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Tank Foundation Ring Beam Design

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Design of foundation for tank 1301B08, 1301B11, 1303B02, 1803B12

Design Data
1 Dia of tank d = 3.6 m
2 Height of tank H = 3.2 m
3 Cone height H1 = 0.5 m
Calculation of wind velocity as per IS 875 (P3-1987)
4 Basic wind speed Vb = 44 m/s
5 Risk Coefficient k1 = 1
6 Terrain, ht, stru. Size Coefficient
as per Class B, terrain category 2 k2 = 0.98
7 Topography Factor k3 = 1
Design Wind Speed Vz = 43.12 m/s
= 156 km/hr
8 Designwind pr 1115.601 N/m2
9 Inward drag associated with open tank
as per cl. 3.9.7.1(a)- API 650 = 240 N/m2
10 Total external Pressure P = 1355.601 N/m2
As per cl. 3.9.7.1(a)- API 650 formula for for max. ht. of unstiffened shell is based on total
external pressure of 1720 N/m2 which is result of wind velocity of 160km/hr.
Equivalent wind velocity corresponding to wind pr. Of 1355.601 N/m2 is calculated by
11 V = 142.0436 km/hr
As a conservative consideration design wind vel. = 156 km/hr
12 wind load on cylindrical shell/m2
of projected area = 83.33716 Kg/m2
13 Projected area of shell = D*H = 11.52 m2
14 Wind load on shell = 960.044 Kg
15 Wind moment due to shell MWs = 1536.07 Kgm
16 wind load on cone roof/m 2

of projected area = 69.77064 Kg/m2


17 Projected area of cone roof = 0.9 m2
18 wind load on cone roof = 62.79358 Kg
19 C.G. of cone roof from bottom = 3.366667 m
20 Wind moment due to cone roof MWr = 211.405 Kgm
21 Total overturning moment due to wind M = 1.748 Tm
Calculation of seismic force as per IS 1893 (1984)
22 b = 1
23 I = 1.5
24 ao = 0.04 for Zone III
25 Horizontal Coefficient ah = 0.06
26 Empty wt. of tank = 4.5 T
27 Total operating wt. = 37.5 T
28 Seismic Lateral force
a) when tank is empty = 0.27 T
b) when tank is full = 2.25 T
29 Overturning moment due to earthquake
a) when tank is empty = 0.432 Tm
b) when tank is full = 3.60 Tm

Design Data for Ring Beam


1 Grade of concrete = M25
2 Grade of steel = Fe500
3 Dia of tank d = 3.6 m
4 Coefficient of soil pressure at rest u = 0.4
5 Density of liquid store = 10 kN/m3
6 Density of earth considered = 18 kN/m3
7 Angle of repose f = 30 degree
8 Coefficient of active earth pressure Ka = 0.33
9 Net safe bearing capacity of soil = 50 kN/m2
10 Self weight of tank = 45 kN
11 Self weight of liquid store = 330 kN
12 Inner dia of ring wall = 3.3 m
13 Outer dia of ring wall = 3.9 m
15 Dia of foundation = 5.7 m
16 Horizontal Shear at top of ring beam
a) Due to wind force = 10.228 kN
b) Due to earthquake force = 22.5 kN
17 Overturning Moment at top of ring beam
a) Due to wind = 17.48 kNm
b) Due to earthquake = 36.00 kNm
300mm 3300mm 300mm

965mm
DP=
1550mm

DF=

900mm
450

5700mm
Design of ring wall
loading Data

Seismic moment when tank empty = 4.32 kNm


No. of basic loading cases = 4

Loads At tank bottom


Load case Description of load vertical Load KN Horizontal load KN Moment KN.m
1 Empty Wt. of tank 45 0 0
2 Operating Wt. of tank 375 0 0
3 Seismic Load when 0 22.5 36
tank full
4 Seismic Load when 0 2.7 4.32
tank empty

Load combination for stability check 101 = Load case 2


102 = Load case 1+4
103 = Load case 2+3

Load combination for design 201 = (Load case 2)*1.5


202 = (Load case 1)*0.9+(4)*1.5
203 = (Load case 2)*0.9+(3)*1.6
Combation of loads for stability check:

Loads At top of Ring Beam


Load case vertical Load KN Horizontal load KN Moment KN.m
101 375 0 0
102 45 2.7 4.32
103 375 22.5 36

Weight of ring wall Wrb = 213.33 kN


Weight of sand mat Ws = 387.1937 kN

Loads At botton of Ring Beam


Load case vertical Load KN Horizontal load KN Overturning Moment KN.m
101 975.52 0 0
102 645.52 2.7 11.1105
103 975.52 22.5 92.5875

Calculation of Resisting Moment at bottom of Ring Beam

Loads At botton of Ring Beam


Load case vertical Load KN Resisting Moment KN.m
101 975.52 977.32353
102 645.52 647.32353
103 975.52 977.32353

Check for Stability


Check for Overturning
Overturning Safety Factor = Resisting Moment
overturning Moment

