Hydraulika
Hydraulika
Hydraulika
CONTENTS
HYDRAULIC SYSTEM - DESCRIPTION ............................................................. 5-3
General description - load sensing system ................................................................. 5-3
Function - Load-sensing system ................................................................................ 5-4
Hydraulic component placement, fork lift truck SMV 10-16 B. ............................... 5-6
COMPONENTS - DESCRIPTION ........................................................................ 5-8
Variable piston pump, Parker series P2 ..................................................................... 5-8
Variable piston pump - Function .............................................................................. 5-9
Steering priority valve ............................................................................................. 5-13
hydraulic system steering, principle ........................................................................ 5-14
Directional control valve, Parker L90LS ................................................................. 5-16
Directional control valve, Parker HV08 .................................................................. 5-18
Accumulator charging block, M0382 ..................................................................... 5-20
Hydraulic system fork lift truck SMV 10-16 B, principle ....................................... 5-22
Description of the hydraulic system, fork lift truck ................................................. 5-23
MEASUREMENTS AND ADJUSTMENTS ......................................................... 5-24
Measuring and setting the hydraulic pressure .......................................................... 5-24
Measuring and setting the standby pressure, one pump .......................................... 5-24
Measuring and setting the standby pressure, more than one pump ......................... 5-24
Measuring and setting the maximum working pressure .......................................... 5-25
Measuring and setting the delta pressure, Delta-P ................................................... 5-26
Pressure discharge in the accumulator ..................................................................... 5-28
Measuring and setting the accumulator pressure ..................................................... 5-28
Measuring and setting the brake pressure switch ..................................................... 5-28
Measuring and setting parking brake pressure ......................................................... 5-28
Measuring the steering pressure .............................................................................. 5-29
Setting the restrictor and non-return valve .............................................................. 5-31
FAULT TRACING ................................................................................................ 5-32
In a load sensing hydraulic system the pump only supplies the flow
required for the functions on each occasion they are connected, i.e.
the pump’s output is not greater than the current load. The
hydraulic system in all SMV’s trucks is load sensing. The
advantages of a load-sensing system are:
• lower energy consumption.
• less heat development.
• greater precision and more flexible manoeuvring of the
machine.
• smaller losses and less wear to the hydraulic system.
• no flow in the system when it is not used.
• only the necessary flow when lifting or moving.
• no unnecessary overpressure when lifting small loads.
The heart of the system is the variable piston pump. When the load
on the system changes, for example, when lifting, a signal provides
the pump with information about the change and a corresponding
change is made to the output.
V0015
A LS When the directional control valve is closed the pump gives a low
basic pressure, which is known as standby pressure. When the
system is put to work, oil flows through the directional control
valve, from P to A, and a pressure drop arises. This is called DeltaP.
The standby pressure should be slightly higher than DeltaP. It is
important that the pump provides the correct standby pressure in
V0016 P T order for the system to work correctly.
V0017
V0018
V0019
V0036
1. Steering cylinder
2. Variable piston pump, 105 cc
3. Gear pump, 23 cc
4. Accumulator
5. Steering orbitrol
6. Tilt cylinder
7. Lifting cylinder
8. Side shift cylinder
9. Directional control valve
10. Multi-disc brake
11. Parking brake
12. Steering priority valve
13. Accumulator charging block
14. Hydraulic tank
COMPONENTS - DESCRIPTION
V0007
V0006
1. Input shaft 7. Servo piston
2. Adjuster screw, Delta P 8. Swashplate
3. Adjuster screw, Pmax 9. Pump housing
4. Adjuster screw, displacement 10. Piston
5. Outlet 11. Barrel
6. Inlet
V0008
V0024
V0025
V0026
Load-sensing system
The diagram shows the system with the diesel engine switched off
where the pressure and flow are 0. When there is no pressure in the
system the pump’s spring-loaded actuator piston (1) is in the
position for maximum pump output. The line from the control
piston runs via the valve for maximum pressure (Pmax) and
standby pressure valve (DeltaP) directly to the hydraulic tank. It is
possible to adjust the pressure in both valves with the help of
adjuster screws.
Once the standby pressure has been reached, the valve (2) adjusts
the pump and maintains this at the set pressure irrespective of the
speed of the diesel engine.
When the system is put to work (via the joystick) the directional
control valve (3) changes position and the LS line is pressurised.
The valve (4) is reset and the pressure in the actuator piston (5)
drops. The pump output then increases until it corresponds with
the load on the system.
