3250
3250
3250
Model 3250
User’s Guide
3255EN Rev. 22
Advanced™ Osmometer Model 3250 User’s Guide
Copyright
This user’s guide is copyrighted by Advanced Instruments with
all rights reserved. Under copyright laws, this guide may not be
reproduced in any form, in whole or part, without the prior written
consent of Advanced Instruments.
© 2019 Advanced Instruments.
Advanced Instruments has reviewed this guide thoroughly. All
material contained within is believed reliable, but the accuracy and
completeness are not guaranteed or warranted, and are not intended
to be representations or warranties concerning the product described.
Microsoft® and Windows® are registered trademarks of Microsoft
Corporation in the United States and other countries. Intel® is a
registered trademark of Intel Corporation in the United States and
other countries. All other trademarks are the property of Advanced
Instruments.
Hot-Line™ Service
If you have any questions or problems regarding the proper operation
of your instrument, please contact our Hot-Line Service department by
calling one of the following numbers.
• 800-225-4034 (toll-free within the USA and Canada)
• +US 781-320-9000 (elsewhere)
• 781-320-0811 (fax)
2
Table of Contents
Copyright.............................................................................................................. 2
Hot-Line™ Service.............................................................................................. 2
Safe Use............................................................................ 7
Symbol Conventions......................................................................................... 7
General Cautions................................................................................................ 8
FCC Requirements............................................................................................9
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Advanced™ Osmometer Model 3250 User’s Guide
Instrument Operation..................................................29
Hazardous material cautions...................................................................... 29
Function of major components ............................................................... 30
Operating head (Figure 3, Item 1)........................................................30
Freezing chamber (Figure 3, Item 8)..................................................30
Measurement and control circuits (inside) ....................................... 31
Electronic circuits (inside)........................................................................ 31
Display panel (Figure 3, Item 4)............................................................ 31
Keypad (Figure 3, Item 4) ...................................................................... 32
Printer (Figure 3, Item 9)......................................................................... 33
Supervisor/Operator keyswitch (Figure 5) ...................................... 33
Power module (Figure 5).........................................................................34
RS-232 port (Figure 5)..............................................................................34
Barcode port (Figure 5)...........................................................................34
Sample preparation........................................................................................35
Sample handling..............................................................................................35
Repeatability Tips........................................................................................... 36
Verifying calibration daily.............................................................................37
Sample test procedure................................................................................. 38
Sample test errors........................................................................................... 41
Changing operating settings..................................................................... 42
0. Select Setup Item...................................................................................43
1. Set Block Bin #.........................................................................................44
2. Set Sample Bin #....................................................................................44
3. Dis/Enable I.D. #.....................................................................................45
4. Set Stir Amplitude.................................................................................45
5. Set Date/Time..........................................................................................46
6. Dis/Enable Beeper.................................................................................46
7. Set Serial Rate.......................................................................................... 47
8. Dis/Enable Xon/Xoff............................................................................. 47
9. Serial Number.......................................................................................... 47
10. Select Language...................................................................................48
11. Product/Test............................................................................................48
12. Data Capture...........................................................................................48
13. Assistance................................................................................................48
4
Calibration......................................................................55
Calibration procedure....................................................................................55
Calibration notes..............................................................................................57
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Advanced™ Osmometer Model 3250 User’s Guide
Troubleshooting Table.................................................83
Product Specifications............................................... 90
Regulatory Notices.......................................................93
Warranty and Warranty Duties.................................97
Supplemental RS-232 Information..........................101
Symbol Definitions.....................................................104
Product Disposal and Recycling............................. 107
Service Log..................................................................109
6
Safe Use
To reduce the risk of bodily injury, electric shock, fire, and damage to
your instrument, please read and observe the precautions in this User’s
Guide.
• If the product is used in a manner not in accordance with the
equipment design, operating instructions or manufacturer’s
recommendations, the operation of the product may be impaired to
the extent that a safety hazard is created.
• Do not attempt to perform electrical work if you are not fully
qualified. This manual is not a substitute for electrical training.
Symbol Conventions
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Advanced™ Osmometer Model 3250 User’s Guide
General Cautions
• This product should be operated only with the type of power source
indicated on the product’s electrical ratings label. Refer to the
installation instructions included with the product.
• If the power cord provided is replaced for any reason or if an
alternate cord is used, the cord must be approved for use in the
local country. The power cord must be approved for the product’s
listed operating voltage and be rated at least 20% greater than the
ampere ratings marked on the product’s electrical ratings label. The
cord end that connects to the product must have an IEC 60320
connector.
• Plug the product into an approved grounded electrical outlet.
• Do not disable the power cord’s grounding pin.
• If an extension cord or power strip is used, make sure that the cord
or strip is rated for the product, and that the total ampere ratings of
all products plugged into the extension cord or strip do not exceed
80% of the cord’s or strip’s rating limit.
• Route power cords so that they will not be walked on, tripped on,
or pinched by items placed upon or against them. Pay particular
attention to the plug, electrical outlet, and the point where the cord
exits the product.
8
Safe Use
FCC Requirements
WARNING Changes or modifications to this unit not expressly
approved by Advanced Instruments could void the user’s
authority to operate the equipment.
• This equipment has been tested and found to comply with the limits
for a Class B digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against
harmful interference in a residential installation. This equipment
generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions, may cause
harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation.
If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the
equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
–– Reorient or relocate the receiving antenna.
–– Increase the separation between the equipment and receiver.
–– Connect the equipment into an outlet on a circuit different
from that to which the receiver is connected.
–– Consult the dealer or an experienced radio TV technician for
help.
