PR808-03 Waste Heater Instal

Nigeria LNG Limited Installation Checklist
Natural Gas Liquefaction Complex Fired Heater / Heat Recovery

Bonny Island, Nigeria Revision B2
Page 1 of 4
T S
K J
NLNG PLUS PROJECT
PROJECT PROCEDURE No. PR 808-03
INSTALLATION CHECKLIST
FIRED HEATERS / HEAT RECOVERY UNIT
Rev B1 Rev B2 Rev B3 Rev B4

Prepared By:
A Chopra A Chopra
Checked By:
D Gevaux I Lara
Approved By:
(Executive Project Manager) JP Oppenheim DR Sedwick
Date: 17th July 2002
Pages Revised: All
NOTE: Type in date, and initials and sign the appropriate box for the current revision.
JP 1000 NLG
Procedure PR 808-03
/conversion/tmp/scratch/488625581.doc
Page 2 of 4
Table Of Contents
1.0 PURPOSE
2.0 QUALITY CONTROL PROCEDURES
3.0 INSPECTION AND TEST PLANS
4.0 RESPONSIBILITIES
5.0 IMPLEMENTATION
6.0 RECORDS
7.0 REFERENCES
8.0 ATTACHMENTS
PR 808-03-B1 FIRED HEATER / HEAT RECOVERY UNIT
INSTALLATION PROCESS SHEET
JP 1000 NLG
Procedure PR 808-03
Page 3 of 4
1.0 PURPOSE
The purpose of this procedure is to outline the project quality requirements
pertaining to Fired Heater / Heat Recovery Unit Installation
2.0 QUALITY CONTROL PROCEDURES

Quality control procedures covering the subcontractor's scope of work shall be
submitted to the Contractor QA/QC Manager for review within 60 days after
award of subcontract. The procedures will identify the persons responsible for
performing the work, conducting quality control inspections, preparing, signing
and maintaining quality documentation, interfacing with Contractor QA/QC group
and other functions required to assure complete implementation of a quality
program that is acceptable to the Contractor and the Company. The procedures
will be reviewed/commented and must be approved prior to the start of
construction.
3.0 INSPECTION AND TEST PLANS

The subcontractor shall prepare inspection and test plans in accordance with
project procedure PR 831 to list each stage of construction/inspection with
references to the applicable code, standard, drawing and specification. These
inspection and test plans must be approved by the Contractor not later than 30
days before scheduled construction. The subcontractor shall submit a request for
Contractor Hold and Witness inspection items no later than one working day
before the inspection is to take place.
4.0 RESPONSIBILITIES
The subcontractor is responsible for implementing a quality assurance/quality
control program, which includes 100% inspection and documentation of the work.
The Contractor area engineers and supervisors will provide assistance to the
subcontractors as needed and will provide surveillance of the work in progress.
The engineers will attend the Hold, Witness and Random inspection and the
Records Review as shown on the subcontractors' inspection and test plan.
4.1 The Contractor QA personnel will audit and monitor the quality control/inspection
of the work. The QC and NDE personnel will conduct inspections of welding and
civil operations and will perform the non-destructive examinations required by
project specifications. Contractor QA/QC will determine if the inspections are
being performed in a competent and satisfactory manner and that the relevant
documentation is being prepared signed and maintained in a retrievable manner.
JP 1000 NLG
Procedure PR 808-03
Page 4 of 4
5.0 IMPLEMENTATION
5.1 Installation of Fired Heaters / Heat recovery Unit shall be in conformance with
relevant Codes, Project Drawings and Specifications.
5.2 Non-conformances shall be documented in accordance with Procedure PR 809.

All deviations shall be approved by Contractor, Manufacturer and/or Company.
5.3 Prior to commencement of erection, Subcontractor shall satisfy himself as to

correctness of foundation(s) location and elevation then sign for acceptance of
foundation(s) on Form PR 808-03-B1 (Fired Heater / Heat Recovery unit
Installation Process Sheet). Subcontractor shall obtain Contractor’s signature
confirming that concrete foundation(s) have obtained sufficient strength for
heater erection.
5.4 In order to ensure compliance with the requirements for “Inspection and Test
Status” as identified within ISO 9001/2000, Subcontractor shall maintain all QC
forms up to date by means of inspections.
6.0 RECORDS
The subcontractors' quality system shall provide procedures to assure that
sufficient records are maintained to verify that the requirements of the
subcontract documents have been fully met. He will obtain the required
signatures of the Contractor and will maintain all documentation required for
handover of the work.
7.0 REFERENCES
DEP 00.00.05.05-Gen Index to DEP publications and standard specifications
Project Procedures As applicable to subcontract scope of work
8.0 ATTACHMENTS
PR 808-03-B1 Fired Heater / Heat recovery Unit Installation Process Sheet.
JP 1000 NLG
Procedure PR 808-03

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Nigeria LNG Limited Installation Checklist

Natural Gas Liquefaction Complex Fired Heater / Heat Recovery

NLNG PLUS PROJECT

PROJECT PROCEDURE No. PR 808-03

Rev B1 Rev B2 Rev B3 Rev B4

2.0 QUALITY CONTROL PROCEDURES

3.0 INSPECTION AND TEST PLANS

2.0 QUALITY CONTROL PROCEDURES

3.0 INSPECTION AND TEST PLANS

5.2 Non-conformances shall be documented in accordance with Procedure PR 809.

5.3 Prior to commencement of erection, Subcontractor shall satisfy himself as to

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