JW-GC Series Metal Detector With Check Weigher 20230917 1013.004.034

JW-GC SERIES
COMBINED METAL
DETECTOR WITH
CHCEKWEIGHER
OPERATION
MANUAL
JW-GC SERIES COMBINED METAL DETECTOR WITH CHECKWEIGHER
Content
1 Preface.................................................................................................................................. 4
1.1 Basic instruction....................................................................................................... 4
1.2 Precautions............................................................................................................... 5
2 Main Parameters................................................................................................................. 6
3 Work Theory......................................................................................................................... 7
4 Machine structure.............................................................................................................. 10
4.1 Simple diagram....................................................................................................... 10
4.2 Outer parameter..................................................................................................... 11
4.2.1 GC212 Combined metal detector and check weigher.......................... 11
4.3 Regular Parts Installation...................................................................................... 14
4.3.1 Conveyor belt of metal detector Installation & dismantle..................... 14
4.3.2 Conveyor belt of checkweigher Installation & dismantle...................... 15
5 Daily Operation.................................................................................................................. 17
5.1 User login................................................................................................................ 17
5.2 Main menu............................................................................................................... 18
5.3 Run........................................................................................................................... 18
5.4 Production Records............................................................................................... 26
5.4.1 Statistic......................................................................................................... 26
5.4.2 Waveform Statistical Chart........................................................................ 27
5.4.3 Unqualified Products Record.................................................................... 28
5.4.4 Weight display............................................................................................. 29
5.4.5 Storage space and data export................................................................ 30
5.5 Manual Test............................................................................................................. 31
5.6 Program Setup........................................................................................................36
5.6.1 Program SET interface.............................................................................. 36
5.6.2 Correct WT SET interface......................................................................... 39
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5.6.3 Parameters Auto set interface.................................................................. 40

5.7 System setup.......................................................................................................... 42
5.7.1 System setup interface.............................................................................. 42
5.7.2 Port configuration........................................................................................ 45
5.8 Calibration............................................................................................................... 46
6 Maintenance & Repair...................................................................................................... 47
6.1 Maintenance............................................................................................................47
6.2 Repair....................................................................................................................... 48
6.3 Fault Diagnosis....................................................................................................... 48
6.4 Easy wear spare parts list..................................................................................... 51
7 Transportation & Storage................................................................................................. 53
8 Open package & Inspection............................................................................................. 53
9 Wiring Diagram.................................................................................................................. 54
9.1 GC212、GC215..................................................................................................... 54
9.2 GC315、GC320..................................................................................................... 64
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1 Preface
Thanks for using JW-GC series combined metal detector with checkweigher..
In order to operate and maintenance the machine well, this manual will give a
detailed instruction about its function and operations.
1.1 Basic instruction

1．It is used to detect metal and weight in packages passing through passage
way, remove packages which contain metal material or with unqualified weight by
reject device.
2．.The packages include bulk product in paper bag, plastic bag and paper box.
But package with metal film cann’t suitable this machine.
3．This machine has a self-learning parameter.
4．The machine has function of Auto setup of “Phase” “Magnification times”
“Threshold value”
5．The machine works stable, high speed and high accuracy.
6．There is RS232 serial communication in this machine.
7．Production records can be exported through USB port to USB disk.
8．The model No. is JW-GC□□□-□-□,which is explained as follows:
JW – GC □ □□ - □ - □
“1” means the first machine, “2” means the

second machine, default as the first machine
“1”means first generation machine, “2” means
second generation machine, default as first
generation machine
Package max height（×10mm）
Max Weigh Range(kg)
Combined metal detector with checkweigher
Abbr. of our company
For example: JW-GC212 means that the detecting package’s max weight is 2kg,
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max height is 120mm, first combined metal detector with checkweigher of first
generation.
1.2 Precautions
1．Work environment:
Temperature：0～40℃
Moisture：35～85%
2．Power：AC 220±10% 50/60HZ
3．Pneumatic Pressure：0.4～0.6 MPa
4．Install place: horizontal surface without shaking
5．Connect with ground: safety and reliable connect ground line
6．Interference source: keep it far away or shielded. Stay far away from big
movable metal object and machines who creates a magnetic field
7．Use independent power cable, don’t use cable with other machine that’s
easy to make noise.
8．The first running after power on, the load cell should be calibrated.
9．Pls cut the power off when maintain or clean the machine.
10．Forbid non-professional person to maintain the machine when there is

electrical problems.
11．Do not bump and press on the weigh conveyor when cleaning or repair in
order to protect the load cell.
12． When the machine is working, don’t put any parts of body into the running
part of machine, avoid hurting.
13． When the machine is working, pls stay away from rejecting device acting
range to avoid hurting
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2 Main Parameters
Model No. JW-GC212 JW-GC215 JW-GC315 JW-GC320

Work voltage(V) AC220V AC220V AC220V AC220V
Supply
50/60HZ 50/60HZ 50/60HZ 50/60HZ
frequency(HZ)
Rating
2A 2A 3A 3A
current(A)
Power(W) 440W 440W 660W 660W

Belt size(mm) 300mm 300mm 400mm 400mm
Opening 460mm×180m 560mm×240m
360mm×150mm 460mm×180mm
size(mm) m m
Width(mm) ≤300mm ≤300mm ≤400mm ≤400mm
Height(mm) ≤120mm ≤150mm ≤148mm ≤200mm
Length(mm) ≤230mm ≤230mm ≤350mm ≤350mm
Resolution 0.1g 0.1g 0.1g 0.1g
Weigh Range 10～2000g 10～2000g 10～6000g 10～6000g
10≤X≤50,±1.5g 10≤X≤50,±1.5g
10<X<150,±0.5g; 10<X<150,±0.5 ；；
Accuracy
X >150,±1g g;X >150,±1g 50<X≤1500,±2 50<X≤1500,±2g
g；X>1500,±3g ；X>1500,±3g
Belt Speed 20～52m/min 20～52m/min 20～40m/min 20～40m/min
Preset parameter 100 100 100 100

