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Sonatest: Ultrasonic Phased Array Flaw Detector

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The document discusses a phased array ultrasonic flaw detector called the veo. It highlights its simplicity, capability, and support for various inspection applications and codes.

Some applications mentioned include weld inspection, corrosion mapping, and testing of aerospace and composite materials.

Advantages discussed include its intuitive interface, powerful performance, ability to handle large data files, and support for simultaneous inspections.

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Sonatest
ULTRASONIC PHASED ARRAY FLAW DETECTOR
Sonatest veo
Power & performance perfectly packaged.
The veo Phased Array ultrasonic flaw detector reinforces Sonatest's reputation for innovative technician

focussed product development. The veo's simple controls , superior performance , advanced features and

rugged enclosure deliver simplicity, capability and reliability to the technician 's finger tips.

Ultrasonic Phased Array technology has become the established method for advanced NOT testing

applications. Phased Array techniques allow the user to control parameters such as beam angle and
focal distance to create an image of the test part, enhancing defect detection and speed of testing. In

addition using the latest computer technology data can be permanently recorded for processing and report

generation. The veo's robust design, intuitive user interface and extensive online help brings the power

of Phased Array to the field based technician. Typical applications include Weld Inspection, Corrosion

Mapping , Aerospace and Composite testing.

Simplicity
The intuitive menu system is application and workflow driven , with set up and operation swiftly becoming

second nature. Integrated Help and Wizards guide the user through scan set up whilst Optimisation Tips

ensure the veo always performs at the highest level. The unique 3D Scan Plan view gives immediate visual

confirmation of correct set up and ultrasound coverage , even in complex multi-probe applications.

Fast and efficient wizards for sound velocity, wedge delay, TCG, OAC, TOFO setup and Encoder calibration

are all provided as standard. Clear indication of the calibration status is provided on screen via a simple traf-

fic light system , so that operators can check at a glance that the veo is calibrated for the inspection task.

Menu navigation uses Sonatest's second generation scroll wheel technology for fast parameter selection,
with shortcut keys for the most used functions and alphanumeric entry. The familiar Start, Stop and Record

keys switch quickly between set up, acquisition and recording modes.
Capability
The powerful veo platform unlocks a new level of performance in a portable instrument, helping you to

maximize your efficiency on-site. The Inspection Plan shows the operator in 20 and 3D where probes

are positioned on the test part, simplifying the inspection setup and providing an inspection reference

for reporting. All adjustments to focal laws are instantaneous, with angle resolution to 0.1 0 and up to

1024 focal laws without loss of performance. Multiple scans from different probes may be displayed and

evaluated at the same time. Multiple sectorial scans, top, side and end view extractions plus C-Scans

are all supported by the veo. TOFD and Phased array inspections can be carried out in tandem at full

scanning speed and with up to 2GB data files large areas can be inspected more efficiently. Full reso-

lution waveform data is stored directly to a removable USB data key for ease of back up and

transfer to PC.

The veo has two dedicated mono element flaw detection channels for conventional UT inspec-

tion. Based on Sonatest's Masterscan flaw detectors the channels have 400 V pulsers, Time

Corrected Gain and low noise amplifiers , for the most demanding applications.

An impressive hardware specification provides the user with high quality ultrasonic data via a

full 16 bit high speed architecture and 12 bit ADC technology whilst digital signal processing

based smoothing and averaging enhances image interpretation.

Measurement and sizing of indications can be quickly achieved through the use of advanced

measuring tools such as Hyperbolic Cursors for TOFD and Peak Signal measurements from the

20 cursors. Reports can be quickly generated on board and stored as PDFs to the USB data

key.

For any flaw detector the display is a crucial element. The Sonatest veo has a colour transflec-

tive TFT LCD, providing high visibility in all conditions, with the highest display to size ratio of

any field instrument.


Reliability
Clobust design and proven reliability are essential attributes in demanding NOT
s'1vironments . Down time is expensive and should be minimized to ensure

....... aximum productivity. Sonatest's reputation for rugged construction and high
:JLlality products has been earned over 50 years serving the industry. The veo is
:::onstructed to exacting standards using a rigid , shock mounted , internal chassis
-urrounded by an impact absorb ing enclosure and sealed to IP65 . Designed to
corporate many features to make site work easier the veo is fitted with stan-
:::ard camera mount fittings underneath and four attachment pOints on the back
" , ripods and other equipment accessories . Additionall y the four corner O-rings
ii ow the veo to be attached to carry straps and 4 point body harnesses for easy
-ovement and freeing hands for scanning . The veo has a two battery design
Ich is "hot swappable", therefore minimising down time and heightening the

-s ability of performance in the field .

UT Studio
Studio is a PC based software package for Phased Array analysis and
-soort generation . Recorded veo data files are easily transferred from the
SB data key and used to generate new views and projections. Using
::. "amiliar windows drag and drop interface , the user can create multiple
ews such as Top , End and B-Scan by simply dragging veo data files onto
-=~plat es for display.

