Channel Thickness Calculation: 1 Design Data: CO2 Condenser / Liquefier Design Code of Construction

Design Dossier for Unitank-1728HL
Channel thickness Calculation
1 DESIGN DATA : CO2 Condenser / Liquefier
DESIGN CODE OF CONSTRUCTION : AD 2000 - MERKBLATT
AD-2000 B5 Unstayed & stayed flat ends and plates - Ad 2000

6.3.1 Unstayed Circular Plates with additional Peripheral Moment
Design Pressure (p) = 18 bar(g)

Design Temperature (T) = 40 °C
Inside Diameter of Shell (di) = 268 mm
Inside shell thickness (S1) = 3 mm
Hydrotest Pressure = 29 bar(g)
Provided Thickness of Shell (Se) = 3 mm
Outside diameter (Da) = 274 mm
Corrosion Allowance (C.A) = 0 mm
Channel Outside diameter (da) = 425 mm
Channel thickness Provided = 35 mm
Allowance C1 = 0 mm B5, Clause5
Material of construction of Flange SA 240 SS 304
Yeild Strength at 50 °C (Ky) = 207 Mpa
Safety factor at design temp. from (s) = 1.5
table
Safety2factor at design temp. from (s) = 1.05
table 2
Permissible stresses at design temp. (Ky/s) = 138.00 Mpa
For test condition (Ky/s) = 197.14 MPa
Bolt material
Bolt Diameter = M 27
Bolt root area = 459.00 mm2
No. of bolt (n) = 12
Bolt circle diameter (dt) = 370 mm
Diameter of bolt hole (dL) = 30 mm
Yeild strength(Operating) (Ky) = 655.00 MPa
Tensile Strength(operating) (Kt) = 791.00 Mpa
RATIO = 0.83 >0.8
Yeild strength (Test) (K20) = 655.00 MPa

Tensile Strength (Test) (Kt) = 791.00 Mpa
RATIO = 0.83 >0.8
Page 1 of 6
Operating condition Z = 1.51 Table 3-B7

Test/Bolting Condition Z = 1.29 Table 3-B7
Gasket Material = Non Asbestos Compressed Fiber

Gasket OD (Go) = 335 mm
Gasket ID (Gi) = 278 mm
Gasket Width (bD) = 28.5 mm
Diameter at gasket load reaction (dD) = 306.5 mm
(aD) = 31.75 mm
Gasket Factor (Peripheral) K1 = 1.2 x bD
K1 = 34.2
Gasket Factor (Peripheral) K0.KD = 12 x bD
K0.KD = 342
Ribs Width bD' = 0 mm
Ribs Total Length Lr = 0 mm
Gasket Factor (Ribs) K1' = 0 x bD
K1' = 0
Gasket Factor (Ribs) K0.KD' = 0 x bD
K0.KD' = 0
Openings Details
Sr. No OD of opeining No. of Openings Total opeing area (Aa)

1 0 1 0.00
2 0 1 0.00
Total 2 0.00
Total no. of Opeing = 2 nos
Openinfg Factor CA1,
As Se-C1-C2/dt=0.1 ,To be Calculated as per Below Farmula B5-4.1.5
CA1 = SQRT(A/(A-Aa))
A = 141862.54 mm2
CA1 = 1.000
Page 2 of 6
Design Fator C1 from figure 5

dt/dD = 1.207 B5, 6.3.1
𝛿 = 1+4 (𝑘_1∗𝑠_𝐷)/𝐷_𝑑
B5, 6.3.1 Eq.5
Equation (5) Modified to take effect of Ribs

𝛿 = 1+4 (𝜋∗𝐷_𝑑∗𝑆_𝐷∗𝐾_1+ 𝑆_𝐷∗ 𝐾_1^(′ )
∗𝐿_𝑟)/(𝜋∗𝐷_𝑑^2 )
SD = 1.2 B5 6.3.1
𝛿 = 1.535595432
C1 = 0.580893385
Corrected Design Factor C1' = C1*CA1
C1' = 0.580893385
Thickness of Channel 𝑠 =
𝑐_1^′∗𝑑_𝐷∗√((𝑝∗𝑆)/(10∗𝐾) )+ 𝐶_1+𝐶_2
For operatng condition s = 20.3 mm
Hence Provided 35 mm Thickness is Acceptable
Bolt load calculation :