Max Speed/min 70bag/min 70bag/min 50bag/min 50bag/min
Total Weight 220kg 260kg 250kg 255kg
External Length 2010mm 2010mm 2570mm 2670mm
External Width 935mm 987mm 1330mm 1400mm
External Height 1200mm 1200mm 1310mm 1310mm
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3 Work Theory
The machine has two function: metal detecting and weight checking
1.Metal detector adopts the theory of electromagnetic induction to detect, detecting
head completes this function.
1 Detecting head is made of three loops which is circled on the fixed
frame(there is one launching loop and two receiving loops.). Launching loop forms a
fixed magnetic field, and receiving loops create electric signal according to
electromagnetic induction, forming a detecting passageway, as chart 3.1.1
Chart3.1.1
2 For common situations the system is in balanced condition, as chart 3.1.2
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Chart3.1.2
 One launcher
 Two receivers with same distance to launcher
 Two receiving signals subtract to balance or zero voltage
3 When the package contents with metal material passed through detecting
passageway, it causes magnetic filed’s change, broking system’s balanced condition,
as chart 3.1.3.
Chart3.1.3
4 The electric voltage isn’t balanced again when there is metal material in the
loops, so loops’ electric signal change, then detecting head will deal with the signal,
and judge whether there is metal material in the package or not, as chart 3.1.4
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Chart3.1.4
5 If detecting head’s mother board judges that package contents material, it
will send alarm signal to PLC. Then after signal delay dealing, PLC will start reject
device and reject package with metal material.
2. The weight detecting and selecting of checkweigher is completed by load cell, AD
modular, PLC and reject device.
1 Load cells transform the weight informations to analog signals, which exist
in the form of voltage.
2 AD modular makes analog to digital conversions for collected analog
signals (collecting in the 120HZ). The analog signals is transformed to
corresponding weight figure(that’s, the real time weight of the package on the
convey belt).
3 PLC reads the weight calculated by AD modular, it analyzes and calculate
all the weight figures of detecting package passing weighing belt and judge whether
the weight figure falls into needed weight range or not at the same time. If not, the
machine will start reject device to reject unqualified weight package.
3. If one package is detected that it contents metal material and also unqualified
weight, the machine will take metal reject device as first choice.
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4 Machine structure
4.1 Simple diagram
Chart4.1.1
Combined metal detector with checkweigher’s basic structure is as chart 4.1.1,
function of each parts is as below:
1．Detecting head: collect signal, deal with signal, control metal detecting and
send metal alarm signal to PLC
2．Conveying device: Convey packages, it’s made of convey belt(metal convey
belt, weigh convey belt and reject belt), motor, axis and supporting plate etc.
3．Touch screen: Interactive interface between operating people and machine
4．Electrical control box: power supply for detecting head and AD modular, PLC
is built-in electrical box, to deal with signals of detecting head and AD modular, and
control convey belt motor and motions of reject device.
5．Photoelectric switch: It is used to determine product’s piece,bags are too
close or not
6．AD modular, load cell: collect weight figures, calculate and send instant
signals to PLC.
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7．Reject device: Reject unqualified weight packages.
4.2 Outer parameter

4.2.1 GC212 Combined metal detector and check weigher
1．Transport size: 1462（L）×1136（W）×1280（H）
2．Transport weight: 220kg
3．Outer size: as Chart4.2.1.1
Chart 4.2.1.1
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1．Transport size: 1462 (L)×1136(W)×1280(H)
Chart 4.2.2.1
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Chart 4.2.3.1
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Chart 4.2.4.1
4.3 Regular Parts Installation

4.3.1 Conveyor belt of metal detector Installation & dismantle
1．As chart 4.3.1.1 shows, open 4 pull clasps, take conveyor belt parts
2．Loosen horizontal conveyor belt, as Chart4.3.1.2 shows. Slide adjustable
wheel to adjust belt (clockwise is to tighten and counterclockwise loosen), along the
synchronous belt take conveying belt off.
3．Conveyor’s installment is converse to the above steps
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Chart4.3.1.1
Chart4.3.1.2
4.3.2 Conveyor belt of checkweigher Installation & dismantle

1.As Chart 4.3.2.1 shows，hold the conveyor’s outer edge (1)with both hands, make
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locating pin(2) aim at holder(3), press according the direction of arrow indicating
until the position (4), then lock pull clasp well. Be careful to protect the load cell.
Chart4.3.2.1
2.Adjust the tightness and deviation of the conveyor as Chart 4.3.2.2 shows. Slide
adjustable wheel, clockwise is to tighten and counterclockwise loosen. The distance
between the conveyor and holder is recommended 1 mm.
Chart4.3.2.2
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5 Daily Operation
5.1 User login
When the machine is connected with power supply, it enters user login menu
automatically, as chart 5.1.1.
Chart5.1.1
1．Top left of screen is the system’s current date and time.
2．English: Touch“English” button on the top right screen to choose language.
3．Version: Software version number
a. HMI Version: Screen version number
b. CPU Version:Motherboard program version number
c. PLC Version: Version No. of PLC
d. ADM Version：Version No. of AD
4．Pls input password ： user login needs to input password, level 1
password:181818, level 2 password:282828
5．Level: the user’s current operation right, high grade operation right can
operate all the operation function for lower grade.When the current login user's
operating authority is lower than the required permissions,the operation manual will
shows “ ”， then please return to the user login interface to enter a higher
level password.
6． : Touch this button to enter main menu.
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5.2 Main menu

Touch “ENTER” button to enter main menu, as chart 5.2.1
Chart5.2.1
1．The first line of screen is status bar, displaying the current menu’s name,
user level grade and system’s date and time.
2．Run: enter auto run menu.Need to execute “Zero” first, then the “Run” button
can be pressed, Run interface cannot access before finish Zeroing.
3．Record: enter statistic menu of production records.
4．Manual: enter manual test menu
5．Program set: enter program setup page
6．Calibrate: enter calibration of load cell page
7．System Setup: enter system setup menu
8．Help：Enter the instruction manual QR Code interface.
9．Zero:Touch this bottom, the Zero floating for load cell will be clear
automatically, and the current weight for load cell is 0.
10．Exit: user exit main menu to login menu, and the user level grade will reset
to 0
5.3 Run
Touch “Run” button on main menu to enter run menu, as chart 5.3.1
1．Indicate light: red means the machine stops working; green means the
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machine is running automatically.

