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DM 30 Asphalt Plant

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Quality Construction Equipment

DRUM MIX PLANT


DM Series 30 - 150 tph

★ Star Export House


With years of experience in asphalt mixing, strategic technology THERMODRUM UNIT CONTROLS
The Drying and Mixing unit of the asphalt plant Fully computerized control cabin (AC optional) with on board electrical power control console, distribution
tie-ups and an installed base of over 1800 plants, Apollo has mastered switch board, fully automatic process & sequence controls are a standard on all Apollo DM series plants.
demands complex flight design and heat
the continuous Asphalt Mixing Technology. The world over, Drum Mix Plants transfer technology. With its continuous A user friendly software gives you total reliability and ensures
from Apollo have produced millions of tons of quality asphalt, in the bargain R & D and incorporation of the latest design top notch performance.
generating a high level of customer satisfaction. Apollo plants are renowned up-gradations, Apollo thermodrum is miles
• Fail proof power interlocks and auto process controls
ahead of competition. The Apollo thermodrum
for quality of mix, lower operating costs, productivity, efficiency and • Online fault detection
unit follows a triple heat transfer system that • Online printing facility
high uptime. ensures a total transfer of heat to the • Provisions to print, store and edit production details,
aggregates, translating into higher productivity mix proportions, etc.
and lower fuel consumption. The heat is • Display of all process control parameters
transferred to the aggregates using the • Auto / manual operation
conductive, convective and radiation
The control is equipped with function keys and numeric keys
techniques. The unique flight design ensures and does not require special skills for operation. Intigrated Control Panel (optional)
total heat transfer, a thorough mixing &
coating, lower emissions and prevention of
bitumen oxidation.

DRUM MIX PLANT Quality Construction


BITUMEN HEATING &
STORAGE SOLUTIONS
With Apollo, customers can opt for a direct
Equipment
DM Series 30 - 150 tph heating type or hot oil heated bitumen
storage tanks. Storage capacities range from
15 - 50 cubic meters.
The indirect heating tanks are supplied with a
Japanese design thermic oil heater.
DRUM MECHANICS OVERSIZE REMOVAL VIBRATORY SCREEN
The Direct heating tanks are supplied with
The 30 -90 tph plants are supplied with a low maintenance cradle type drum drive. The auto lubrication The APOLLO DM Series of asphalt plants are supplied with oversize aggregate removal vibratory screens.
automatic imported pressure jet burner.
system ensures proper and adequate lubrication on the chain drive thereby ensuring long years of trouble Any oversize material, detrimental for the heating and mixing thermodrum internals, are screened out
free service. Optionally a four wheel friction drive, which is a standard on the 120 tph and higher models, ensuring better performance and safety of the plant. As a standard, all Apollo tanks are supplied
can be supplied. with auto thermostatic controls and level
POLLUTION CONTROL DEVICES (OPTIONAL) indicators.
Specially treated sprockets, thrust wheels, trunion rings and trunion rollers, engineered precisely for CV Series - Wet dust collectors
flawless and trouble free dryer drum rotation, ensures unlimited productivity. CV Series is a venturi type high efficiency wet dust collector that maintains the required environmental
standards in specified areas. The extreme turbulence type venturi design ensures a very good entrapping
BURNER
of the dust laden exhaust gas.
The high pressure atomized, fully automatic remotely controlled burner unit has already gained an enviable
reputation for its fuel efficiency, ease of operation and high uptime. Completely automatic process Large stainless steel spray nozzles provide a clog free operation and assure minimum water make up
controls with system interlocks ensure conformance to high safety standards. requirements. The adjustable venturi throat permits "fine tuning" to get optimum cleaning efficiency for
COLD AGGREGATES BIN FEEDERS the plant operating conditions.
Over 40 + years of experience and an installed base of over 2500 units mean design expertise for top "Freedom" Bag house Filter unit
performance even under the toughest of operating conditions. Freedom is a state of the art free air flow type bag house filter unit with specially treated meta aramid filter
The bins are all-welded and modular in construction, permitting easy addition of bins to meet growing elements designed specifically for asphalt application. This zero maintenance design keeps emissions
needs. Steep bin walls and valley angles allow free flow of aggregates from the feeders minimizing hold at less than 50 mg/Nm3,which meets International pollution control norms.
up of materials in the corners and bridging with sticky aggregates. CONTINUOUS ELECTROINIC BELT WEIGHING SYSTEM
The bins supplied with adjustable calibrated gate openings and variable speed feeder drives, together Electronic load cell weighing systems are mounted on the gathering conveyor or on the slinger conveyor
offer total proportional control, greater flexibility and accuracy of operations. for continuously monitoring the aggregate feed. The feedback from the Load cell is processed by the
PLC, which further automatically controls and meters the bitumen and filler proportioning.
FILLER STORAGE UNIT
Apollo offers a wide range (1.5-50 tons) of filler storage and feeding solutions for the customers to
choose from, depending on the site requirements. A variable speed computerized synchronized metering
system ensures the right proportioning in the mix.
HOT MIX SILO
Apollo offers a complete range of customized solutions for asphalt storage. The standard range includes
MONOPAK and TWINPAK systems. MONOPAK silos are available with storage capacities from
10 to 80 cubic meters. The TWINPAK silos are available with storage capacities ranging from
50 to 80 cubic meters with an additional feature of storing different mix designs. Various storage
combinations can be availed by opting for customized MULTIPAK designs. The silos are supplied with
automated standard safety controls and process interlocks. The storage silos can be supplied with skip
hoist arrangement, hot bucket elevators or swivelling loadout conveyors.
With years of experience in asphalt mixing, strategic technology THERMODRUM UNIT CONTROLS
The Drying and Mixing unit of the asphalt plant Fully computerized control cabin (AC optional) with on board electrical power control console, distribution
tie-ups and an installed base of over 1800 plants, Apollo has mastered switch board, fully automatic process & sequence controls are a standard on all Apollo DM series plants.
demands complex flight design and heat
the continuous Asphalt Mixing Technology. The world over, Drum Mix Plants transfer technology. With its continuous A user friendly software gives you total reliability and ensures
from Apollo have produced millions of tons of quality asphalt, in the bargain R & D and incorporation of the latest design top notch performance.
generating a high level of customer satisfaction. Apollo plants are renowned up-gradations, Apollo thermodrum is miles
• Fail proof power interlocks and auto process controls
ahead of competition. The Apollo thermodrum
for quality of mix, lower operating costs, productivity, efficiency and • Online fault detection
unit follows a triple heat transfer system that • Online printing facility
high uptime. ensures a total transfer of heat to the • Provisions to print, store and edit production details,
aggregates, translating into higher productivity mix proportions, etc.
and lower fuel consumption. The heat is • Display of all process control parameters
transferred to the aggregates using the • Auto / manual operation
conductive, convective and radiation
The control is equipped with function keys and numeric keys
techniques. The unique flight design ensures and does not require special skills for operation. Intigrated Control Panel (optional)
total heat transfer, a thorough mixing &
coating, lower emissions and prevention of
bitumen oxidation.