::~. erful measurement cursors and extractors are used to identify indica-
S, size and annotate defects. Reports are easily generated and can be
_ Dorted into PDF format for review and circulation .
veo
PHASED ARRAY
16:64 Specifications (speciiications are subject to change)
CONVENTIONAL AND PHASED ARRAY
DAC
Pulse.s Number of Points 16
Configuration 16:64 (16 pulser/receivers; driving up to 64 elements) DAC Quantity 1 with 3 sub-DAC (per focal law in PAl
Test Mode Pulse-Echo and Transmit/Receive
Transducer Socket I-PEX Time Co.rected Gain (TCG)
Pulse Voltage -50 V to -150 V (in steps of 10 V) Number of Points 16
Pulse Shape Negative square wave (with ActiveEdge) Gain Range 0 to 60 dB
Pulse Width 10 ns to 500 ns
Max Gain Slope >50 dB/~s
Edge Time <10 ns in 50 ohms load
Output Impedance <16 ohms
Gates
Trigger
A-Scan Gates 4 gates per A-scan (3 extracted A-scans per S/L-scan)
Synchronisation Encoder or free-running (time based)
Gate Trigger Flank/Peak
TxlRx Focus
S/L-Scan 2 "2D gates" per S/L-scan
Delay Range o to 10 ~s (2.5 ns resolution) Alarm LED 1 (sync on all gates & DACs)
Measurements Available in A-Scan view
Receivers
1D Peak (FSH, dB, D, PL, SD)
Gain Range 0-80 dB, in steps of 0.5 dB
10 Flank (FSH , dB, D, PL, SD)
Input Impedance 50 ohms
Echo to Echo
Bandwidth 300 KHz - 30 MHz (-3 dB)
GENERAL
Data Acquisition
Architecture Full digital delay and sum architecture
Data Sto.age
Sampling Rate 50/100 MSPS Internal 6 GB (standard)
ADC Resolution 12 bits/sample External Hot removable "User" USB 8 GB (standard)
16 bitsl sample Only limited by USB key capacity
Data sample width
Transfer Rate To User Key - Up to 23 MBl s Write mode
Data recording Full raw data recorded
Max A-Scan Length 8192 samples Up to 27 MBls Read mode
(32 metres in steel LW, sampling rate 50 MSPS, sub sampling 1 :128) Data File size 2GB (FAT32 file system)
Maximum PRF 20 kHz Typical Scanning Speed 10 to 15 cmls
Focal Law Qty Up to 1024 Typical Scan Length > 10m
Focussing Type Constant Depth, Constant Sound Path, Constant Offset
Processing Smoothing, Averaging, Scaling , Keep Max
Display
Multiple narrow bands and broadbands Size 25.9 cm (10.2 in) Wide aspect ratio
Filters
Sub-sampling Resolution 1024 x 600 pixels
1:1 to 1:128
RF, Full, Positive, negative. Colour 260k (65535 colours for scan palettes)
Rectifier
Referenced on initial pulse or gate, 1FT supported Type TFT LCD
Synchronization
Multi-Group Multiple Sector scans and 1 TOFD Scan
I/O Ports
Scan & Views USB Ports 3 x USB certified ports (480 Mbps)
Supported Scans S-Scan & L-Scan Ethernet Gbit Ethernet (1000 Mbps)
Real Time Views S, L, B, C-Scan, Top and End view. Video Output VGA Analog (1024 x 600)
Colour Maps Rainbow, Grayscale, Spectrum
I/O
Cu.so.s Encoder 1 or 2 axis quadrature encoder (LEMO connectors)
Cartesian, 2D Box, Angular Single ended and differential input
Type
Measurements Path Length, Depth, Surface Distance, Angle Digital Input/Output 2 input lines (5V TTL) for trigger or sync
Peak in 2D Box and 2D Angular Box (Shared between Conventional and PA module)
4 output lines (5V TTL, 20 mAl for alarm or other external control
(Shared between Conventional and PA module)
8 pin LEMO socket
CONVENTIONAL UTfTOFD (MONO ELEMENT CHANNELS)
Power Output 5 V, 500 mA, current limited
Pulse.s
No. of Channels 2 Tx/RX (2 multiplexed channels)
2 RX Integrated Help Active parameter description and Optimisation Tips.
Pulse-Echo, transmit/receive, TOFD Language Support Six user selectable languages from: English, German,
Test Mode
BNC or LEMO 1 (factory option) French, Spanish, Russian, Chinese.
Transducer Socket
Pulse Voltage -400 V (adjustable from -100 to -400 V in steps of 10 V)
Pulse Shape Negative Square Pulse (with ActiveEdge)
Batte.les & Power Supply
Battery Type Intelligent Li-ion batteries
Pulse Width Adjustable from 25 ns to 2000 ns, resolution 2.5 ns
Number of Batteries 2
Edge Time <20 ns in 50 ohms load
Operation 1 battery or 2 batteries, DC Power pack
Output Impedance <10 ohms
Battery Replacement Hot swappable - no tools required
Battery Recharge Batteries recharge in unit, operating or not
Receivers
Gain Range 110 dB (-30 dB to 80 dB) Battery Life 6+ hours (typical operation).
Input Impedance 400 ohms
Filter Bands Narrow bands centred at 0.5 MHz, 1 MHz, 2.25 MHz
Enclosure
Size H220 mm x W335 mm x D115 mm (8.66 in x 13.19 in x 4.52 in)
5 MHz, 10 MHz and 15 MHz
Weight 5.28 kg(11 .6Ib) 1 battery/ 5.75 kg (12.6Ib) 2 batteries
Broadband at 1 MHz to 18 MHz (-6dB)