Bar graph
a. １ bar graph dynamic display signal 1 strength, when signal strength is within
threshold range, it displays as green. When signal strength is over threshold
range, it displays as red, that’s, it detects metal materials
b. ２ bar graph dynamic display signal 2 strength, when signal strength is within
threshold range, it displays as green. When signal strength is over threshold
range, it displays as red, that’s, it detects metal material
c. The bar graph between 1 bar graph and 2 bar graph is the threshold for
reference.
Chart5.3.1
2．Instrument panel: It displays the detected metal type(the figures of indicator
points:0-360°).If the indicator points next to 0°or 180°, it means Fe; if next to 90°, it
means Sus.
3．Prog. No.：Current program number.Before the first time running, you can
modify the No.(1～100) at “RUN program” interface.
4．Checking Sp.:detecting package’s speed, it is updated each 1
minute.(bag/min)
5．Target WT：display detecting package’s target weight(unit：g）.
6．Over WT：display detecting package’s over weight(unit：g）.
7．Under WT：display detecting package’s under weight(unit：g）.
8．Time Not Zero:Display the time from last successful zeroing time up to
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now(unit:min)
9．Samp.：Shows the number of valid sampling data for this weighing.
10． Weight display: after the package passing weighing belt and complete
weighing, it will display the weight of detected package(unit:g).When the weighing
result more than machine Max. Weighing capacity,it will show“******”. （ weighing
result range：GC2：0～2009g；GC3：0～6009g）
11．Weight Reject：Classifying and statistic of the product which is exceed the
maximum setting of weights (Upper limit weight = Target weight + Upper deviation
weight).Or which is under the maximum setting of weights. (Upper limit weight =
target weight - lower deviation weight).
12．Pass：Classifying and statistic pf the qualified products.
13．Metal Reject：To Sum up the unqualified products.
14．Total ： Classifying and statistic of all product which involved in weight
testing.
15．Weight：statistic the total weight of each product (unit: kg).
16．Bags：Statistics of the total number of products (units: pcs)
17．Percent ： Statistics of the Percentage of number for various product
packages to total packages in all categories.(units: %)
18．Average：Statistics the average weight of the number of packages.
19．Alarm Off／On：switch for alarming intensive bags
1 Alarm On：when open such alarm function, if there is more than one bag
passing through weighing convey belt at the same time, the machine will stop and
alarm. The screen will shows “Bags are too close, pls reset!” As chart 5.3.2 shows.
Chart5.3.2
Reset：Close this widow and stop the alarm to send out.
2 Alarm Off： Close the alarm function
Attentions: If close alarm function, even there are more than one bag
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passing through weighing convey belt at the same time, the machine
keeps running. So it is possible that checkweigher doesn’t weigh correctly.
Pls use such function carefully.
20．Photocell unnormal alarm: When the continuous conduction time of
Photocell is longer than the material through the weighing belt length, the machine
will automatically stop running, and sound and light alarm at the same time,the
display will prompt "Photocell abnormal alarm" As chart 5.3.3
Char5.3.3
Reset: Close the prompt window and stop the alarm and light.
21．Motor fault alarm: when motor driver fault signal is outputted, machine
will stop running automatically; and sound and light alarm at the same time, the
display will prompt "Motor fault alarm" As chart 5.3.4
Chart 5.3.4
22．Weight detector unqualified stopping:When system set interface’s

“Unqualified stop” function is “on”, when an unqualified weight product is detected,
machine will stop running automatically; and sound and light alarm at the same time,
the display will prompt "Weight detector unqualified stopping" As chart 5.3.5
Chart 5.3.5
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23．Metal detector unqualified stopping:When system set interface’s

“Unqualified stop” function is “on”, when an unqualified metal product is detected,
machine will stop running automatically; and sound and light alarm at the same time,
the display will prompt "Metal detector unqualified stopping" As chart 5.3.5
图 5.3.6
24．Press“︽” button, to show the detecting signal waves , as chart 5.3.7

25．Press“︾”button, to close off signal waves.
Chart5.3.7
Chart5.3..8
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26．Signal wave shape:As chart 5.3.8, the grid area is signal wave shape
display area. Blue curve is signal 1, red curve is signal 2. Threshold area is the area
between two brown line. When wave shape over threshold area, alarm occurs, it
means that metal material is detected.
27．Run：Start auto run
28．Stop：Stop auto run
29．Exit ： Exit auto run and back to main menu.During operation, when the
"Exit" button is gray, it means invalid operation. It is valid only after about 1 second
after stopping the operation. The system will save the running record after exiting.
30．I/O Monitor ： Enter I/O Monitor interface, as you can see Chart 5.3.9 or
5.3.10
Chart 5.3.9
Chart 5.3.710
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a. Signal monitoring：Display the status of the input and output port signals, the red
light indicates that there is no corresponding input and output signal, and the
green light indicates that there is signal input or output.
b. Signal test: Each output port is equipped with a manual signal test button. For
example, after pressing "OFF", the button displays "ON" and then the
corresponding output port signal can be outputted. Press it again, and the
corresponding output port signal is turned off.
c. Free port：The functions of all input ports and output ports can be freely defined,
and the functions can be switched by touching the corresponding buttons; you
can also input the function code in the yellow windows.
d. Function codes corresponding features：
0 No output
1 Motor Running
2 Weight Reject
3 Qualified Reject
4 Metal Reject
5 Unqualified Reject
6 Continuous over WT signal
7 Continuous under WT signal
8 Red lamp(Buzzer)
9 Yellow lamp
10 Green lamp(Running)
11 Red lamp
12 Buzzer
e. Recover: Restores input and output freeport to their default function.

f. Exit: Exit the I/O Monitor Interface and return to the run interface.
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Attentions when running:

 The min size of metal material that metal detector can detect is decided by the
package(size, shape, weight, type etc.) and metal material(material, shape) and
the metal detector’s installment situation.
 When the machine is working, operators should keep 30cm away from detecting
head, don’t put any metal material near it.
 When the package is passing through detecting head, don’t make the package
shuffle with passageway to avoid wrong alarm.
 Pls put and take the detecting packages lightly, avoid big actions causing wrong
alarm.
 If there is conveying belt in the front and back of the machine, pls make sure
there is no contact between belt with machine.
 Adjust the height of front and back belt with machine to make sure that package
passed successfully.
 Keep the inside and outside of conveying belt clean, avoid the metal material
and oil sticking on conveying belt and causing wrong alarm.
 Wet conveying belt is easy to stick with supporting plate, so when start
conveying belt, keep it is divided from supporting plate to avoid motor race or
damage motor.
 Timing（30 - 60 minutes）to test machine’s detecting sensitity by testing card,
adjust parameter on time, decreasing wrong chance.
 In the dry work environment, pls use wet cloth wipe conveying belt inside
regularly to avoid static electricity.
 In the work environment of high temperature and high moisture, machine’s
radiating will be affected, test sensitity will decrease.
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5.4 Production Records

5.4.1 Statistic
Touch “record” button to enter statistic menu of production record, as Chart 5.4.1.1
Chart5.4.1.1
1．Display Records：Input the record No.to check,machine will auto shows the
production record.Also it can touch button or to see each

record.The number behind the input box is the total number of records.
2．Prog.No.:Display the source of statistic data of current production
record(parameter number).
3．Started At：Display the start running time of this record.
4．Finished At：Display the ending time of this record.
5．Target WT：Display the target weight setup of this record.
6．Over WT：Display the over weight setup of this record.
7．Under WT：Display the under weight setup of this record.
8．Total WT：Total weight of products have been tested.
9．Total bags：Total bags quantity of products have been tested.
10．No-pass bags：Display the bags quantity of unqualified products.
11．Pass Rate：Display the qualified bags in percentage of total bag quantity.
12．Average Wt：The average weight of products have been tested..
13．Max WT:Displays the maximum weight of the material which tested in this
running.
14．Min WT: Displays the minimum weight of the material which tested in this
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running.
15．Delete：Delete data of "Statistics" and "waveform record", it require at least
password level 2 to operate.Press“Delete”button and widow shows to confirm the
operation.as Chart 5.4.1.2
Chart 5.4.1.2
1 Yes：Delete all production records.
2 Cancel：No operation and close the widow.
16． Display Weight: switch to the "weight display" interface.
17．Unqualified Products Record：Go to“Unqualified Products Record”interface.
18．Histogram：Go to“Waveform Statistical Chart”interface.
19．Copy to USB:After inserting USB disk into the touchscreen USB port, press
this button will export the records into the USB disk.
20．Eject USB:When the records were finished copying into USB disk, should
press this button then USB disk can be pulled out safely.
21．Exit：Exit production record interface and back to main menu.
5.4.2 Waveform Statistical Chart