DRUM MIX PLANT Quality Construction


BITUMEN HEATING &
STORAGE SOLUTIONS
With Apollo, customers can opt for a direct
Equipment
DM Series 30 - 150 tph heating type or hot oil heated bitumen
storage tanks. Storage capacities range from
15 - 50 cubic meters.
The indirect heating tanks are supplied with a
Japanese design thermic oil heater.
DRUM MECHANICS OVERSIZE REMOVAL VIBRATORY SCREEN
The Direct heating tanks are supplied with
The 30 -90 tph plants are supplied with a low maintenance cradle type drum drive. The auto lubrication The APOLLO DM Series of asphalt plants are supplied with oversize aggregate removal vibratory screens.
automatic imported pressure jet burner.
system ensures proper and adequate lubrication on the chain drive thereby ensuring long years of trouble Any oversize material, detrimental for the heating and mixing thermodrum internals, are screened out
free service. Optionally a four wheel friction drive, which is a standard on the 120 tph and higher models, ensuring better performance and safety of the plant. As a standard, all Apollo tanks are supplied
can be supplied. with auto thermostatic controls and level
POLLUTION CONTROL DEVICES (OPTIONAL) indicators.
Specially treated sprockets, thrust wheels, trunion rings and trunion rollers, engineered precisely for CV Series - Wet dust collectors
flawless and trouble free dryer drum rotation, ensures unlimited productivity. CV Series is a venturi type high efficiency wet dust collector that maintains the required environmental
standards in specified areas. The extreme turbulence type venturi design ensures a very good entrapping
BURNER
of the dust laden exhaust gas.
The high pressure atomized, fully automatic remotely controlled burner unit has already gained an enviable
reputation for its fuel efficiency, ease of operation and high uptime. Completely automatic process Large stainless steel spray nozzles provide a clog free operation and assure minimum water make up
controls with system interlocks ensure conformance to high safety standards. requirements. The adjustable venturi throat permits "fine tuning" to get optimum cleaning efficiency for
COLD AGGREGATES BIN FEEDERS the plant operating conditions.
Over 40 + years of experience and an installed base of over 2500 units mean design expertise for top "Freedom" Bag house Filter unit
performance even under the toughest of operating conditions. Freedom is a state of the art free air flow type bag house filter unit with specially treated meta aramid filter
The bins are all-welded and modular in construction, permitting easy addition of bins to meet growing elements designed specifically for asphalt application. This zero maintenance design keeps emissions
needs. Steep bin walls and valley angles allow free flow of aggregates from the feeders minimizing hold at less than 50 mg/Nm3,which meets International pollution control norms.
up of materials in the corners and bridging with sticky aggregates. CONTINUOUS ELECTROINIC BELT WEIGHING SYSTEM
The bins supplied with adjustable calibrated gate openings and variable speed feeder drives, together Electronic load cell weighing systems are mounted on the gathering conveyor or on the slinger conveyor
offer total proportional control, greater flexibility and accuracy of operations. for continuously monitoring the aggregate feed. The feedback from the Load cell is processed by the
PLC, which further automatically controls and meters the bitumen and filler proportioning.
FILLER STORAGE UNIT
Apollo offers a wide range (1.5-50 tons) of filler storage and feeding solutions for the customers to
choose from, depending on the site requirements. A variable speed computerized synchronized metering
