1 68 82
h2 30 40
h3 33 50
h4 151 165
d1 G 1⁄2HH G 3⁄4HH
Weight 10.5 kg 21 kg

4 Mounting screws DIN 912–12.9


(are included in cover order)

Series Dimensions Torque


C1C16 M20 x 80 (150) 640 Nm
C1C20 M30 x 100 1800 Nm

( ) screw length for version


Mounting configuration according to CETOP, ISO and DIN with end position control

16
CONTROL COVER WITH PORTS Z1, Z2

NG25 – NG32 – NG40 – NG50 to mount a 4/2-Directional Valve CETOP 03 (Solenoid ”A”)
2/2-way seat type valve
CETOP 03 / 350 bar

Highest pressure Sample shows pilot For press circuits


from X and Z1 oil flow in manifold, leakage free BfA
is pilot pressure if leakage free
condition
BfA is desired

Model number:
C1C**–13–A**–B**–P**–T**–A* C1C**–33–A**–B–P**–T**–A*
(for details see page 8) (for details see page 8)
q End position control see page 24
w Shuttle valves CETOP 03 see page 25

4 Screws DIN 912


Md = 8.3 Nm Dimensions

for 4D01
for 4D01 + C1C08 C1C10 C1C12 C1C16
Shuttle valve NG25 NG32 NG40 NG50
Dimension M5 x 30 / 10.9 M5 x 80 / 12.9
Part no. 700–70834–8 361–07323–8 l1 85 102 125 140

l2 Ù 57 Ù 48 Ù 36 Ù 29
= 69 = 60 = 49 = 41
4/2-Directional Valve 4D01 – CETOP 03 b1 85 102 125 140
(see bulletin 4–EN 306)
b2 42.5 51 62.5 70
b3 48 56.5 72 79.5
Ports
X, Y, Z1, Z2 (d1 ) b4 37 45.5 53 60.5
optional M6 (5 Nm)
threaded ports h1 40 50 60 68
(closed when
supplied) h2 15 18 38 30
h3 23 27 31 33
h4 92 102 112 120
d1 G1⁄4HH G 1⁄4HH G 1⁄2HH G 1⁄2HH
Weight 2 kg 4 kg 7.4 kg 10.5 kg

4 Mounting screws DIN 912–12.9


(are included in cover order)
Series Dimensions Torque
C1C08 M12 x 45 ( 90) 130 Nm
C1C10 M16 x 60 (110) 330 Nm
C1C12 M20 x 70 (130) 640 Nm
Mounting configuration according to CETOP, ISO and DIN C1C16 M20 x 80 (150) 640 Nm

( ) screw length for version


with end position control

17
CONTROL COVER WITH PORTS Z1, Z2

NG25 – NG32 – NG40 – NG50 to mount a 4/2-Directional Valve CETOP 03 (Solenoid ”B”)

Highest pressure Sample shows pilot


from X and Z1 oil flow in manifold,
is pilot pressure if leakage free
condition
BfA is desired

Model number: C1C**–13–A**–B**–P**–T**–A*


(for details see page 8)

w Shuttle valves CETOP 03 see page 25

4 Screws DIN 912


Md = 8.3 Nm Dimensions

for 4D01
for 4D01 + C1C08 C1C10 C1C12 C1C16
Shuttle valve NG25 NG32 NG40 NG50
Dimension M5 x 30 / 10.9 M5 x 80 / 12.9
Part no. 700–70834–8 361–07323–8 l1 85 102 125 140

l2 Ù 57 Ù 48 Ù 36 Ù 29
= 69 = 60 = 49 = 41
4/2-Directional Valve 4D01 – CETOP 03 b1 85 102 125 140
(see bulletin 4–EN 306)
b2 42.5 51 62.5 70
b3 48 56.5 72 79.5
Ports X, Y, Z1, Z2 (d1 ) b4 37 45.5 53 60.5
optional
threaded ports M6 (5 Nm) h1 40 50 60 68
(closed when
supplied) h2 15 18 38 30
h3 23 27 31 33
h4 92 102 112 120
d1 G1⁄4HH G 1⁄4HH G 1⁄2HH G 1⁄2HH
Weight 2 kg 4 kg 7.4 kg 10.5 kg

4 Mounting screws DIN 912–12.9


(are included in cover order)
Series Dimensions Torque
C1C08 M12 x 45 130 Nm
C1C10 M16 x 60 330 Nm
C1C12 M20 x 70 640 Nm
Mounting configuration according to CETOP, ISO and DIN C1C16 M20 x 80 640 Nm

18
CONTROL COVER WITH PORTS Z1, Z2

NG50 – NG63 to mount a 4/2-Directional Valve CETOP 05 (Solenoid ”A”)

Highest pressure Sample shows pilot


from X and Z1 oil flow in manifold,
is pilot pressure if leakage free
condition
BfA is desired

Model number: C1C**–14–A**–B**–P**–T**–A* C1C**–34–A**–B**–P**–T**–A*


(for details see page 8) (for details see page 8)
q End position control see page 24
w Shuttle valves CETOP 05 see page 26

