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Initial and Final Setting Time of Cement

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DETERMINATION OF INITIAL AND FINAL SETTING

TIME OF CEMENT

PURPOSE : Determination of initial and final setting time of cement.

IS CODE : IS: 4031 Part (V), IS :5513-1968

APPARATUS :
 Vicat apparatus truncated conical form with an internal diameter of 70 mm at the top, 80 mm at the
bottom and a height 40 mm. The mould shall be adequately rigid and shall have a minimum wall
thickness of 4 mm. (confirming to IS : 5513 – 1968)
 A non-porous glass or stainless Steel base plate of at least 2.5 mm thickness shall be provided.
 A needle (Dia of needle 1.13 ± 0.05 mm. The needle shall have a flat end. The effective length,
excluding the hilt shall be 50 ± 1 mm).
 Annular ring of 5 mm dia.

PROCEDURE :

Preparation of test sample


Prepare a neat cement paste by gauging 400 gm of cement with 0.85 times the water required to
give a paste of standard consistency. The paste shall be gauged in the manner and under the
conditions prescribed in determination of consistency of cement. Start the stopwatch at the instance
when the water is added to cement. Fill the mould with cement paste gauged as above, the mould
resting on a non-porous plate, fill the mould completely and smooth out the surface of the paste
making it level with the top of the mould. The cement block thus prepared in the mould is the test
block.

 Use clean appliances for gauging. The temperature of room at the time of gauging shall
be 27°C ± 2°C.
 During the test, the block shall be kept at a temperature of 27 ± 2°C and not less than 90
% relative humidity.
Determination of Initial Setting Time

 Place the test block confined in the mould and resting on the non-porous plate, under
the rod bearing the initial setting needle, lower the needle gently in contact with the
surface of the test block and quickly release, allowing it to penetrate into the test block.
In the beginning the needle will completely pierce the test block. Repeat this procedure
until the needle, when brought in contact with the test block and released, as described
above, fails to pierce the block for 5 to 7 mm measured from the bottom of the mould.
The period lapsing between the time water is added to the cement and the time at which
the needle fails to penetrate the test block by 5 to 7 mm shall be the initial setting time.
Determination of final setting time

 Replace the needle of the vicat apparatus by the needle with an annular ring. The
cement shall be considered as finally set when, upon applying the needle gently to the
surface of the test block, the needle makes an impression thereon, while the outer ring
fails to do so. The period elapsing between the time when water is added to the cement
and the time at which the needle makes an impression on the surface of the test block
while the outer ring fails to do so, shall be the final setting time.

CALCULATIONS :
 The difference between the time of mixing water to the cement and the time at which the
needle fails to penetrate the test block by 5 to 7 mm shall be the initial setting time
 The difference between the time of mixing water to the cement and the time at which the
needle does not show any spot on the cement surface shall be the final setting time

LIMITS :

 Initial setting time – Minimum 30 minutes for both PPC & OPC.
 Final setting time – Maximum 600 minutes for both PPC & OPC.
FREQUENCY :

 One test per lot.

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