In“Statistic”interface press “Histogram” button to enter production record of
waveform interface.Used to view the weight distribution corresponding to the current
record..As chart 5.4.2.1
1．Coordinate：axis X, means product weight, coordinate is divided into 7 areas
by 6 vertical lines, each vertical line refers to each divided area weight. For example,
from left, the first line refers to 999g, second to 999.5, third to 1000g, forth to
1000.5g, fifth 1001g, sixth to 1001.5g. If the bag’s weight fall into one divided area,
the bag quantity will increase 1. When start the machine, it will set the each divided
area weight figure according to target weight, decrease 0.5g in turn to left and
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increase 0.5g in turn to right. Each divied area display the percent by histogram, the
figure of histogram’s position show the bag quantity falls into such divided area.
Axis Y refers to the percents of bags in this area in total bags. The proportion of
histograms’ different colors in a total chart show the percentage.
Chart5.4.2.1
2．Target WT： the set target weight (unit:g)
3．Bags: The number on histogram shows the quantity of packs within the
weight range in this area(unit:bag)
4．Histogram: the percents of the bags in the corresponding area in total bags
5．Refresh: Reset figure corresponding to each vertical line. Press “Refresh” to
renew Waveform Statistical Chart if new interval values are set.
6．Total bags: Display the number that all the detected products were statistic
in this record.
7．Exit：Exit Histogram interface and back to Statistic”interface of production
record.
5.4.3 Unqualified Products Record

Press“Unqualified Products Record” to enter unqualified products record, Used
to view all unqualified Products corresponding to the current record. as Chart 5.4.3.1
shows.
1．NO.：The Order No. of unqualified products.
2．Flag: G Identifying metal-detection qualified or not ； C Identify
Weight-checking qualified or not。Tick is Qualified；Cross is unqualified.
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Chart5.4.3.1
3．Time：The weighing date and time of the unqualified products
4．Weight：The showed weight of those unqualified products(unit:g)
5．No-pass bags:Display the number that all the unqualified products were
statistic in this record.
6．：Up page to see unqualified records
7．：down page to see unqualified records
8．Exit ： Exit the current interface and return to the "Statistics" interface for
production records.
5.4.4 Weight display

Press the "Display Weight" button on the "Statistics" interface to access the
"Weight Display" interface of the production record, which is used to view the weight
of each packet corresponding to the current record.As chart of 5.4.4.1 show
1．Serial number: The data displayed at the top of the screen corresponds to
the number of packets ending in the foreground.
2．Weight display: Each column shows 10 bags of weight, total is 10 columns.
It will display the corresponding record of the first bag each time when into the
interface.
3．Total bags：display this record quantity of products have been detected.
4．：Forward to browse each weight of bag
5．：Turn back to see each weight of bag
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Chart5.4.4.1
6．Exit: Exit the current interface and return to the "Statistics" interface for
production records.
5.4.5 Storage space and data export
5.4.5.1 Storage space

The total number of production records that can be stored is 1000 by "Kinco"
touch screen, total number of unqualified records is 4600, and the weight is 65000
packets. Different touch screen can store the different amount of recorded data.
When exceed the storage space, the newly generated record will overwrites the first
generated record automatically .
5.4.5.2 RS232 connection

The check weigher can be provided with RS232 communication mode to
connect with other equipment. Through RS232 to send each packet of weight data,
or through RS232 to connect to specified printer to print production records. For
more information, please contact our company.
5.4.5.3 U disk export

You can export record of each weight and production record through the
storage medium (U disk).
1．To export the weight of each package: Insert the U disk into touch screen's
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USB port before machine running. When start running, the weighing results will be
stored into U disk. Run the interface There will generate a record file (.csv form file)
after exit. Before pulling out the U disk, please go to the statistical interface to
pop-up U disk, or it will be damaged.
2．To export the production record from statistical interface: First, enter the
statistical interface, insert the USB disk into the USB port of touch screen, and then
touch the bottom of "Copy To USB" to save all the production records, after that, it
will generate a log file (.csv form file). The U disk will pop up automatically after
finished.
5.5 Manual Test

