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Cummins 640KW KTA38-G2B1

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AOSIF Cummins Series

AC888Technical Data

Cummins Power Generator


640KW/800KVA

XIAMEN AOSIF ENGINEERING LTD.


Add: Xingtai industrial park of Changtai Economic Development Zone, Zhangzhou city, Fujian, China
Tel: 86-13665067320 Fax: 86-592-2620112 Email: alina@aosif.com.cn
Http://www.aosif.com
AOSIF Cummins Series
AC888Technical Data

Powered by
Cummins KTA38-G2B
800KVA at 50Hz, 400V

General feature:
♦ Assembled by Cummins diesel engine and Leroy Somer alternator.
♦ Three filters as standard, fuel and water separator as optional.
♦ Radiator and fan with safety guard.
♦ Single bearing alternator IP 23, Insulation Class H.
♦ Heavy duty steel as base frame and 8hrs operation base fuel tank.
♦ Automatic control panel and 3 poles circuit breaker, internal cable.
♦ 12V or 24V battery, battery wires.
♦ Battery charger and float battery charger as standard supply scope.
♦ Optional soundproof canopy, ATS, synchronization panel, movable trailers.

Genset Main Technical Data:


Genset Model AC888
Prime Power(50HZ) 640KW / 800KVA
Standby Power(50HZ) 710KW / 888KVA
Frequency/Speed 50Hz/1500rpm
Standard Voltage 230V/400V
Phases Three phases, four wires
Manufacturer Xiamen AOSIF Engineering LTD.

(1) PRP: Prime Power is available for an unlimited number of annual operating hours in variable load applications, in
accordance with ISO8528-1. A 10% overload capability is available for a period of 1 hour within 12-hour period of
operation. In accordance with ISO 3046-1.
(2) ESP: The Standby Power Rating is applicable for supplying emergency power in variable load applications for
up to 200 hours per year in accordance with ISO8528-1. Overload is not allowed.
AOSIF Cummins Series
AC888Technical Data

Cummins Engine Data:


Manufacturer Chongqing Cummins Engine Co. Ltd.
Model KTA38-G2B
Engine speed 1500rpm
Engine power
--------------------Standby power 789kw /1057BHP
--------------------Prime power 711kw /953BHP
Type 4 cycle, 60°Vee; 12-cylinder
Aspiration Turbocharged and Aftercooled
Governor electrical
Bore * Stroke 159*159 mm
Displacement 38 L
Compression ratio 14.5:1
Idle speed 575 – 650 r/min
Brake mean effective pressure 1663kPa
Piston speed 7.9 m/s
Friction horsepower 86kw(115BHP)

Fuel Consumption:

Exhaust system
Max. allowable back pressure 10 kPa
Standard exhaust pipe diameter 152 mm

Air induction system


Maximum allowable intake air restriction
--------with clean filter element 3.73 kPa
--------with dirty filter element 6.23 kPa
Intake Air alarm temperature 82 ℃
AOSIF Cummins Series
AC888Technical Data
Cooling system
Coolant capacity
---------After-cooler only 23L
---------With heat exchanger 199L
---------With explantion tank & LTA 112L
Standard thermostat(modulating) range 82-93 ℃
Max. coolant temerature 96.1 ℃
Max. allowable top tank temerature for standby/prime 104/100 ℃
power
Lubrication system
Oil Pressure
---------Idle speed 138 kPa
---------Rated speed 310-448 kPa
Max. allowable oil temperature 121℃
Oil Pan capacity - Low/High 121.1 /151.4L
Total system capacity(excluding by-pass filter) 135.1 L
Angularity of oil pan-Front Down 30°

Fuel System
Type Injection system Direct injection Cummins PT
Min. Allowable fuel tank vent capability 425 L/h

Electric system
Min. recommended battery capacity (24V)
-----Cold soak at 10℃ or above-----------CCA 1200
-----Cold soak at 0-10℃ or above-----------CCA 1280
-----Cold soak at -18-0℃ or above-----------CCA 1800
Max. allowable resistance of Starting circuit 0.002 ohm
Starter(heave,Anode) 24 Volt
Battery recharge system, negative ground 35 ampere

