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Dry / Empty Case: Section A

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The document discusses performing stress analysis on a vessel (skirt and basering) considering various load cases such as internal pressure, wind, earthquake, etc. It provides input parameters for the analysis like design pressures, temperatures, material properties, vessel dimensions, etc.

The analysis is to check stresses on the skirt and basering of the vessel under dry and empty conditions.

The loads being considered in the analysis include internal pressure, wind, earthquake, foundation, self weight, etc. Different load combinations are listed for various load cases.

SECTION A:

DRY / EMPTY CASE


This analysis is intent to check stresses on skirt and basering. Thus, calculation provided in this
section is only related to that such input echo, wind & earthquake, combines load stress and basering
calculation. Full analysis / reports, shall refer to section B “Operating Case”
PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD
FileName : S-6504ABCD-DRY-EMPTY CASE (LOAD CASE 1YEAR) REV Page 7
Input Echo : Step: 1 11:07a Jan 30,2014

PV Elite Vessel Analysis Program: Input Data


Design Internal Pressure (for Hydrotest) 16.000 bar
Design Internal Temperature 60 C
Type of Hydrotest User Defined Hydro
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0.0000 mm
Projection of Nozzle from Vessel Bottom 150.00 mm
Minimum Design Metal Temperature 0 C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Miscellaneous Weight Percent 5.0
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 25.481 bar
User defined MAWP 0.0000 bar
User defined MAPnc 0.0000 bar
(Load Case applicable for Dry/Empty case is as below)
Load Case 1 NP+EW+WI+EQ+FW+FS+BW
Load Case 2 NP+EW+EQ+WI+FW+FS+BS
Load Case 3 IP+WE+EW
Load Case 4 IP+VO+OW
Load Case 5 IP+VE+EW

Wind Design Code ASCE-7 98/02/05/IBC-03/STS-1


Basic Wind Speed [V] 43.400 m/sec
Surface Roughness Category C: Open Terrain
Importance Factor 1.15
Type of Surface Moderately Smooth
Base Elevation 19664. mm
(Vessel is located on structure skid, T.O.S EL+ 19664. Refer Dwg. No.:
MLK-58863004234001-B01-39002-0042065-M-DW-001.)
Percent Wind for Hydrotest 25.0
Using User defined Wind Press. Vs Elev. N
Height of Hill or Escarpment H or Hh 0.0000 mm
Distance Upwind of Crest Lh 0.0000 mm
Distance from Crest to the Vessel x 0.0000 mm
Type of Terrain ( Hill, Escarpment ) Flat
Damping Factor (Beta) for Wind (Ope) 0.0150
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000

Seismic Design Code G Loading


(Skid is located at production deck, EL+ 18000 and motion load for 1 year
Operating is as below.)
Seismic Importance Factor 1.000
G Loading Coefficient Gx 0.087
G Loading Coefficient Gz 0.087
PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD
FileName : S-6504ABCD-DRY-EMPTY CASE (LOAD CASE 1YEAR) REV Page 8
Input Echo : Step: 1 11:07a Jan 30,2014

G Loading Coefficient Gy 0.049


Percent Seismic for Hydrotest 100.000

Consider MAP New and Cold in Noz. Design N


Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N

Material Database Year Current w/Addenda or Code Year

Configuration Directives:

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No


Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
Using Metric Material Databases, ASME II D No

Complete Listing of Vessel Elements and Details:

Element From Node 10


Element To Node 20
Element Type Skirt Sup.
Description SKIRT
Distance "FROM" to "TO" 850.00 mm
Skirt Outside Diameter 2468.0 mm
Diameter of Skirt at Base 2468.0 mm
Skirt Thickness 9.5300 mm
(9.53mm is a standard thickness for carbon steel available in the market)
Internal Corrosion Allowance 0.0000 mm
Nominal Thickness 9.5300 mm
External Corrosion Allowance 0.0000 mm
Design Temperature Internal Pressure 60 C
Design Temperature External Pressure 60 C
Effective Diameter Multiplier 1.2
Material Name [Normalized] SA-516 70
Allowable Stress, Ambient 1379.0 bar
Allowable Stress, Operating 1379.0 bar
Allowable Stress, Hydrotest 2358.0 bar
Material Density 7750.4 kg/m³
P Number Thickness 29.997 mm
Yield Stress, Operating 2493.2 bar
UCS-66 Chart Curve Designation D
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 0.7
Efficiency, Head-to-Skirt or Circ. Seam 0.7

--------------------------------------------------------------------
Element From Node 20
Element To Node 30
PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD
FileName : S-6504ABCD-DRY-EMPTY CASE (LOAD CASE 1YEAR) REV Page 9
Input Echo : Step: 1 11:07a Jan 30,2014