4 Screws DIN 912–12.9


Md = 15 Nm Dimensions

for 4D02
for 4D02 + C1C16 C1C20
Shuttle valve NG50 NG63
Dimension M6 x 40 M6 x 100
Part no. 361–08244–8 361–00015–8 l1 140 180

l2 Ù 53 Ù 33
= 93 = 73
4/2-Directional Valve 4D02 – CETOP 05 b1 140 180
(see bulletin 4–EN 330)
b2 60.5 81
b3 70 90
Ports
X, Y, Z1, Z2 (d1 ) b4 79.5 99
optional 1 ⁄ 8 HH NPTF (10 Nm)
threaded ports h1 68 82
(closed when
supplied) h2 30 40
h3 33 50
h4 151 165
d1 G 1⁄2HH G 3⁄4HH
Weight 10.5 kg 21 kg

4 Mounting screws DIN 912–12.9


(are included in cover order)

Series Dimensions Torque


C1C16 M20 x 80 (150) 640 Nm
C1C20 M30 x 100 1800 Nm

( ) screw length for version


with end position control

Mounting configuration according to CETOP, ISO and DIN

19
CONTROL COVER WITH PORTS Z1, Z2

NG50 – NG63 to mount a 4/2-Directional Valve CETOP 05 (Solenoid ”B”)

Highest pressure Sample shows pilot


from X and Z1 oil flow in manifold,
is pilot pressure if leakage free
condition
BfA is desired

Model number: C1C**–14–A**–B**–P**–T**–A*


(for details see page 8)

w Shuttle valves CETOP 05 see page 26

4 Screws DIN 912–12.9


Md = 15 Nm Dimensions

for 4D02
for 4D02 + C1C16 C1C20
Shuttle valve NG50 NG63
Dimension M6 x 40 M6 x 100
Part no. 361–08244–8 361–00015–8 l1 140 180

l2 Ù 53 Ù 33
= 93 = 73
4/2-Directional Valve 4D02 – CETOP 05 b1 140 180
(see bulletin 4–EN 330)
b2 60.5 81
b3 70 90
b4 79.5 99
1 ⁄ 8 HH NPTF (10 Nm) h1 68 82
Ports X, Y, Z1, Z2 (d1 ) h2 30 40
optional
threaded ports h3 33 50
(closed when
supplied) h4 151 165
d1 G 1⁄2HH G 3⁄4HH
Weight 10.5 kg 21 kg

4 Mounting screws DIN 912–12.9


(are included in cover order)

Series Dimensions Torque


C1C16 M20 x 80 640 Nm
C1C20 M30 x 100 1800 Nm

Mounting configuration according to CETOP, ISO and DIN

20
CONTROL COVER WITH PORTS Z1, Z2

NG25 – NG32 – NG40 – NG50 to mount a 4/3-Directional Valve CETOP 03

End position control


see page 24

Model number: C1C**– 13–A**–B**–P**–T** 13–A**–P**–B**–T** 33–A**–B**–P**–T** –A*


(for details see page 8)

4 Screws M5 x 30 Dimensions
DIN 912–10.9
Md = 8.3 Nm C1C08 C1C10 C1C12 C1C16
Part no. 700–70834–8 NG25 NG32 NG40 NG50
l1 85 102 125 140

l2 Ù 57 Ù 48 Ù 36 Ù 29
= 69 = 60 = 49 = 41
4/3-Directional Valve 4D01 – CETOP 03 b1 85 102 125 140
(see bulletin 4–EN 306)
b2 42.5 51 62.5 70
b3 48 56.5 72 79.5
b4 37 45.5 53 60.5
Ports
X, Y, Z1, Z2 (d1 ) M6 (5 Nm) h1 40 50 60 68
optional
threaded ports h2 15 18 38 30
(closed when
supplied) h3 23 27 31 33
h4 92 102 112 120
d1 G1⁄4HH G 1⁄4HH G 1⁄2HH G 1⁄2HH
Weight 2 kg 4 kg 7.4 kg 10.5 kg

4 Mounting screws DIN 912–12.9


(are included in cover order)
Series Dimensions Torque
C1C08 M12 x 45 ( 90) 130 Nm
C1C10 M16 x 60 (110) 330 Nm
C1C12 M20 x 70 (130) 640 Nm
Mounting configuration according to CETOP, ISO and DIN C1C16 M20 x 80 (150) 640 Nm

( ) screw length for version


with end position control

21
CONTROL COVER WITH PORTS Z1, Z2

NG50 – NG63 to mount a 4/3-Directional Valve CETOP 05

End position control


see page 24

Model number: C1C**– 14–A**–B**–P**–T** 14–A**–B**–P**–T** 34–A**–B**–P**–T** –A*


(for details see page 8)