Touch “Manual” button on main menu to enter Manual Module, as chart 5.5.1 shows.
1．Weighing delay: the product reaches the delay of Photocell, it begin to
weighing (0 ~ 9999 ms).
2．Weighing time: Weighing time of product (10 ~ 5000 ms)
3．Zeroing Delay: Zero clearing demand will send to AD module when the
product reaches the delay of photocell (0 ~ 9999 ms).
Chart5.5.1
4．Reject Delay ： The reject arm works for a period of delay when detect
unqualified bags.（0～999×10ms）
5．Reject TM.：The operating time for the rejection cylinder（0～999*10ms）
6．Samp.: Displays the number of valid sampling data for this weighing
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process.
7．Actual Wt.: The weighting data that PLC reads from AD module in real time.
(Unit: g)
8．Tolerance Weight:The weighting range (0 to 100 g) used to determine
steady state of the product during the self-learning process.
9．Zero:Touch this bottom, the Zero floating for load cell will be clear
automatically, and the current weight for load cell is 0.
10．Static weighing: Do not start the motor, put the product on the weighing
conveyor belt, and then press the "weighing" button, it will display "weighing".When
the number of samples reached 300 times, the weight of the product is calculated,
displayed on the screen.
11．Dynamic weighing: First start the motor, and then press the "weighing"
button,put the product on the front side of the belt, after passing the weighing
conveyor belt, the product weight will be calculated and display on the screen
automatically by system which is according to the "weighing delay", "weighing time”.
12．Auto Set OFF: When we first get the product to be weighed, we can not
determine what parameters need to be set to ensure the accuracy of the weighing
results. We can complete it well through the product parameters from self-learning
process. Enter the appropriate "fluctuation range", press the button of "Auto Set
OFF", then it will appears "Auto Set ON", while the motor will automatically running.
The system will automatically in the "weighing" state, put the product in front end of
the belt, after passing the weighing conveyor belt, there will be message of "Auto
Setting, please wait ...", then we have to wait for the system based on the
characteristics of the product. It will automatically calculate appropriate parameter,
such as "weighing delay" , "Weighing time", "clear delay". At the same time, it will
update the corresponding parameter value and display on the screen. Do not put the
second package before the end of the learning process.
13．Save：save the current parameters to correspond program number.
14．Exit：exit program set, back to main menu.
15．In the Run interface,touch“Oscilloscope”button,will enter the input and
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output signal I/O Monitor interface,as shown in chart 5.5.2;The sampling data is
displayed on the screen in an XY graph, which can more intuitively display the
weight change on the load cell (blue line) when the material passes through the
weigh section belt, and the red line is the sampling weight data.
Change the value of "X upper limit", "X under limit", "Y upper limit", "Y under
limit" to adjust the waveform display position; "Magnifier" is used to quickly display
the waveform of the sampled data in a stable state, as shown in Figure 5.5.3;
"Initialize" can quickly return the sample data waveform to the original display state
Chart5.5.2
Chart5.5.3
16．Samp. data: Enter the sampling data interface. Sampling data is used to
display the real-time weighing data, which the product after passing the weighing
belt and different time point to arrive at the photocell eye. Through the analysis of
the sampling data, we can manual setting for "weighing delay", "weighing time",
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"clear delay" Please refer to the chart such as 5.5.4 and 5.5.5 for sampling data,
which is introduce the self-learning calculation process.
Chart5.5.4
Chart5.5.5
The value display in fist line in picture corresponding to this line start data address.
a. Parameter calculation for "Weighing delay" and "weighing time": From the
charts of the weight data analysis, the maximum weight is 999.5g. The first time
to reach the maximum weight data address is 74. What we set for fluctuation
range is 2g (see chart of 5.5.1), that is, the stability of the weight is 997.5g ~
999.5g. From data address 74 to find the first weight which is less than 997.5g
and data address is 60(First address). And then from data address 74 we can
find the last one which it’s weight is less than 999.5g, and the address is 113.
Therefore, the time range of weight stable is 60 ~ 113; The number of
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continuous and stable weights, that is, the sampling interval is 113-60=53. The
material arrives at the photoelectric eye and starts sampling. The time elapsed
when the sampling reaches the first address is the "weighing delay", and the
time corresponding to the sampling interval is the "weighing time". AD module
board data sampling frequency is 120Hz/s, you can calculate the weighing time
parameters: (53*1000+60)/120 = 442 ms, The weighing delay parameter is :
(60*1000+60)/120 = 500 ms.
b. The calculation for "Zero delay" parameter: From the analysis of the weight data
in the chart, we can see that the product weight from smaller to big, until to be
stable, and then from bigger to small, until to 0. The best time to choose Clear
Delay is when product passing weighing conveyor and the weight from bigger to
small, until to zero point. There is "clear weight" parameter in interface in
Subsequent chapters.From the chart, when the value is 0.5g, the first time point
is 168 when the weight dropped in 0.5g. In order to ensure the correctness of
the clear action, extended 20 Weight data, and ensure that can be effectively
cleared, so the zero delay parameter is ((168+20-1)*1000+60)/120=1558ms
(because the timer in the PLC is affected by the scan cycle, the value after
self-learning is 1556ms)
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5.6 Program Setup

5.6.1 Program SET interface
Touch “Program” to enter program set menu, as chart 5.6.1.1shows.
Chart5.6.1.1
1．Prog. No. ： Program number for different products, the machine can store
100 products’ program(1～100)

2．Prod. Name：made of figure, alphabet and others, at most 6 characters
3．Target WT：Target weight of checking product
4．Over WT：The upper limit over the target weight（0～999.9g）
5．Under WT：The lower limit under the target weigh（0～999.9g）
6．Reject TM：The operating time for the rejection cylinder（0～999×10ms）
7．Reject Delay：The reject arm works for a period of delay when detect
unqualified bags.（0～999×10ms）。
8．Correct WT ： Show the Correct weight which setted in “correct weight
set”interface.When machine running,overweight or under weight bags go through,it
can auto correct by setted correct weight.”+” is “bag weight “+ “correct weight”=
“display weight”. “-” is “bag weight” - “correct weight”=”display weight”. Preset Sp：
3 levels Speeds are available. Level 1 is low speed, level 2 is middle speed, level 3
is high speed.)
9．Belt Sp：to set the speed value of conveying belt.
10．Bag Length：When irregular product is passing through photoelectric switch,
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photoelectric eye may flash some times wrongly. So increasing bag length will
shield such wrong signal.It is considerate as 1 bag from photoelectric switch
detecting product until product leaves completely, during this period all the other
flashing signal is ineffective(That’s, check weigher won’t think that many bags are
on the weighing belt for weighing at the same time). It is also shield wrong alarm of
“bags are too close”. Pls set bag length same with actual product’s length, otherwise
it will alarm wrongly.Please set the bag length parameter to be consistent with the
actual length of the material to be measured, otherwise it is very likely that there will
be false alarms of over-density materials (when the bag length is set to be smaller
than the actual material length) or actually multiple packages of products are in the
weighing at the same time On the conveyor belt, but the weighing result only has 1
bag of data (when the bag length is set to be greater than the actual material
length).
11．Weighing delay: the product reaches the delay of Photocell, it begin to
weighing (0 ~ 9999 ms).
12．Weighing time: Weighing time of product (10 ~ 5000 ms)
13．Zero Delay: Zero clearing demand will send to AD module when the product
reaches the delay of photocell (0 ~ 9999 ms).
14．Continuous Unqualified Signal Packels ： When the machine is running,
when the weight result is continuously overweight or continuously underweight and
the cumulative number of packages reaches the set value of this parameter, the
machine outputs a continuous overweight signal or a continuous underweight
signal.(If set as 0, this signal will not output)
15．Metal Check ： Touch “Metal Check” to enter program set menu of metal
check, as chart 5.6.1.2shows.
16．Selection Phase: When the packages’ material feature is good, pls select
phase; otherwise forbid phase.
a. NO：Phase is forbid
b. YES：Phase is selected
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Chart5.6.1.2
17．Phase：Packages’ material feature（0.0～180.0°）.The material’s signal
feedback(product effect) is different when the material is in different phase, one
phase with big product effect, other with small. Besides, there are two signals for
material’s product effect in the software, they have 90 degree phase difference.
Some material with small product effect in one signal, wave shape is flat; but big
product effect and change wave shape in another signal, then wrong alarm occurs.
This situation needs to select phase to shield signal with big product effect and use
the signal with small product effect, when there is metal material, wave shape
changes very apparently, decrease wrong alarm chance.
18．Magnification times ： Signal’s magnification factor, adjust it by
operating or Bigger the figure, more apparently wave shape changes,
higher intensitity, then it is more easy to occur wrong alarm（recommend：150～350）
19．Threshold value ： Threshold value for signal causing alarm. If signal
strength reaches or over this figure, alarm will occur, meaning that detect metal
material（1～100，recommend：5～6）
20．Save：Save the set program to certain program group
21．Weight Check：Touch “Weight Check” to enter program set menu of weight
check.
22．Correct WT set：Press and enter the correct weight setup interface.
23．Auto set：Entering into Auto set program interface.
24．Exit：Exit program setup menu and back to main menu.
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5.6.2 Correct WT SET interface

