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Rev The Most Common Mistakes in Solar Installations

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Here are the several

common issues that you


may face with a solar
inverter after installing it:
1. Faulty installation of the inverters

As the solar inverters are supposed to serve you for years without any problem,
they come sturdy enough to confront problems.

However, that’s only when you’re installing it the right way, without any sort of faulty
connection or yield.

So, most of the internal problems with solar inverters happen because of incorrect
installation in the first place and make sure everything is delivering the right power
as the manufacturer refers to.
2. Power sizing mismatched
There are basically many reasons for inverter beeping on you: one is that you just ran out of
battery, other is that you overloaded your inverter, or something else…

If you loaded your inverter above its rated capacity especially for hybrid inverters in off grid
side, there is a big chance that it will be a burden on the inverter and it will shut down on
you. Your total load demand should not exceed the rating of the inverter and you should
give it some room above it as well.

If your inverter is working at full load all the time, it could lead to lower efficiency and
performance. It could also fail sooner. Usually you need to keep power not more than 80%
of the rated capacity on load side (UPS / EPS) for the longer lifespan.
3. Room temperature is too hot
• Overheating issues are one of the most common problems with solar inverters, which isn’t a good
sign of service. The high temperature in the inverter may affect the overall service and energy
production badly.

• Even the production may stop the system if the heat reaches the maximum operable temperature.

• The best way to address the temperature problem is to check for ventilation regularly. If you’re
setting the inverter in a closed room, make sure the room has adequate ventilation to keep it cool.

• Depending on the type and size of the inverter, you have to give it a good cooling technology as
well. You can set up cooling fans in the switch cabinet and make an airflow pattern for the best
result.
4. Faults from electrical surges
Causes of Voltage Surge

• There are several factors why voltage surge occurs. It can be


due to a lightning, power system switching like capacitor
banks, resonating circuits with switching devices, faulty
wirings, and suddenly turning on and off switches, electric
motors and other highly inductive appliances and devices.
illustration shows a voltage surge on the AC
power line
• Surge, or transient voltage, is a brief overvoltage spike or disturbance on a power waveform that
can damage, degrade, or destroy electronic equipment within any home, commercial building,
industrial, or manufacturing facility. Transients or surges can reach amplitudes of tens of thousands
of volts, with a duration of less than a half-cycle of the normal voltage waveform.

• Every piece of electrical equipment is designed to operate at a specified nominal voltage such as
120 Vac, 240 Vac, 480 Vac, and so on. Most equipment is designed to handle minor variations in
their standard nominal operating voltage however, surges can be very damaging to nearly all
equipment.
What are the SPD’s
Deye inverters has integrated SPD II on DC side and SPD II on AC side. This is EU (European) standards

Below are the 2 types of Surge Protection Device to protect your systems;

SPD type 1 can handle the electrical currents that come from lightning strikes. It directs these currents away
from the ground and into the wires in your system, protecting your electrical network from damage.

SPD type 2 prevents the spread of overvoltage in the electrical installations and protects the loads.

For surge protection to work best, it's important to have a good ground connection. This means the grounding
terminal (where the surge protector is connected to the ground) should have the lowest possible resistance.
When the grounding system is effective, it helps redirect electrical surges safely into the ground, away from
your devices. So, effective grounding ensures that surges are sent away from your electronics, keeping them
safe.
SPD Location Implementation
• There are many different types of Surge Protective Devices, but the
least you have the 2 types of SPD’s installed in the systems:

• Type 1 SPD installed at the origin, e.g. main distribution board.

• Type 2 SPD installed at sub-distribution boards. (Combined Type 1 &


2 SPDs are available and are usually installed in consumer units).
Voltage
Surge Maximum
Protection Location of Application &
Protection Classification Waveform Discharge
Level (Up) Installation Coverage
Device Types Current (Imax)
Rating

Main service For large


entrance or facilities and
Type 1 Primary 10/350μs 50 kA ≤ 2.5 kV
source of power high-threat
supply locations

Sub-distribution
For facilities of
Type 2 Secondary 8/20μs 40 kA ≤ 1.5 kV panel or
medium size
electrical panel

Combination
of voltage Outlets or near
For certain
waves (1.2/50 the specific
Type 3 Point-of-use 10 kA ≤ 1.0 kV devices and
μs) & current terminal
circuits
waves (8/20 equipment.
μs)
5. Faults from the grounding systems
What Happens If You Do Not Connect The Ground Wire?

If you have an inverter in your electrical system, it is important to make sure that it is properly grounded. If it is not,
there are a number of potential problems that could occur.

• First, if there is a power surge, the inverter could be damaged. This could lead to a loss of power and, potentially,
a fire.

• Second, if the inverter is not properly grounded, it could create a fire hazard.

• If the inverter is not properly grounded, there is a risk that it could overheat, catch fire, and cause damage to your
home.

• Finally, if the inverter is not properly grounded, it could cause interference with other electronic equipment in your
home.

• If the inverter is not properly grounded, it could emit electromagnetic interference that could disrupt other
electronic equipment in your home
5. Grounding sequence and SPD
6. Faults from electrical oxidations
Loose connections
• Loose connections refer to a condition where the mechanical
linkage between components - usually the wire and terminal -
isn't secure enough.

• These can occur at different points in your solar PV system,


such as the combiner box, between the module junction box
and cables, or between the cables and the inverter.
6-A. Faults from electrical oxidations
Damaged cables
• Mechanical Stress: Physical strain such as bending, pulling, or
crushing can damage the cables. These typically occur during
installation or due to harsh weather conditions.

• Extreme Temperatures: Solar cables are designed to withstand


various temperatures, but extreme cold can make them brittle, while
extreme heat can cause them to degrade over time.

• Corrosive Substances: Exposure to certain chemicals, saltwater, or


even certain types of soil can cause cable damage.
6-B. Faults from electrical oxidations
Corrosions
• Corrosion in solar cables can occur due to prolonged exposure
to the outdoor environment. This phenomenon happens when
the metal parts of the cable react with oxygen, water, or other
substances, leading to oxidation and the formation of rust or
other compounds.
• Corrosion is especially prevalent in harsh environments, such
as coastal areas with salty air or regions with high pollution
levels. It can also occur if water manages to enter the cable due
to damaged insulation.
How to avoid corrosions on most
electrical nodes and terminals
• Applying ACG or Anti-Corrosion Grease/Dielectric Grease/Electrical
Anti Rust on most electrical terminals to avoid corrosions buildup

• Applying ACG before closing MC4 connectors to prevent from


oxidations, Applying on every electrical nodes, etc.

• Use shrinkable tube to seal connections from all terminal lugs


Tips for newly Installed batteries
• At first the new battery cell must be exercise density from 5 to 10
cycles 0%-80% in every cycle Depth of Discharge, Set to limit Charge
and Discharge amperes beyond rated power to optimize and for
proper calibration in every cell.

• By engaging these sequence the battery lifecycles will prolong it’s life
service.

• Carefully set the Deye Time of Use power to suitable mode to avoid
error and operation interruptions.
LifePO4 (SOC) State of charge vs. Voltage

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