Data Acqusltlon Environmental


Temperature Operating -10 ' C to 40 ' C (14 ' F -104 ' F) .
Sampling Rate 50/100/200 MSPS
ADC resolution 10 bits/sample Storage -25 ' C to 70 ' C (-13 ' F -158 ' F)
16 bits/sample Relative Humidity 5 to 95% non-condensing
Data sample width
Full raw data Environmental Meets IP65
Data recording
Max. A-Scan Length 8192 samples
Maximum PRF 12 kHz Warranty 1 year.
Processing Smoothing. Filter. Keep max Calibration Standard EN12668.
Sub-sampling 1:1 to 1:128
Rectifier RF, Full. Positive, Negative
Synchronization External digital input, encoder or internal
Supported Inspection Codes
Other relevant Code are also met.
Scans & Views o ASME Code Case 2235-9 Use of Ultrasonic Examination in Lieu of Radiography
Supported Scans A-Scans, o ASME Code Case 2541 Use of Manual Phased Array Ultrasonic Examination Section V ASME
Views A, B-Scan, TOFD o ASTM E2491 Standard Guide for Evaluating Performance Characteristics of Phased-Array
Ultrasonic Examination Instruments and Systems
Cursors o ASTM E2700 Standard Practice for Contact Ultrasonic Testing of Welds Using Phased Array
Type CarteSian , Hyperbolic o CEN EN 583-6 - Nondestructive testing - Ultrasonic examination - Part 6 -TOFD as a Method
Measurements Path Length. Depth, Surface Distance for Defect Detection and Sizing
o BSI BS7706 - Guide to Calibration and Setting-Up of the Ultrasonic TOFD Technique for the

Detection, Location, and Sizing of Flaws

Q5306
veo Kits & Accessories
Standard veo Kit veo Accessories
veo 16:64
Splash Proof USB Keyboard
Calibration Certificate
Waterproof Mouse
UT Studio Single user licence
Battery Charger
• Conventional Views (NB/C/D)
Tripod
• Phased Array Views (S/L-Scan)
Lithium-Ion Battery pack
• Viewing Reports
UT Studio - Professional edition
USB Memory Stick (8GB)
QuickTrace Encoder
Lithium-Ion Battery packs x 2
Rapidscan to veo Encoder Adapter
Power Cord & Power Supply adaptor
DAAH Array probe cable
Couplant
Screen Protector
Quick Start Guide & User Manual CD
USB Memory Stick (8GB)
Screen Protector (Anti-Glare)
Phased Array Cable Y-Splitter
Carry Strap
TOFD 40 dB Pre-amp
4-point Neck Harness
Phased Array Test Block Steel
Transport Case (Airplane carryon size)
Phased Array Test Block Aluminium
HD15 Encoder Adapter

veo Kits
.veo & Magman Scanner
.veo & Corrosion Wheel Probe
·veo & Manual TOFD
·veo & Manual Weld

veo Transducers
Further transducer models available, enquire for full range .

Frequency Model Number No.of Elements Pitch (mm) Wedge

(MHz)
2.25 T1-PE 2.25M20E1.2P 20 1.2 External
2.25 T1-PE-2.25M 14E1.2P-35WOD 14 1.2 35° Integral
2.25 T1-PE-2 .25M 1SE1.2P-17WOD 1S 1.2 17° Integral
5 T1-PE-5 .0M32EO.SP 32 O.S External
5 T1-PE-50M22EOSP-35WOD 22 O.S 35° Integral
5 T1 PE 50M26EOSP-17WOD 26 O.S 17° Integral
7.5 T1-PE 7.5M44EO.6P 44 0.6 External
7.5 T1-PE 7.5M30EO.6P-35WOD 30 0.6 35° Integral
7.5 T1-PE-7 .5M40EO.6P-17WOD 40 0.6 17° Integral
5 MHz CWP 05-64 OS 05-veo 64 O.S WheelProbe
2 MHz CWP 02-64-0S-05-veo 64 O.S WheelProbe

SONATEST LTD
Distributed by:
Hocker Incorporated PH: 713-464-5829 Dickens Road, Old Wolverton
Milton Keynes, MK12 500 , UK.
13402 Weiman Road. Tel: +44 (0)1908 316345

Houston, Texas 77041 Fax: +44 (0)1908 321323


www.sonatest.com

www.hockerinc.com sales@sonatest.com

Part No: 147385


www.sonatestveo.com
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