In programme setup interface press “Correct WT SET” to enter correct weight
setup interface.as chart 5.6.2.1.
Chart 5.6.2.1
1．Total bags:The number behind “/” is showing bags quantity which participate
correct weight auto setup；The number before “/” is showing the bags quantity which
passed through for correct weight auto setup(1～99).
2．Target WT：Target weight of checked products.
3．Total Wt：Total weight of bags passed through for correct weight auto setup.
4．Average Wt：Average weight of bags passed through for correct weight auto
setup.
5．Time Not Zero ： Displays the time that how long from the last time
automatically successful to zeroing.(Unit: minutes)
6．Samp.:Displays the number of valid sampling data for this weighing
process.
7．Alarm off / on: Please refer to Section 5.3 in details
8．Correct weight auto setting method: At first,input total bag quantity which
participate correct weight auto setup,then press “start” and machine run.Put the
same material of target weight on the buffer belt according to the setting bag
quantity.After finishing this operation,machine can auto calculate weighing
result(weighing bag weight - target weight),then the correct weight come out.If the
weighing bag quantity less than setup value,then press “save” ,machine also can
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calculate the correct weight.

9．Exit: Exit the correct weight setting interface and switch back to the
parameter of setting interface.
5.6.3 Parameters Auto set interface

Touch“Auto Set”button ,Entering into Auto-set program interface as Chart
5.6.3.1
Chart5.6.3.1
1.Pause： Pause the signal wave shape figure’s up-to-date, keep it in current
status.
2.Delete：Delete all the signal wave shape’s history figures.
3.Selection Phase、Phase、Magnification times、Threshold value：Detailed in
5.6.1 Program setup.
4.Current Phase ： It displays the phase for the packaging that’s in the
passageway.
5.Exit：Exit auto set menu, and conveying motor stops, back to program setup.
6.Auto set for program
a. Aim for auto set: According to the test and analyze of product features, metal
detect creates suitable “Phase” “Magnification times” “Threshold value”
automatically
b. Preparation: Prepare the detecting package for auto set, make sure that the
package doesn’t content metal material. (if metal detector without photoelectric
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eye, pls set “selection phase” as “No”, “threshold value” as “6”,“Magnification

times” as “250”. When metal detector is in stable running, let the detecting
package pass and check the signal wave shape’s changing.The signal wave
shape will over the threshold value only when the detecting package is passing
through passageway, otherwise it changes within threshold value. If the signal
wave shape isn’t as above, pls adjust “Magnification times” to meet above
requirements. But if metal detector with photoelectric eye, it doesn’t need to set
above programs.)
c. Start：after prepare for the above steps, touch “start” button to enter auto set, pls
operate according to tips on the down left on screen. “Exit” button will hide
automatically, it displays when auto set is completed or cancel.
d. Ready to set：enter preparation phase before auto set, pls wait for the next tip.
e. Please put into products ： Put the detecting package stably on the conveying
belt.(When metal detector without photoelectric eye, it will have a 20 seconds
count-down, pls complete the package’s passing within 20 seconds. When
metal detector with photoelectric eye, it is subjected to the photoelectric eye see
the package) .During auto set, there will be many times about “please put into
products” displaying, usually 4-6times.
f. System busy, please wait ： Metal detector is analyzing the passing product’s
feature, Don’t interfere it. When it is over, “times” will add 1 automatically, metal
detector will have next tip. Operate as tip.
g. Setup success!：Program’s auto set is successful
h. Setup failed, please fine tune parameters or try again ： Auto set for program
failed, it needs to adjust parameters slightly(when metal detector without
photoelectric eyes), touch “start” button again to auto set.
i. Save：When it indicates “Setup success”, touch “save”, and write all the auto set
parameters to current program group, stop conveying motor running and back to
program setup.
j. Cancel：Give up this auto set, exit auto set.
6. Check: When the auto set completes, it needs to check all the auto set
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parameter
a. When package without metal material passes, no wrong alarm occurs
b. Put testing card with package without metal material, let them pass through
passageway, then metal detector alarms. If no alarm, change testing card with
bigger diameter metal, and check again. Follow this step until metal detector
detects metal. This testing card is detecting tensitity for this group program can
detect.
5.7 System setup

5.7.1 System setup interface
Touch “System setup” button to enter system setup menu, as chart 5.7.1.1
Chart5.7.1.1
1．Weight check Filter：Filtering grade of load cell . The higher the setting value,
the slower speed to read the weight data; The smaller the setting value, the faster
speed to read the weight data. The setting value depends on the speed of the
conveyor belt. In general: The faster delivery speed, setting value should be smaller;
If speed is slower, the value should be bigger.
2．Preset: After entering the desired value on the left side of the "Write" button,
the filter coefficients will be written to the AD module. (1 ~ 40, recommended value:
14 ~ 16)
3．Actual: Touch the "Read" button to read the filter coefficients in the current
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AD module to see if the new filter coefficients have been successfully written.
4．Auto Zero Tm:Cycle time for the machine automatically clears the Zero
floating for load cell. (1 ~ 99 min, recommended value: 10)
5．Zero Error Wt：The machine clears the weighing range of Zero floating
automatically. (0 ~ 99.9 g, recommended value: 0.5 ~ 1 g)
6．Level 1：Machine’s current level 1 password. Input figure to modify level
1 password. It needs to input the right level 1 password.
7．Level 2：Machine’s current level 2 password. Input figure to modify level
2 password. It needs to input the right level 2 password.
8．Backlight TM：If the screen without any operations, after a set period,
backlight will close to longer screen usage time. When set as 0, backlight keeps
lighting all the time（0～600minutes）
9．Time Setting：Display and modify machine’s system time
10．Date Setting：Display and modify machine’s system date
11．Unqualified Alarm:If it’s“ON”,When the detected weight or metal is
unqualified, the buzzer will alarm.
12．Unqualified Stopping:When it’s“ON”,When the detected weight or
metal is unqualified, the machine will stop running and the the buzzer will alarm.
13．HMI update:In the System Setup Interface, touch“HMI Update”button,
will enter HMI Update interface. Detail update method please contact with us.
14．RS232 to send the weight of each package/RS232 to print the
production record: choose according to the machine configuration, at least 3
passwords are required for operation.
15．Metal Check：Touch “Metal Check” to enter system set menu of metal
check, as chart 5.7.1.2shows.
16．Starting phase：Machine’s inherent features. User should’t change it, pls
store this figure well
17．Frequency：Machine’s inherent work frequency. User cann’t modify it, pls
store this figure well
18．Seismic grade：Signal interference’s grade caused by machine restraining
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vibrating. More big the value, more strong restraining effect. Thus detecting
accuracy will decrease. As the value is best when machine is manufactured, it is 0,
user don’t need to modify.
Chart5.7.1.2
19．Metal check Filter：Time value for filtering interference signal,As the value
is best when machine is manufactured, user don’t need to modify.
20．Start Delay ： When metal detector’s unqualified stop function is set as
“YES”,start auto running, conveying motor start moving from static, it will cause
mechanical shaking, then metal detector may wrong alarm and stop auto
running,that’s why to set this parameter. Pls use it carefully （ 0 ～ 1500×10ms
recommend：0）
21．Zero Delay:when motherboard of metal detector power on again,the zero
of delaying collection signal.
22．Have None Photoelectric Eye:Select whether the metal detector head is
equipped with photoelectric eye
23．Metal check: Factory function
24．Pulse Width: Factory function
25．Software update:Enter to update the motherboard software for
maintenance and expansion of related functions. Please contact our company for
relevant information.
26．Recover ： Recover parameters to default. It needs level 2 password to
operate. It will display “Yes/cancel” window as chart 5.7.1.3
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a. Yes：Recover parameters to default