Element Type Elliptical


Description BOTTOM HEAD
Distance "FROM" to "TO" 50.000 mm
Inside Diameter 2430.0 mm
Element Thickness 18.000 mm
Internal Corrosion Allowance 3.0000 mm
Nominal Thickness 22.200 mm
(22.2mm is a standard thickness for carbon steel available in the market)
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 16.000 bar
Design Temperature Internal Pressure 60 C
Design External Pressure 1.0342 bar
Design Temperature External Pressure 60 C
Effective Diameter Multiplier 1.2
Material Name [Normalized] SA-516 70
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0

Element From Node 20


Detail Type Nozzle
Detail ID N5
Dist. from "FROM" Node / Offset dist 0.0000 mm
Nozzle Diameter 50.799999 mm
Nozzle Schedule None
Nozzle Class 150
Layout Angle 180.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 N
Grade of Attached Flange GR 1.1
Nozzle Matl [Normalized] SA-105

Element From Node 20


Detail Type Weight
Detail ID SDSS PLATE
Dist. from "FROM" Node / Offset dist 50.000 mm
Miscellaneous Weight 4961.8 N
Offset from Element Centerline 0.0000 mm

--------------------------------------------------------------------
Element From Node 30
Element To Node 40
Element Type Cylinder
Description SHELL
Distance "FROM" to "TO" 1730.0 mm
Inside Diameter 2430.0 mm
Element Thickness 19.050 mm
Internal Corrosion Allowance 3.0000 mm
Nominal Thickness 19.050 mm
(19.05mm is a standard thickness for carbon steel available in the market)
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 16.000 bar
Design Temperature Internal Pressure 60 C
Design External Pressure 1.0342 bar
PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD
FileName : S-6504ABCD-DRY-EMPTY CASE (LOAD CASE 1YEAR) REV Page 10
Input Echo : Step: 1 11:07a Jan 30,2014

Design Temperature External Pressure 60 C


Effective Diameter Multiplier 1.2
Material Name [Normalized] SA-516 70
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0

Element From Node 30


Detail Type Packing
Detail ID SAND
Dist. from "FROM" Node / Offset dist 0.0000 mm
Height of Packed Section 127.00 mm
Density 1612.9 kg/m³
Percent Volume Holdup 0.0
Specific Gravity of Packing Liquid 1.0140001

Element From Node 30


Detail Type Packing
Detail ID COARSE GARNET
Dist. from "FROM" Node / Offset dist 127.00 mm
Height of Packed Section 229.00 mm
Density 2375.6 kg/m³
Percent Volume Holdup 0.0
Specific Gravity of Packing Liquid 1.0140001

Element From Node 30


Detail Type Packing
Detail ID FINE GARNET
Dist. from "FROM" Node / Offset dist 356.00 mm
Height of Packed Section 483.00 mm
Density 2162.0 kg/m³
Percent Volume Holdup 0.0
Specific Gravity of Packing Liquid 1.0140001

Element From Node 30


Detail Type Packing
Detail ID COARSE ANTHRACI
Dist. from "FROM" Node / Offset dist 839.00 mm
Height of Packed Section 330.00 mm
Density 850.72 kg/m³
Percent Volume Holdup 0.0
Specific Gravity of Packing Liquid 1.0140001

Element From Node 30


Detail Type Nozzle
Detail ID N1
Dist. from "FROM" Node / Offset dist 1453.0 mm
Nozzle Diameter 200.0 mm
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 N
Grade of Attached Flange GR 1.1
PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD
FileName : S-6504ABCD-DRY-EMPTY CASE (LOAD CASE 1YEAR) REV Page 11
Input Echo : Step: 1 11:07a Jan 30,2014

Nozzle Matl SA-106 B

Element From Node 30


Detail Type Nozzle
Detail ID N2
Dist. from "FROM" Node / Offset dist 277.00 mm
Nozzle Diameter 200.0 mm
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 144.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 30


Detail Type Nozzle
Detail ID N3
Dist. from "FROM" Node / Offset dist 1493.0 mm
Nozzle Diameter 150.0 mm
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 21.3862
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 30


Detail Type Nozzle
Detail ID H1
Dist. from "FROM" Node / Offset dist 365.00 mm
Nozzle Diameter 300.0 mm
Nozzle Schedule 120
Nozzle Class 150
Layout Angle 165.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 0.0000 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 30


Detail Type Weight
Detail ID DIST. & HEADER
Dist. from "FROM" Node / Offset dist 865.00 mm
Miscellaneous Weight 4118.5 N
Offset from Element Centerline 0.0000 mm

Element From Node 30


Detail Type Weight
Detail ID ANODES
Dist. from "FROM" Node / Offset dist 1258.0 mm
Miscellaneous Weight 784.48 N

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