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    Procedure Qualification Record (PQR)

    Uploaded by

    Njoku Chijioke
    PQR SAMPLE FORMAT

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    Procedure Qualification Record (PQR)

    Uploaded by

    Njoku Chijioke
    24 views3 pages
    PQR SAMPLE FORMAT

    Original Title

    PQR

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    © © All Rights Reserved

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    PQR SAMPLE FORMAT

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    © All Rights Reserved
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    Download as doc, pdf, or txt
    24 views3 pages

    Procedure Qualification Record (PQR)

    Uploaded by

    Njoku Chijioke
    PQR SAMPLE FORMAT

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 3

    PROCEDURE QUALIFICATION RECORD (PQR)

    COMPANY NAME: LAURAMAC NIGERIA LIMITED


    PROJECT INSTALLATION OF SAND TRAP AT OGBELLE FLOW STATION
    PQR No.: LMC/PQR/001 DATE: 30/01/2023
    SUPPORTING WPS Nos.: LMC/WPS/01
    WELDING PROCESS (ES): SMAW TYPE: MANUAL

    JOINTS
    JOINT TYPE: SINGLE V BUTT
    BACKING: N.A 30o  5o
    BACKING MATERIAL (TYPE): N.A
    GROOVE ANGLE: 60O + 5O
    ROOT FACE: 2.0  0.5 mm
    ROOT GAP: 1.6 + 3.0 mm

    BASE METAL(S)

    SPECIFICATION TYPE AND GRADE: API-5L, X52


    THICKNESS RANGE: 10 ≤ T≤ 18.05mm
    PIPE DIA.:3” SCH XX
    GROOVE: BUTT
    FILLER METALS
    FILLER METAL F-No. 3
    AWS CLASSIFICATION: A5.1 & A5.5 AWS SPECIFICATION: E6010 & E7018
    WELD METAL ANALYSIS A-No.: A1 FILLER METAL SIZE: 3.2 & 4.0mm
    FLUX TRADE NAME: LINCOLN ELECTRIC /ESAB CONSUMABLE INSERT: N.A
    POSITIONS
    POSITION(S) OF GROOVE: 6G WELD PROGRESSION: UPHILL
    PREHEAT
    O
    PREHEAT TEMPERATURE: 30 C INTERPASS TEMPERATURE: 250 OC MAX

    POSTWELD HEAT TREATMENT

    TEMPERATURE: N.A
    PQR NUMBER: LMC/PQR/001
    Shielding
    SHIELDING BACKING TRAILING
    GAS(ES) N.A N.A N.A
    COMPOSITION N.A N.A N.A
    FLOW RATE N.A N.A N.A
    FLUX Yes  No  FLUX TYPE / TRADE NAME: N.A
    ELECTRICAL CHARACTERISTICS & WELDING PARAMETERS
    CURRENT TYPE AND POLARITY: DCEP
    CURRENT (RANGE): 80-180 AMPS VOLTAGE (RANGE): 20-31 VOLTS

    OTHER VARIABLES
    CUP OR NOZZLE SIZE: N.A
    CLEANING METHOD: GRINDING/ POWER BRUSHING TECHNIQUE: Stringer & Weave

    TEST RESULTS
    VISUAL TEST RESULTS: The minimum tensile Strength for API 5L X52 is 455MPa, thus test is acceptable

    Tensile Tests
    Results
    Specimen Yield Tensile Tensile Failure Type and
    No. Width Thickness Area Strength Load Strength Location
    TP1 18.12 14.67 268.82 455 131.5 495(MPA)
    PARENT METAL
    TP2 19.21 14.84 285.08 4565 136.5 478(MPA)
    PARENT METAL

    Guided Bend Tests


    Type and Figure Number Results
    SB1 ACCEPT
    SB2 ACCEPT
    SB3 ACCEPT
    SB4 ACCEPT

    WELDER’S NAME: PRCIOUS. O ID or SS No. LMC-001

    TESTS CONDUCTED BY: ILUM AGBAI UFERE (SGS) LAB TEST No. : IT/62/LMC/PHC/23/001
    I the undersigned certify that the statements in this record are correct and that the test welds were prepared, welded, and
    tested in accordance with the requirements of ASME IX; ASME B31.3.

    MANUFACTURER OR CONTRACTOR: LAURAMAC NIGERIA LIMITED

    DATE: 30/01/2023 BY: NJOKU CHIJIOKE

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