b. Cancel：Exit without any operations
27．Save：Save set parameters
Chart5.7.1.3
28．Weight Check：Touch “weight Check” to enter system set menu of weight
check
29．Port Setup:enter the function configuration screen of the input and output
ports of the motherboard.
30．.Exit：Exit system setup and back to main menu
5.7.2 Port configuration

In the “System Settings” interface, touch the “Port Setup” button to enter the
function configuration interface of the machine input and output port. as chart
5.7.2.1
Chart5.7.2.1
1．Digital output setting: the function of configuring the output port, the
configurable function has:
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a. Alarm: Unqualified signal with an output duration of about 0.2 seconds when
metal dissimilar material is detected
b. Motor: conveying motor
c. Elimination: Eliminate device action
d. Buzzer: Output when metal dissimilar material is detected, the duration is the
"Alarm Duration" parameter setting value
e. Run: machine runtime output
2．Digital input setting: the function of configuring the input port, the
configurable function has
a. Photoelectric eye: connecting photoelectric eye signals
b. Emergency stop: connect emergency stop switch
c. Run/Stop: Controls the operation and stop of the metal detector.
3．Exit: Exit the port configuration interface and switch back to the system
setting
5.8 Calibration
Touch “Calibrate” button on main menu to enter calibration menu, as chart 5.8.1
Chart5.8.1
1．0g: Keep nothing on the weigh conveyor, press “0g”, then the screen will
display “Waiting for 0g”
2．1000g: After press “0g”, the screen will display”Pls put 1kg wt. And press
1000g”, then put a 1000g standard weight on the weigh conveyor, press “1000g” to
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set this value. The screen will display ”Waiting for calibrating”
3．When the screen shows “Calibrated success!”, the calibration of load cell is
successful. If the screen shows “Calibrated unsuccessful!”, you should do above
steps to calibrate load cell again.
4．If the screen display “Waiting for 0g” all the time, or“Zero setting is not
successful!”,it means the machine doesn’t access load cell calibration model, pls
exit this menu and access again.
5．Test: Put a smaller standard poise (e.g., 500g) on weighing belt and press
“Read”, then check the value. It should show 500g. If not, please repeat above 1-3
steps.
6．Zero: Press 'Zero' to zero load cell.
7．Exit: Exit calibration menu, back to main menu.
Notice：The whole calibration should be under the situation of no wind and no
vibration, and operated by experts in possession of “Measurement
Qualification Card”.
6 Maintenance & Repair

6.1 Maintenance
In order to keep normal running and extend its durability, please keep daily
maintenance well.
1. Maintenance
a. Pls use clean cloth with neutral cleaning solution clean the appearance of
convey belt after the daily work.
b. Dismantle conveying belt and supporting roller after one week’s running, clean it
well.
c. Check the damage of convey belt edge. If the convey belt is deviation, pls adjust
rectifying deviation device
d. Whether the tension of the drive belt is appropriate, and the conveyor belt must
not slip
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e. Check whether there is abnormal noise or not when the motor and machine is
running
f. If the bearing was worn, need to replace an new one on time, otherwise will
have an bad affect to driven.
g. Keep the photoelectric switch dry and clean, otherwise it will affect its work.
2. Cautions
a. Maintenance and inspection must be done after power off.
b. Don’t clean convey belt and machine with metal brush
c. Don’t use thinner or toluene or other organic solvents to clean convey belt
d. Don’t use alcohol to clean screen
6.2 Repair
For maintenance and repair, pls cut off power and ask professionals to operate.
Don’t put the tools, removed screw etc. on convey belt, avoid polluting belt
6.3 Fault Diagnosis

Fault Reasons Solution
1.No reaction of 1.No DC24V power, 1. Change switch power
screen after connect DC1 switch power is
with electric damage 2. Change touch screen
2.Touch screen is
damage1.
2.Screen shows no 1. Machine runs 1.Cut off power, start after 10
connection randomly without obey seconds.
orders 2.Connect communication
2.Communication lines again.
connects wrongly. 3.Change switch power
3.Mother board without 4.Check electric circuit
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DC±15V power 5.Change communication

supply, DC2 switch liens
power is damage 6.Contact with manufacturer.
4.PLC without AC220V
power supply
5.Communication lines
cann’t connect well
6.Other reasons
3.Conveying motor 1.No signals output for 1.Contact with manufacture
doesn’t start up output port of PLC’s P40 or 2. Replace another Intermediate
P41 no PWM impulse relay KA1 to try.
output.(Model 3.Change fuse（Φ5×20，10A）
C3000,C6000 and C200 ) 4.Change switch power
2.Intermediate relay KA1 is 5. Turn SW1 SW2 back to "ON"
not conducting and turn the built-in speed
3.Power fuse of no-brush potentiometer RV
motor driving is broken counterclockwise to the end
4.Switch is damage, no 6.Change no-brush motor driving
DC24V power output 7.Change conveying motor
5.DIP switch of no-brush 8.Change inverter
motor driving is in wrong
position
6.No-brush motor driving is
damage
7.Conveying motor is
damage
8.Inverter is damage
4.After connecting with 1.Always signals output 1.Contact with manufacturer.