4 Screws M6 x 40 Dimensions
DIN 912–12.9
Md = 15 Nm C1C16 C1C20
Part no. 361–08244–8 NG50 NG63
l1 140 180

l2 Ù 53 Ù 33
4/3-Directional Valve 4D02 – CETOP 05 = 93 = 73
(see bulletin 4–EN 330)
b1 140 180
b2 60.5 81
b3 70 90
1 ⁄ 8 HH NPTF (10 Nm) b4 79.5 99
Ports
X, Y, Z1, Z2 (d1 ) h1 68 82
optional
threaded ports h2 30 40
(closed when
supplied) h3 33 50
h4 151 165
d1 G 1⁄2HH G 3⁄4HH
Weight 10.5 kg 21 kg

4 Mounting screws DIN 912–12.9


(are included in cover order)

Series Dimensions Torque


C1C16 M20 x 80 (150) 640 Nm
C1C20 M30 x 100 1800 Nm

( ) screw length for version


with end position control

Mounting configuration according to CETOP, ISO and DIN

22
CONTROL COVER TO MOUNT A CHECK VALVE PILOT HEAD

NG25 – NG32 – NG40 – NG50

End position control see page 24

Model number: C1C**– 07–X**–Z** 27–X**–Z** –A*


(for details see page 8)

Check valve pilot head


Opening Order no.
ratio
1 : 1 S16–39449–0
3 : 1 S16–39453–0
8 : 1 S16–39457–0
10 : 1 S16–39461–0

4 Screws M10 x 45
DIN 912–12.9 Dimensions
Md = 82 Nm
Part no. 700–71602–8 C1C08 C1C10 C1C12 C1C16
Y1 (G 1 ⁄4 HH) NG25 NG32 NG40 NG50
l1 93 102 125 140
l2 21.5 10 – –
l3 13.5 16 20 20
b1 85 102 125 140
b2 42.5 51 62.5 70
h1 40 50 60 68
h2 15 18 38 30
h3 23 27 31 33
h4 78 88 98 106
d1 14
G ⁄ HH 14
G ⁄ HH 12
G ⁄ HH G 1⁄2HH
Port X (d1 ) Weight 2 kg 4 kg 7.4 kg 10.5 kg
optional
threaded port
(closed when
supplied)
4 Mounting screws DIN 912–12.9
(are included in cover order)

Series Dimensions Torque


C1C08 M12 x 45 ( 90) 130 Nm
C1C10 M16 x 60 (110) 330 Nm
C1C12 M20 x 70 (130) 640 Nm
C1C16 M20 x 80 (150) 640 Nm

( ) screw length for version


with end position control

23
END POSITION CONTROL (CLOSED VALVE POSITION)

by proximity switch (incl. amplifier). Valve open: proximity switch damped.


This proximity switch is pressure proof and has no wearing parts.
NG25 – NG32 – NG40 – NG50 – NG63

Model number: C1C**–20–X**–Z**–A* (for details see page 8)


Note: End position control only in combination with cartridge C1D**–43–4–A*

Dimensions
C1C08 C1C10 C1C12 C1C16 C1C20
NG25 NG32 NG40 NG50 NG63
l1 100 102 125 140 180
Port X (d1 ) l2 32 32 20 12 12
optional
threaded port b1 85 102 125 140 180
(closed when
supplied) cable approx. h1 40 50 60 68 82
2 m lg.
d1 G 1⁄4HH G 1⁄4HH G 1⁄2HH G 1⁄2HH G 3⁄4HH
d2 l 13 l 17 l 21 l 21 l 31
Weight 2.2 kg 4.3 kg 6.8 kg 11 kg 22 kg

For valve combinations see


pages 15, 16, 17, 19, 21, 22, 23.

Technical Data (Proximity switch):


Function: PNP, Contact
Supply voltage US: 0 . . . 30 VDC
Supply voltage ripple: ≤ 0 %
Current consumption: max. 8 mA
Residual voltage L-Signal: US − 2.2 V at Imax
Output current (I): ≤ 200 mA
Type of protection: IP 67
Ambient temperarture: −25 . . . + 70 hC
Wire cross-section area: 3 x 0.5 mm2

U (V) brown
L-Signal
US
2.2 black

stroke blue
PNP contact

24
SHUTTLE VALVES CETOP 03

Order no. S26–28250–0 Weight: 1.6 kg

Dimension X = 34 mm (C1C08 / NG25)


23 mm (C1C10 / NG32)
14 mm (C1C12 / NG40)
6 mm (C1C16 / NG50)

For valve combinations see pages 17, 18.

Order no. S26–28251–0 Weight: 1.6 kg

Dimension Y = 27 mm (C1C08 / NG25)


21 mm (C1C10 / NG32)
8 mm (C1C12 / NG40)
0 mm (C1C16 / NG50)

For valve combinations see pages 17, 18.

25
SHUTTLE VALVES CETOP 05

Order no. S26–28248–0 Weight: 4 kg

For valve combinations see pages 19, 20.

Order no. S26–28249–0 Weight: 4 kg

For valve combinations see pages 19, 20.

26

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