Code No: 156AQ R18

JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD

B. Tech III Year II Semester Examinations, February - 2023
DESIGN OF MACHINE MEMBERS - II
(Mechanical Engineering)
Time: 3 Hours Max. Marks: 75
Note: i) Question paper consists of Part A, Part B.
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ii) Part A is compulsory, which carries 25 marks. In Part A, Answer all questions.
iii) In Part B, Answer any one question from each unit. Each question carries 10 marks
and may have a, b as sub questions.
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Assume Suitable data, if necessary.
PART – A
(25 Marks)
1.a) What is bearing characteristic number as applied to journal bearing? [2]
b) Distinguish between “Hydrodynamic bearings” and “Hydro static bearings”. [3]
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c) Why are ball and roller bearings called anti friction bearings? [2]
d) Enumerate any two advantages and disadvantages of rolling contact bearings to sliding
contact bearings. [3]
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e) What is the function of gudgeon pin? [2]
f) Enumerate the design considerations for crank pin. [3]
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g) What are the advantages of fabric rubber belts? [2]
h) Explain the designation of V-belt with the help of examples. [3]
i) State two most important reasons for adopting involute curve for a gear tooth profile.
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[2]
j) State any four advantages of gear drive over other types of drives. [3]
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PART – B
(50 Marks)
2.a) Explain the design procedure of journal bearing.
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b) Each bearing of an electrical motor sustains a radial load of 4 kN. Assuming (l/d) ratio
of 1.1, determine the length of the bearing, if the permissible bearing pressure is limited
to 1 N/mm2. [5+5]
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OR
3.a) Derive Petroffs equation for the co-efficient of friction in a lightly loaded bearing.
b) The following data are given for a full hydrodynamic bearing: radial load = 25 kN,
journal speed = 900 rpm, unit bearing pressure = 2.5 MPa, (l/d) ratio = 1, viscosity of
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lubricant = 20 cP, class of fit = H7e7 Calculate: (i) dimensions of the bearing;
(ii) minimum film thickness; and (iii) requirement of oil flow. [5+5]
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4. The radial reaction on a bearing is 9000 N. It also carries a thrust of 5000N. The speed
of the shaft is 1000 rpm. The outer ring is stationary. Expected average life of bearing
is about 25,000 hours. The load on the bearing is smooth, the service is 8 hours/day.
Select: a) Suitable roller bearing. b) What is the rated 90% life of selected bearing?
c) Compute the probability of the selected bearing surviving 25,000 hours. [10]
OR
5.a) A roller bearing is selected to withstand a radial load of 40 kN and life of 1200 hrs at
600 rpm. What load rating would you look for in searching from manufacturers
catalogue if it specifies load at speed 500 rpm and life 3000 hrs.
b) Select a suitable rolling bearing for a 55 mm diameter shaft. The bearing should be
capable of withstanding 3 kN radial and 1.5 kN axial load at 750 rpm. The bearing is to
have a desired rated life of 2000 hrs at a reliability of 94%. There is a light shock load
and inner ring rotates. [5+5]
6. Determine the dimensions of cross section of the connecting rod for a diesel engine
with the following data: Cylinder bore = 100 mm; Length of connecting rod = 350 mm;
Maximum gas pressure = 4 MPa Factor of safety = 6. [10]
OR
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7. Following data are given for a four-stroke diesel engine:
Cylinder bore = 250 mm, Length of stroke = 300 mm, Speed = 600 rpm, Indicated
mean effective pressure = 0.6 MPa, Mechanical efficiency = 80%, Maximum gas
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pressure = 4 MPa, Fuel consumption = 0.25 kg per BP per hr, Higher calorific value of
fuel = 44 000 kJ/kg. Assume that 5% of total heat developed in the cylinder is
transmitted by the piston. The piston is made of grey cast iron FG 200
(Sut) = 200 N/mm2 and k = 46.6 W/m/0C) and the factor of safety is 5. The temperature
difference between the centre and the edge of piston head is 2200C.
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a) Calculate the thickness of piston head by strength consideration.
b) Calculate the thickness of piston head by thermal consideration.
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c) Which criterion decides the thickness of piston head?
d) State whether ribs required?
e) If so, calculate the number and thickness of the piston ribs.
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f) State whether a cup is required in the top of piston head?
g) If so, calculate the radius of the cup. [10]
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8. Select a suitable wire rope for a wire hoist carrying a load of 80 kN to be lifted from a
depth of 100 m. The speed of 10 m/s should be attained in 10 seconds. [10]
OR
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9.a) Why Wahl’s factor is to be considered in the design of helical compression or tension
springs? Explain.
b) A load of 3 kN is dropped axially on a close coiled helical compression spring from a
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height of 150 mm. The spring has 12 active coils. Take wire diameter as 20 mm, spring
index as 6. Determine the deflection and stress induced in the spring.
Take G = 8.4 × 104 N/mm2. [4+6]
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10. It is required to design a pair of spur gears with 200 full-depth involute teeth based on
Lewis equation. The velocity factor is to be used to account for dynamic load. The
pinion shaft is connected to a 10 KW, 1440 rpm motor. The starting torque of the motor
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is 150% of the rated torque. The speed reduction is 4:1. The pinion as well as the gear
is made of plain carbon steel 40C8 (S = 600 N/mm2). The factor of safety can be taken
as 1.5. Design the gears, specify their dimensions, and suggest suitable surface hardness
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for the gears. [10]
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11. A pair of parallel helical gears consists of a 20 teeth pinion meshing with a 100 teeth
gear. The pinion rotates at 720 rpm. The normal pressure angle is 200, while the helix
angle is 250. The face width is 40 mm and the normal module is 4 mm. The pinion as
well as the gear is made of steel 40C8 (Sut = 600 N/mm2) and heat treated to a surface
hardness of 300 BHN. The service factor and the factor of safety are 1.5 and 2
respectively. Assume that the velocity factor accounts for the dynamic load and
calculate the power transmitting capacity of gears. [10]

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