For service condition as per AD-2000 Merkblatt B7, Clause 7 :
The minimum required bolt load on flange in service condition : (B7, 7.1.2.1)
FSB = FRB + FFB + FDB + FRMB B7, Eq. 1
Page 3 of 6
Cylinder load FRB = p * 𝜋* di^2 / 40 B7, Eq. 2

= 101538.7878 N
Ring area load FFB = p * pi() * (dD^2 - di^2) / 40 B7, Eq. 3

= 31268.93927 N
Gasket Load FDB = (p/10) * pi() * dD * SD * K1 B7, Eq. 4

SD = 1.2
Eq. 4 modified to tak ribs effect 𝐹_𝐷𝐵 = 𝑝/10 ∗(𝜋∗𝐷_𝑑∗𝑆_𝐷∗𝐾_1+ 𝑆_𝐷∗𝐾_1^
′∗𝐿_𝑟)
FDB = 71131.21201 N
FRMB = FRZB + 4MBB/dte
dte = dt(1-2/n^2)
= 364.8611111
additional force in pipe FRZB = 0 no force

additional bending moment in pipe MRBB = 0 no bending moment
FRMB = 0
Total Bolt load in service condition :

FSB = 203938.9391 N
The minimum required bolt load on flange in Test condition : (B7, 7.1.2.1)
FSP = FRB + FFB + FDB+FRMB B7, Eq. 1
Cylinder load FRB = p * 𝜋* di^2 / 40 B7, Eq. 2

= 163590.2693 N
Ring area load FFB = p * pi() * (dD^2 - di^2) / 40 B7, Eq. 3

= 50377.73549 N
Gasket Load FDB = (p/10) * pi() * dD * SD * K1 B7, Eq. 4

SD = 1.2
Eq. 4 modified to tak ribs effect 𝐹_𝐷𝐵 = 𝑝/10 ∗(𝜋∗𝐷_𝑑∗𝑆_𝐷∗𝐾_1+ 𝑆_𝐷∗𝐾_1^
′∗𝐿_𝑟)
FDB = 114600.286 N
Page 4 of 6
FRMB = FRZB + 4MBB/dte
dte = dt(1-2/n^2)
= 364.8611111
additional force in pipe FRZB = 0 no force

additional bending moment in pipe MRBB = 0 no bending moment
FRMB = 0
Total Bolt load in Test condition :

FSP = 328568.2908 N
The minimum required bolt load for bolting up condition : (B7, 7.1.2.2)
FDV = pi() * dD * K0 * KD + FRM0 B7, Eq.5

Eq. 5 modified to tak ribs effect
𝐹_𝐷𝑣 = 𝜋∗𝐷_𝑑∗𝑘_0.𝐾_𝐷+ 𝐿_𝑟∗𝐾_𝑜.𝐾_𝐷^′
+𝐹𝑅𝑀𝑂
FMR0 = FRM0 + 4 MB0/dt
additional force in pipe in assembly con FRM0 = 0 no force

additional bending moment in pipe MB0 = 0 no bending moment
FMR0 = 0
FDV = 329311.1667 N
FDV > FSB

As Setting Load FDV is greater than FSB, It can be Replaced with FDV*
B7, 7.1.2.2, Eq. 6 FDv* = 0.2*FDV + 0.8 *SQRT(FSB*FDV)
FDv* = 273183.233 N
Page 5 of 6
Calculation for Bolt diameter: (B7, Clause 7.2)
For operating condition :