power, convey motor for output exit of PLC’s 2.Change no-brush motor driving
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starts running or motor P40 . 3.Change inverter

don’t stop running 2.No-brush motor driving is
damage
3. Inverter is damage
5.Metal detecting 1.The below of 1.Tight conveying belt
alarm when start conveying belt frictions suitably
conveying belt with passageway 2.Adjust conveying belt
2.Conveying belt pulls to 3.Clean conveying belt
one side 4.Tight ground screw
3.Conveying belt is
polluted
4.Machine isn’t stable
6.Wrong metal Parameters for Set “Phase” “Magnification
detecting alarm often detecting package times” “Threshold value”
changes again
7.Missed metal Parameters for Set “Phase” “Magnification
detecting alarm detecting package times” “Threshold value”
changes again
8.Weigh inaccurately 1.Load cell calibrates 1. Calibrate load cell again
inaccurately
2. Filter value isn’t 2. Set again（recommend
suitable value:14）
3. Incorrect parameter 3.Re-set manual setting or
settings parameter self-learning
4.Load cell’s install 4.Calibrate again
position changes 5.Adjust convey belt
5.Weighing convey belt
has deviations or scrape
Sampling setup isn’t
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suitable
9.Reject device 1. Pressure isn’t enough 1. Connect with suitable
doesn’t work 2. Fuse is broken pressure power
3. Check time is set too 2. Change fuse
small 3. Set check time reasonably
10.Photoelectric switch 1.Testing distance is too 1.Adjust “sensitivity adjust
red light always lights big button”, make sure the red light is
bright when the bag passed,
other situations the red light turn
out .
2.Photoelectric shot’s 2.Clean photoelectric shot’s

surface is polluted surface
3.Photoelectric switch 3.Change photoelectric
damages switch
11.Other faults 1. Pls operate according to
manual instruction
2.Contact with manufacturer
6.4 Easy wear spare parts list

GC212 GC215 Combined metal detector and check weigher
Material code Name Specification
1007.001.139 Straight handle M5*18*10(304 screw)
Deep Groove Ball
1012.005.016 629-ZZ
Bearings/9*26*8
1007.003.119 Circlip for shaft GB/T894.1-1986-φ9
Sync belt(standardize use for
1007.001.073 110XL031
check weigher)
Conveying
1015.005.040 PU Helical -Tooth connect
belt(L1808*W300*T0.7 white)
Conveying PU Vertical-Tooth connect,
1007.002.009
belt(L930*W300*T0.7 white) matte
- 51 -

1007.012.056
1A φ5*20(Made in
1002.008.005 Fuse
China)(Glass)
X2084.001.003B Driving roller assembly(304) JW-GC212-05-07-00-B
X2084.001.004B Driven roller assembly(304) JW-GC212-05-02-00-B
X2080.001.002 Conveyor line idler assembly JW-GC212-01-01-00-B
X2040.004.003 Driving roller assembly JW-C2-02-01-01-00-E
X2040.004.004 Driven roller assembly JW-C2-02-01-03-00-E
1007.001.227 Motor sync wheel JW-C1-02-02-06-F
2020.011.004 Calibration weight 1KG(M1 level,±50mg)
1001.014.019 Load cell 1-PW6DC3/15KG-1
GC315 GC320 Combined metal detector and check weigher

Material code Name Specification
1007.001.139 Straight handle M5*18*10(304 screw)
Deep Groove Ball
1012.005.016 629-ZZ
Bearings/9*26*8
1007.003.119 Circlip for shaft GB/T894.1-1986-φ9
Sync belt(standardize use for
1007.001.073 110XL031
check weigher)
Conveying
1015.011.049 PU Helical -Tooth connect
belt(L2490*W400*T0.7 white)
1007.003.123
1007.003.416
1A φ5*20(Made in
1002.008.005 Fuse
China)(Glass)
X2084.004.007B Driving roller assembly(304) JW-GC315-05-06-00-B
X2084.004.008B Driven roller assembly(304) JW-GC315-05-07-00-B
Conveyor line idler assembly
X2085.001.001 JW-GC315-05-05-00-B
GC315、GC320 standard
X2048.001.002 Driving roller assembly JW-C3-02-01-01-00-C
- 52 -
X2049.001.001 Driven roller assembly JW-C3-02-01-03-00

1007.001.227 Motor sync wheel JW-C1-02-02-06-F
2020.011.004 Calibration weight 1KG(M1 level,±50mg)
SP4MC3-20KG(with
1001.014.039 Load cell
resistance matching)(HBM)
7 Transportation & Storage

Transport, install and disassemble it with care. No throwing, bumping, turning or
reversing. Prevent it from rain and strong vibration.
8 Open package & Inspection

1. To avoid damaging the machine surface as opening the crate, open the top
cover before opening the side cover.
2. Check if followings are attached with the machine:
a. User’s Handbook/Instruction Manual
b. Packing List
3. Follow the Packing List to inspect the machine and spare parts.
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9 Wiring Diagram
9.1 GC212、GC215
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JW-GC Series Metal Detector With Check Weigher 20230917 1013.004.034

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JW-GC SERIES

5.6.3 Parameters Auto set interface.................................................................. 40

1.1 Basic instruction

“1” means the first machine, “2” means the

2．Power：AC 220±10% 50/60HZ

3．Pneumatic Pressure：0.4～0.6 MPa

4．Install place: horizontal surface without shaking

5．Connect with ground: safety and reliable connect ground line

10．Forbid non-professional person to maintain the machine when there is

range to avoid hurting

Model No. JW-GC212 JW-GC215 JW-GC315 JW-GC320

Power(W) 440W 440W 660W 660W

Belt Speed 20～52m/min 20～52m/min 20～40m/min 20～40m/min

Preset parameter 100 100 100 100

2 For common situations the system is in balanced condition, as chart 3.1.2

7．Reject device: Reject unqualified weight packages.

4.2 Outer parameter

4.2.2 GC215 Combined metal detector and check weigher

4.2.3 GC315 Combined metal detector and check weigher

4.2.4 GC320 Combined metal detector and check weigher

4.3 Regular Parts Installation

4.3.2 Conveyor belt of checkweigher Installation & dismantle

6． : Touch this button to enter main menu.

5.2 Main menu

machine is running automatically.

22．Weight detector unqualified stopping:When system set interface’s

23．Metal detector unqualified stopping:When system set interface’s

24．Press“︽” button, to show the detecting signal waves , as chart 5.3.7

6 Continuous over WT signal

7 Continuous under WT signal

e. Recover: Restores input and output freeport to their default function.

Attentions when running:

5.4 Production Records

production record.Also it can touch button or to see each

5.4.2 Waveform Statistical Chart

5.4.3 Unqualified Products Record

5.4.4 Weight display

5.4.5 Storage space and data export

5.4.5.1 Storage space

5.4.5.2 RS232 connection

5.4.5.3 U disk export

5.5 Manual Test

5.6 Program Setup

100 products’ program(1～100)

5.6.2 Correct WT SET interface

calculate the correct weight.

5.6.3 Parameters Auto set interface

eye, pls set “selection phase” as “No”, “threshold value” as “6”,“Magnification

5.7 System setup

a. Yes：Recover parameters to default

5.7.2 Port configuration

6 Maintenance & Repair

6.3 Fault Diagnosis

DC±15V power 5.Change communication

doesn’t start up output port of PLC’s P40 or 2. Replace another Intermediate

P41 no PWM impulse relay KA1 to try.

output.(Model 3.Change fuse（Φ5×20，10A）

C3000,C6000 and C200 ) 4.Change switch power