system ensures the right proportioning in the mix.
HOT MIX SILO
Apollo offers a complete range of customized solutions for asphalt storage. The standard range includes
MONOPAK and TWINPAK systems. MONOPAK silos are available with storage capacities from
10 to 80 cubic meters. The TWINPAK silos are available with storage capacities ranging from
50 to 80 cubic meters with an additional feature of storing different mix designs. Various storage
combinations can be availed by opting for customized MULTIPAK designs. The silos are supplied with
automated standard safety controls and process interlocks. The storage silos can be supplied with skip
hoist arrangement, hot bucket elevators or swivelling loadout conveyors.
TECHNICAL SPECIFICATIONS
Plant Model DM-45 DM-50 DM-60 DM-65
Rated Output @3% Moisture Content tph 40 - 60 60 - 90 90 - 120 120 - 150
Units
Cold Feed Bins No. of Bins* / Capacity nos / m³ 4 / 20 4 / 25 4 / 32 4 / 32
Charging Width mtrs 2.55 3.05 3.6 3.6
Auxillary Conveyor Drive Motor kW 4 x 1.1 4 x 1.5 4 x 2.2 4 x 2.2
Gathering Conveyor Belt (W x L) mm 500 x 22450 600 x 25600 600 x 29600 600 x 29600
Gathering Conveyor Drive Motor kW 2.2 3.7 5.5 5.5
Bin Vibrator (1 No.) kW 0.18 0.18 0.18 0.18
Feeding Capacity tph 80 110 140 180
Over Size Removal Screen Wire Mesh Size mm 45 x 45 45 x 45 45 x 45 45 x 45
Drive Motor kW 2.2 2.2 2.2 2.2
Slinger Conveyor Conveyor Belt (W x L) mm 500 x 15025 500 x 15025 500 x 15025 500 x 20400
Conveyor Drive Motor kW 3.7 3.7 3.7 5.5
Thermo Drum Unit Dryer (L x D) mtrs 6.0 x 1.2 6.7 x 1.5 7.3 x 1.8 7.9 x 1.8
Drive Type Cradle Type Chain Drive Cradle Type Chain Drive Cradle Type Chain Drive 4W Friction Drive
Drive Motor kW 15 18.5 30 4 x 7.5
Burner Capacity lph / MW 250 / 3 450 / 5.5 770 / 9.5 1140 / 14
Blower Connected Load kW 7.5 15 15 18.5
Fuel* Diesel Diesel Diesel Diesel
Exhauster cfm / kW 10500 / 15 14500 / 18.5 16500 / 30 with CV unit
Load Out Conveyor with Belt (W x L) mm 500 x 17900 600 x 17900 600 x 20300 600 x 20300
Gob Hopper Drive Motor kW 3.7 5.5 5.5 5.5
Gob Hopper Capacity kg 1000 1500 2000 2000
Hydraulic Power Pack kW 3.7 3.7 3.7 3.7
Mineral Filler Unit Capacity m³ 1.5 1.5 1.5 1.5
Drive Motor kW 1.5 1.5 1.5 1.5
Air Compressor Connected Load kW 5.5 5.5 11 11
Bitumen Tank Capacity m³ 15 15 20 30
Heating System* Direct Heating Direct Heating Direct Heating Indirect Heating
Bitumen Pump Model RT-2" RT-2" RT-2" RDRB-250L
Bitumen Motor kW 3.7 3.7 3.7 5.5
Hot Oil Pump RT-3/4" RT-3/4" RT-3/4" -
Hot Oil Motor kW 0.75 0.75 0.75 -
Fuel Tank Capacity m³ 2 3 3 3
Fuel Feeding Pump (I / O) mm 19.05 / 19.05 19.05 / 19.05 19.05 / 19.05 19.05 / 19.05
Fuel Motor kW 0.75 0.75 0.75 0.75
FO Kit (Optional) Outflow Heater kW 4.5 4.5 4.5 9
In-line Heater kW 14.5 18.5 18.5 18.5
Pollution Control Unit
Primary Multicone Nos. of Cone 20 15 21 21
Dry Dust Collector Dust Screw Drive kW 1.1 1.1 1.1 1.1
Secondary Units (Optional)
Wet Dust Collector Type Ventury Type Ventury Type Ventury Type Ventury Type
CV Series Water Pump kW 3.7 3.7 3.7 5.5
Exhauster cfm / kW 14500 / 18.5 15500 / 22 17500 / 37 21000 / 45
Bag House Filter Type – – – Reverse Air flow*
Dust Emission mg / Nm³ – – – <150
Filter Area m² – – – 330
Exhauster cfm / kW – – – 28250 / 90
Total Connected Load kW 73.7 89.8 126.2 156.6
Recommended Genset Capacity KVA 125 150 200 250
Open Land Requirement mtrs 35 x 30 35 x 35 40 x 35 50 x 40
* Options available
ACCESSORIES
Filler Silo Capacity Range m³ 3 / 7 / 11 / 18 / 28
Bitumen Tanks Capacity Range m³ 15 / 20 / 25 / 30 / 50
Heating System Direct heating / Thermic oil heating
Thermic Oil Heater Hot Oil Heater Capacity kcal / hr 300000 / 500000
Hot Mix Storage Silo Capacity Range m³ 15 / 30 / 15 x 2 / 50 / 80