𝑑_(𝑠 )=
𝑍.√(𝐹_𝑆𝐵/(𝐾.𝑛))+𝑐5
B7, Eq-13
Z = 1.51 Table 3.2 -B7
𝑍.√(𝐹_𝑠𝑏/
(𝐾.𝑛)) = 7.6916 < 20
c5 = 3.00 mm Clause 8 B7
𝑑_(𝑠 ) = 10.692 mm
For Test condition : 𝑑_(𝑠 )=

𝑍.√(𝐹_𝑠𝑝/(𝐾_20.𝑛)) B7, Eq-14
Z = 1.29 Table 3.2 -B7
𝑑_(𝑠 )= 8.34 mm
For Bolting up condition : 𝑑_(𝑠 )=

𝑍.√(𝐹_𝐷𝑉/(𝐾_20.𝑛)) B7, Eq-15
Z = 1.27 Table 3, B7
𝑑_(𝑠 )= 7.49 mm
Required Bolt Dia ds = MAX (10.69,8.34,7.49)
ds = 10.69 mm
Hence Provided M27 Bolt is SAFE
Page 6 of 6

Channel Thickness Calculation: 1 Design Data: CO2 Condenser / Liquefier Design Code of Construction

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Design Dossier for Unitank-1728HL

Channel thickness Calculation

1 DESIGN DATA : CO2 Condenser / Liquefier

DESIGN CODE OF CONSTRUCTION : AD 2000 - MERKBLATT

AD-2000 B5 Unstayed & stayed flat ends and plates - Ad 2000

Design Pressure (p) = 18 bar(g)

Yeild strength (Test) (K20) = 655.00 MPa

Operating condition Z = 1.51 Table 3-B7

Gasket Material = Non Asbestos Compressed Fiber

Sr. No OD of opeining No. of Openings Total opeing area (Aa)

Total no. of Opeing = 2 nos

Openinfg Factor CA1,

As Se-C1-C2/dt=0.1 ,To be Calculated as per Below Farmula B5-4.1.5

Design Fator C1 from figure 5

Equation (5) Modified to take effect of Ribs

Corrected Design Factor C1' = C1*CA1

For operatng condition s = 20.3 mm

Hence Provided 35 mm Thickness is Acceptable

Bolt load calculation :

FSB = FRB + FFB + FDB + FRMB B7, Eq. 1

Cylinder load FRB = p * 𝜋* di^2 / 40 B7, Eq. 2

Ring area load FFB = p * pi() * (dD^2 - di^2) / 40 B7, Eq. 3

Gasket Load FDB = (p/10) * pi() * dD * SD * K1 B7, Eq. 4

FRMB = FRZB + 4MBB/dte

additional force in pipe FRZB = 0 no force

Total Bolt load in service condition :

FSP = FRB + FFB + FDB+FRMB B7, Eq. 1

Cylinder load FRB = p * 𝜋* di^2 / 40 B7, Eq. 2

Ring area load FFB = p * pi() * (dD^2 - di^2) / 40 B7, Eq. 3

Gasket Load FDB = (p/10) * pi() * dD * SD * K1 B7, Eq. 4

FRMB = FRZB + 4MBB/dte

additional force in pipe FRZB = 0 no force

Total Bolt load in Test condition :

FDV = pi() * dD * K0 * KD + FRM0 B7, Eq.5

FMR0 = FRM0 + 4 MB0/dt

additional force in pipe in assembly con FRM0 = 0 no force

FDV > FSB

B7, 7.1.2.2, Eq. 6 FDv* = 0.2*FDV + 0.8 *SQRT(FSB*FDV)

Calculation for Bolt diameter: (B7, Clause 7.2)

For operating condition :

Z = 1.51 Table 3.2 -B7

For Test condition : 𝑑_(𝑠 )=

Z = 1.29 Table 3.2 -B7

For Bolting up condition : 𝑑_(𝑠 )=

Required Bolt Dia ds = MAX (10.69,8.34,7.49)

Hence Provided M27 Bolt is SAFE

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B7, 7.1.2.2, Eq. 6 FDv* = 0.2FDV + 0.8 SQRT(FSB*FDV)