Load case Overturning safety factor Check


101 #DIV/0! >1.5 hence safe
102 58.26 >1.5 hence safe
103 10.56 >1.5 hence safe

Check for sliding


Sliding Safety Factor = u*Vertical Load
Horizontal load
Load case sliding safety factor Check
101 #DIV/0! >1.5 hence safe
102 95.63 >1.5 hence safe
103 17.34 >1.5 hence safe

Check for crushing strength of concrete


Pmax/Pmin = P + M
A Z
where A= Area of Ring beam = 3.39292 m 2

where Z= section modulus of Ring beam = 2.295522 m3

Pmax shouldnot be greater than crushing strengh of Concrete = 25 N/mm2


Pmin shouldnot be less than 0

Load case Pmax (N/mm2) Check Pmin (N/mm2) Check


101 0.29 <25N/mm2 hence safe 0.29 >0 hence safe
102 0.20 <25N/mm2 hence safe 0.19 >0 hence safe
103 0.33 <25N/mm2 hence safe 0.25 >0 hence safe

Calculation of Reinforcement of Ring beam


Ring beam should be design for case for which factored load at top of ring beam is maximum.

Loads At top of Ring Beam


Load case vertical Load KN
201 562.5
202 40.5
203 337.5

Pu

Pu

Tu
qu1 qu2
Hoop tension on ring beam due to vertical load qu1 = 21.92217 kN/m2
Hoop tension at ring beam botton due to sand qu2 = 22.635 kN/m2
Avg Hoop tension on ring beam /m
Pu=(qu1+(qu1+qu2))*Dp+Df/2 Pu = 83.59777 kN/m
Direct tension on ring beam /m Tu = 137.9363 kN

Ast req. for ring beam = Tu/0.87*fy Ast = 317.095 mm2


ptmin = 0.2 %
Astmin = 1509 mm2
use 12 dia. Bar
cover = 40 mm
d1 = 2423 mm
spacing of bar = 181.6003 mm
Provide 12 mm dia. @ 150 mm C/C as a main reinforcement

Calculation of shear reinforcement


use 8 dia. Bar
spacing = 364.4247 mm
Provide 2 legged 8 mm dia. @ 200 mm C/C as a shear reinforcement

Load calculations for Base Slab

Total load coming on the top of foundation = 375 kN


Weight of ring wall = 213.33 kN
Weight of soil = 387.19 kN
Self weight of foundation = 287.07 kN
Total weight of foundation = 1262.60 kN

A Total weight coming on the foundation P = 1262.60 kN

B Moment at base of ring beam M = 102.7125 kNm

c Gross pressure at base G = 50 kN/m2

Checking of base pressure

A Check for max. Gross Pressure


Maximum pressure coming = P
A
= 1262.60
25.51759
= 49.48 kN/m2 <Gross pr. of soil
so safe

Calculation of Ast at top


Base slab is designed for max. pressure of 50KN/m2 for simlicity
Maximum Factored B.M. at face of ring beam = 30.375 kNm
Depth required d = 93.83 mm
Depth provided = 394 mm O.K.

Area of steel required Ast = 788.00 mm2

Provide 16 mm dia bar @ spacing = 255.1547 mm C/C

Provide 16 mm dia @200 mm C/C

Calculation of Ast at bottom


Pr. From bottom = 49.48 kN/m2
Pr. From top due to tank wt. & internal soil wt. = 100.36 kN/m2
Balance pr. = 50.88 kN/m2
Maximum Factored B.M. at centre of raft = 103.9006 kNm

Area of steel required Ast = 788.00 mm2

Provide 16 mm dia bar @ spacing = 255.1547 mm C/C

Provide 16 mm dia @200 mm C/C

Check for punching shear


Perimeter = 13.49 m
Area of resisting shear = 25.13931 m2
Shear force = 3784.635 KN
Tv = 0.712059 N/mm2
Bc = 1
Ks = 1
Tc = 1.25 N/mm2 O.K.
Concrete Grade
pt M15 M20 M25 M30 M35 M40 & above

0.15 0.28 0.28 0.29 0.29 0.29 0.3


0.25 0.35 0.36 0.36 0.37 0.37 0.38
0.5 0.46 0.48 0.49 0.5 0.5 0.51
0.75 0.54 0.56 0.57 0.59 0.59 0.6
1 0.6 0.62 0.64 0.66 0.67 0.68
1.25 0.64 0.67 0.7 0.71 0.73 0.74
1.5 0.68 0.72 0.74 0.76 0.78 0.79
1.75 0.71 0.75 0.78 0.8 0.82 0.84
2 0.71 0.79 0.82 0.84 0.86 0.88
2.25 0.71 0.81 0.85 0.88 0.9 0.92
2.5 0.71 0.82 0.88 0.91 0.93 0.95
2.75 0.71 0.82 0.9 0.94 0.96 0.98
3 0.71 0.82 0.92 0.96 0.99 1.01

0.15 0.29
0.25 0.36

0.1 0.07
#VALUE!

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