With Apollo’s policy of constant upgradation of products, specifications are subject to change without prior notice. Accessories shown are optional and not a part of standard supply.

GUJARAT APOLLO INDUSTRIES LIMITED Registered Office & Works :


Corporate Office : "Apollo House" Near Mithakhali Circle, Ditasan, Post Jagudan,
Navrangpura, Ahmedabad - 380 009, INDIA. State Highway, Mehsana - 382 710 (Gujarat) INDIA.
Phone : +91-79-2656 3730 / 6618 8888 • Fax : +91-79-2656 4705 Phone : +91-2762-285 344 - 45 / 662 200
Email : info@apollo.co.in • Website : www.apollo.co.in Fax : +91-2762-285 359

Bengaluru : Chennai : Guwahati : Kolkata : Patna :


No. 116 / 3, First Floor, 11th Cross Plot No. 110, Defence Officers Colony, 20, K C Sen Road, 17/36, Dakshindari Road, House of Dr. Anil Kr. Singh,
(Above Union Bank of India) Ekkattuthangal, Paltan Bazaar, Near VIP Bridge, PO : Shree Bhumi, Parmanand Path, Nageswar Colony,
Malleswaram, Bengaluru - 560 003. Chennai - 600 032. Guwahati - 781 008. Dist.: 24 Paragnas (North), Boring Road, Next to Hotel Holiday Resort,
Phone : +91-80-2346 2865 Phone : +91-44-2232 5963 / 2231 7634 Phone : +91-361-213 0294 Kolkata - 700 048. Patna - 800 001.
Fax : +91-80-2346 2864 Fax : +91-44-2233 0954 / 2232 5963 Fax : +91-361-237 5353 Telefax : +91-33-25216263 Telefax : +91-612-2530299
Email : gael.blr@apollo.co.in Email : gael.chn@apollo.co.in Email : ga_ghy@gapollo.net Email : ga_kol@gapollo.net Email : ga_patna@gapollo.net

Bhubaneswar : Delhi : Hyderabad : Mumbai : Raipur :


B-20, BDA Duplex Colony, C-479, Vikaspuri, H.No : 2-3-531/19/2 (Part) Ground Floor, 112-113, Shrikant Chambers, House No. 1A, H. B. Colony,
Baramunda, 2nd Floor, D. V. Colony, Minister Road, Near R. K. Studio, Sion-Trombay Road, Near Bharatmata School,
11/2009 marg

Bhubaneshwar - 751 003. New Delhi - 110 018. Secunderabad - 500 003. Chembur, Mumbai - 400 071. Tatibandh, Raipur - 492 099.
Phone : +91-674-235 4860 Phone : +91-11-2554 8603 / 3298 3253 Phone : +91-40-4020 7558 / 7559 Phone : +91-22-2520 4897 / 6922 Telefax : +91-771-257 3268
Fax : +91-674-235 4246 Fax : +91-11-2554 8606 Fax : +91-40-4020 7560 Fax : +91-22-2520 5386 Mobile : +91-93025 38707
Email : gael.bbsr@apollo.co.in Email : gael.del@apollo.co.in Email : gael.hyd@apollo.co.in Email : gael.bom@apollo.co.in Email : anil_belorkar@gapollo.net

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