Performance data
Standby power Prime power

Governed Engine Speed………………RPM 1500RPM 1500RPM

Engine Idle Speed……………………RPM 725-775 725-775

Gross Engine Power Output…………KW 790 711

Friction Horsepower…………………KW 86 86

Intake Air Flow…………………Litre/sec 920 850

Exhaust Gas Flow……………Litre/sec 2643 2398

Exhaust Gas Temperature...℃ 552 541

Heat Rejection to Ambient/min(KW) 111 101

Heat Rejection to Coolant……KW 448 407


AOSIF Cummins Series
AC888Technical Data
ALTERNATOR Specifications:
Manufacturer Leroy-somer Electro-technique (Fuzhou) Company Ltd.
Model LSA 49.1M75
Frequency 50HZ
Voltage 400V
Output power-----------Continuous duty/40℃ 800kVA /640kW
-----------Stand-by/27℃ 880kVA / 704kW
Phase 3 ph.
Power factor P.F.=0.8
Insulation class H
Winding pitch 2/3 (N°6S )
Number of wires 6
Protection IP23
Altitude ≤ 1000 m
Overspeed 2250 min-1
Excitation system AREP
AVR type R450
Voltage regulation ±0.5%
Short-circuit current 300% (3IN) 0s
Total harmonics (THD) no load < 4%
Wave form : NEMA = TIF < 50
Air follow 1.1 m3/s
Relative humidity ≤ 95%
Bearing Single
Model LSA49.1M6
Output power 580KW
AVR model R450
Number of phase 3
Power factor (Cos Phi) 0.8
Altitude ≤ 1000 m
Overspeed 2250RPM
Number of Pole 4
Exciter type AREP
Insulation class H
Voltage regulation ±0.5%
Sustained short circuit current 300% (3 IN) : 10s
Total harmonics (TGH/THC) <4%
Wave form : NEMA = TIF < 50
Wave form : I.E.C. = THF < 2%
Bearing single
Coupling Direct
AOSIF Cummins Series
AC888Technical Data
ALTERNATOR GENERAL DATA:
♦ Operate either 50Hz or 60Hz. ♦Stator grease insulation covered
♦ Standard enclosure IP23, but IP44, IP55 for option ♦Rotator and excitation high polymer
♦ Insulation class H. ♦ Resist the corruption oil and acid
♦ Shunt excitataion systems. ♦Rotator balance is in accordance with BS5625
♦ AREP or PMG system for options. standard 12.5
♦ Automatic voltage regulator ♦High-quality lubrication sealed long-time bearing
♦ Single bearing alternator ♦Rotator silicon steel close tight

AOSIF Circuit breaker specification:


Manufacturer XIAMEN LRONGXK ELECTRIC CO.,LTD
Brand LRONGXK
Model XKM1-1600
Capacity 1600amp
Voltage 400V

AOSIF Starting Battery specification:


Battery Voltage 12V
Battery Capacity 200aH
Quantity 4 pcs
Battery type Free maintenance, sealed lead-acid type
AOSIF Cummins Series
AC888Technical Data
Control system:

Deepsea 6020

⑤ Auto start and stop control


panel

④ ③ ②①
Deepsea 6020 is an auto mains ♦Volt adjuster and frequency
failure controller for single adjuster.
generator, it can monitor and ♦Emergency stop
protect the generator working all ♦Fail to start
① Power switch
the time. it has a LCD display Features:
which clearly shows the status of ♦Protection: Automatic start/stop, ② Lamp switch
the engine. this controller include load transfer and alarming of ③ Power indicator
seven inputs and six outputs. generator; ④ Operation buttons
This controller can also be ♦ CAN and magnetic pick-up ⑤ LCD display
programmed using the frong versions.
panel or by using DSE ♦PC and front panel configurable
configuration Suite PC software. ♦4 digital inputs and 3 analogue
Parameters: inputs.
This controller can provide ♦6 outputs(4 configurable on
Generator frequency, Under/over magnetic pick-up, 6 configurable on
speed, Generator volts, Canbus version).
Generator current, Engine oil ♦3 phase generator and mains
pressure, Engine coolant voltage monitoring.
temperature, Flexible fuel level, ♦remote start on or off load.
Hours run counter, Battery volts, ♦advanced metering capability.
Fail to start/stop, Emergency ♦test button. Open type
Stop. Failed to reach loading ♦protected solid state outputs.
voltage/frequency, Charge fail, ♦transfer between mains and
Loss of magnetic pick-up signal, generator power.
Low DC voltage, CAN ♦user-friendly set-up and button
diagnostics and CAN fail/error, layout.
Mains volts 3 phase, Mains ♦multiple engine parameters are
frequency, AMF indications. monitored simultaneously.
Protection: ♦module can be configured to suit
♦Low Oil Pressure individual applications.
♦High water Temperature ♦IP 65 rating offers advanced
♦High voltage and low voltage resistance to water ingress when
♦Overspeed gasket is fitted.
Silent type
♦Low Oil Pressure individual applications.
♦High water Temperature ♦IP 65 rating offers advanced
♦High voltageCummins
AOSIF and low voltage resistance to water ingress when
Series
♦Overspeed gasket is fitted.
AC888Technical Data

AOSIF Soundproof Enclosure Specification:


AOSIF silent generator is designed by professional
acoustic engineers based on 12 years experience.

★ multi-way air intake and exhaust guarantee the


power performance of the generator.
★large-scale impedance combined type silencer
effectively reduce noise of the generator.
★ internal high performance rubber damper and
flexible materials reduce vibration.
★ Base mounted fuel tank supports the generator
running for 8 hours.

★ Cold steel materials of the canopy.


★ Best powder paint.
★ Zinc plated and Corrosion resistance. ★Transparent viewing window make the control panel
★ Elegant appearance and reliable quality. clear at a glance.
★ Stainless steel locks and hinges. ★Emergency stop button mounted on the canopy
★ Access to all weather conditions. exterior for urgency.
★ Fireproof, waterproof and dustproof. ★Cooling fluid injection hole is kept on the ceiling crust.
★ High quality soundproof materials could efficiently ★Pipe of lube oil and cooling fluid is mounted on the
reduce noise. bottom of generator for easy let.
★ Big base fuel tank in the frame guarantee sufficient ★Fuel fill and battery can easy be accessed by
diesel supply. lockable door.
★ 180°revolvable and disassemble door for easy ★Cooling fan and battery are fully guarded.
maintenance. ★Heat insulation of exhaust smoke system inside
★ Concave lockable access door for easy operation the canopy.
and indefectible. ★Forkman slot is for choice.
★ Lights inside of the canopy for maintenance. ★Lifting ear is mounted in the base frame.

Weight and Dimensions

1.Open Version: 2. Soundproof Version:

Open Type (Standard Configuration) Soundproof Type


Overall Size: 4050×1800 ×2350mm(L*W*H) Overall size: 5000× 2000×3000mm(L*W*H)
Weight: 7013kg Weight: 8063kg
AOSIF Cummins Series
AC888Technical Data

Supply scope
1.Standard supply scope:


⑦ Exhaust silencer

⑧ Starting battery

⑨ Float battery charger

⑥ ⑤ ④

① Auto Control Panel ④ Base Frame


② Main Ciruit Breaker ⑤ Filter
③ Cooling Radiator ⑥ Starting Motor
⑩ Bellow
2. Optional supply scope:

③ Auto Fuel Pump ④ External daily fuel tank ⑤ ABB Breaker


① ATS ② fuel and water

⑧ Elec.coolant Heater
⑩ Trailer &
⑥ Synchronization System ⑦ Lub oil heater ⑨ Oil drain Pump Silent Canopy
AOSIF Cummins Series
AC888Technical Data
Our Sales Promises

★AOSIF Engineering provides a full line of brand new and high quality products. Each and every unit is strictly
factory tested before shipment.
★Quality Warranty is according to our standard conditions: 12 months from BL date or 1,000 running hours,
whichever comes first.
★Service and parts are available from XIAMEN AOSIF Engineering Ltd. or distributors in your location.
★All the products from Xiamen AOSIF Engineering Ltd. is CE marked.

Specifications are subject to change without notice.

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