When the pump output corresponds to the load on the system, the
valve (6) is adjusted and maintains the pump at the right output.
When the cylinder is moved to the end position, the pressure can
reach max. pressure.
The pressure in the load signal (LS) increases and the valve (4) is
reset. The pressure in the actuator piston (5) decreases and the
pump output increases.
When the pump output is equal to the set max. pressure for the
valve (7) its position changes. The pressure in the actuator piston
(8) increases and the pump output decreases. The pressure is
maintained until the cylinder moves or the directional valve is
switched.
1. Pressure regulator
2. Load sensor (LS), load signal from steering orbitrol
3. Excess flow (EF), to directional valve
4. Controlled flow (CF), to steering orbitrol
5. External pilot signal (PP)
6. From the piston pump (P)
1. Pressure regulator
1. Steering cylinder
2. Steering orbitrol
3. Steering priority valve
4. Pressure regulator
5. Shuttle valve
6. Restrictor and non-return valve
7. Variable piston pump, 105 cc
8. Hydraulic tank
V0508
Oil is led from the variable piston pump (7) (105 cc) to the
steering priority valve (3). The task of the steering priority valve is
to always supply the steering system with oil ahead of the truck’s
other hydraulic functions.
3 6
10
A B
1 2 3
10 9 8 7 6 5 4
A 2 spool sections
B 1 spool section
1. Solenoid, parking brake The accumulator charging block receives oil from a gear pump. Oil
2. Pressure regulator, adjustable, parking brake is distributed in the block to the accumulator, service brake and
3. Manual valve for pressure discharge in the accumulator parking brake. In the event of engine failure these functions receive
4. Pressure limiting valve oil from the accumulator via the accumulator block.
5. Non-return valve
6. Restrictor valve The following components/functions are housed in the
7. Charge valve accumulator block:
8. Pressure regulator, adjustable, accumulator
• Solenoid (1) for parking brake. Electrically controlled valve to
activate the parking brake. When the valve is not activated, the
parking brake is employed.
• Adjustable pressure regulator (2) for the parking brake circuit.
Reduces the pressure from the accumulator to the parking brake
circuit.
• Valve (3) for pressure discharge. The accumulator is drained
manually using a hex key. Used BEFORE working on the
hydraulic system.
• Valve (4) for maximum pressure preset to 250 bar. Prevents
excess charging of the accumulator.
• Non-return (5) resp. restrictor valve (6) in the circuit between
the pump and the accumulator/service brake. The non-return
valve prevents the accumulator from being discharged when the
engine is switched off.
• Charge valve (7). Regulates the pressure to the accumulator
circuit. Controlled by the pressure regulator (8).
• Adjustable pressure regulator (8) for the accumulator. Measures
the pressure in the accumulator circuit and controls the valve
(7). Accumulator charging starts when the pressure is 20 %
below the set pressure.
NOTE
Always start with the pump that shall have the lowest stand-by
pressure. Adjust the pumps in increasing pressure order thereafter.
2
V0342
1 Adjusting screw, stand-by pressure (Delta P)
2 Adjusting screw, max pressure (P max)
NOTE
In order to adjust the pressure of a single pump the pressure of the other
pumps must set down.
NOTE
It is important that the maximum operating pressure of the pumps is
adjusted in increasing pressure order.
1. Loosen the lock nut using a ring spanner and loosen the Allen-
screw in order to relief pressure.
4 Pressure regulator
4 Pressure regulator
5 Adjuster screw
FAULT TRACING
Load drops Leaking lifting cylinder Check for leakage, replace seals
Machine cannot lift load Pump not giving max pressure Adjust the pressure
Steers heavily Variable piston pump (steering Check standby/delta pressure, max
pump) pressure
Check load signal to pump
Orbitrol, steering priority valve Check orbitrol, steering priority valve
Check for leakage, replace seals
Leaking steering cylinder
Steering bites Pump pressure varies Adjust the one-way restrictor on the
load signal to the variable piston
pump
No pressure in the accumulator 25cc gear pump defective Check the pump
Accumulator charging valve defective Check the valve
Load signal does not go down to Directional control valve does not go Check the directional control valve
0 bar to neutral
Load signal does not go up to max Leaking load signal Fault trace leakage on load
pressure Pump defective Check standby/delta pressure, max
pressure
Attachment runs slowly Reduction valve for spreader Check the pressure, 140 bar on
Loading valve for spreader spreader
Right 60 cc pump Check the load signal to the pump
Check standby/delta pressure, max
pressure