9
Supplies, Parts and
Accessories
To order parts and accessories, contact the Advanced Instruments
Customer Service Department by using one of the following numbers.
• 800-225-4034 (toll-free within the USA and Canada)
• +US 781-320-9000 (elsewhere)
• 781-320-3669 (fax)
10
Supplies, Parts and Accessories
11
Calibrators and
Standards
To order calibrators and standards, contact the Advanced Instruments
Customer Service Department by using one of the following numbers.
• 800-225-4034 (toll-free within the USA and Canada)
• +US 781-320-9000 (elsewhere)
• 781-320-3669 (fax)
12
Calibrators and Standards
13
Foreword
Intended Use
Advanced™ Osmometers use the technique of freezing-point depression
to measure osmolality. Osmolality is the total solute concentration of an
aqueous solution. Osmometers measure the number of solute particles
irrespective of molecular weight or ionic charge. This information is
useful to the following disciplines:
• Clinical, emergency and sports medicine
• Medical research
• Biotechnology and pharmaceutical research and manufacturing
• Food and beverage manufacturing
• Environmental research and monitoring
• Academic research
• Industrial applications
When used by a trained operator in clinical applications, the
osmometer provides results that assist in establishing the proper
diagnoses and treatments for patients with disorders involving
water and electrolyte imbalances. Osmometers will test virtually any
biological fluid including, but not limited to, whole blood, plasma, urine,
feces, sweat, and tissue homogenate. Operation of the instrument is
deemed to be moderate complexity under CLIA and FDA guidelines.
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Foreword
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Advanced™ Osmometer Model 3250 User’s Guide
Instrumentation
Advanced™ Osmometers are devices for the determination of the
concentration of solutions by means of freezing-point measurement.
Advanced Osmometers utilize high-precision thermistors to sense the
sample temperature, to control the degree of supercooling and freeze
induction, and to measure the freezing point of the sample. They can
routinely determine differences of ±1 mOsm/kg H₂O.
Freezing-Point Thermodynamics
The quickest and most precise way to measure the freezing point of a
solution is to supercool it several degrees below its freezing point. It is
unstable in this state, and a mechanical agitation induces crystallization.
The heat of fusion suddenly liberated causes the sample temperature
to rise toward a plateau temperature, where a liquid/solid equilibrium
occurs. The equilibrium temperature is, by definition, the freezing
point of the solution. Managing the plateau temperature for precise
measurement is the basis for several patents issued to Augustus Fiske.
The time over which liquid/solid equilibrium develops and is maintained,
is a function of the speed with which the heat-of-fusion is liberated
vs. the speed it is transferred away, or absorbed, by the surrounding
environment. This ratio can be slowed and the equilibrium time
stretched, to give a distinct plateau height measurable to 0.001 °C.
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Foreword
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Advanced™ Osmometer Model 3250 User’s Guide
Definitions
Solution: A homogeneous mixture of solute and solvent in which the
solvent is usually the major component, and the solute is the minor
component.
Concentration: The ratio of solute to a given amount of solvent (molal),
or ratio of solute to solution (molar).
The amount of solute is usually expressed in terms of moles (i.e., gram
molecular weights). One mole = 6.028 x 1023 molecules (Avogadro’s
number). One mole of glucose (180.2 g) and one mole of sodium
chloride (58.4 g) each contain Avogadro’s number of molecules.
Common units of concentration are:
• Molality: Moles of solute per kilogram of pure solvent.
• Osmolality: Osmols of solute particles per kilogram of pure solvent.
As noted above, most ionic solutes do not completely dissociate.
Osmolality is a unit of concentration that takes into account the
dissociative effect. Osmolality is usually expressed in mOsm/kg H₂O.
One milliosmol (mOsm) is 10-3 osmols. Osmolality is defined as:
osmol
Osmolality = φnC =
kg H 2O
where:
ø = osmotic coefficient, which accounts for the degree of molecular
dissociation.
n = number of particles into which a molecule can dissociate.
C = molal concentration of the solution.
• Molarity: Moles of solute per liter of solution.
18
Foreword
19
1 Installation and Setup
20
Installation and Setup
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Advanced™ Osmometer Model 3250 User’s Guide
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Installation and Setup
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Advanced™ Osmometer Model 3250 User’s Guide
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Installation and Setup
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Advanced™ Osmometer Model 3250 User’s Guide
Primer Pump
Fluid Return
Tube
5. Open the heat transfer fluid door to access the small primer pump
(Figure 2). Squeeze the primer pump while the operating head is
cycling, making sure to squeeze at the same time that the operating
head reaches the bottom of its cycle. Observe the fluid return
line from the cooling well back to the bottle. Once fluid begins
to appear, continue priming for five more cycles to remove any
trapped air. Stop using the primer pump and watch the return line
to make sure that a small amount of fluid continues to flow through
the return line with each head up/down cycle. Then press the STOP
key to raise the operating head and exit to the test menu.
6. Press the STOP key a second time to exit from the test menu to
Press START to Continue.
26
Installation and Setup
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Advanced™ Osmometer Model 3250 User’s Guide
28
2 Instrument Operation
In order to run your instrument properly, it is important that you
read and adhere to the instructions in this section. For
information on calibration, see Calibration.
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Advanced™ Osmometer Model 3250 User’s Guide
Supervisor/Operator
Operating Head (1)
Keyswitch, Power Switch,
Fuse Holder, Barcode,
and RS-232 Connector on
Back Panel (see Figure 5) Stir/Freeze Wire (2)
Printer (9)
Freezing
Chamber (8) Display Panel
and Keypad (4)
Heat Transfer
Fluid Filter (5)
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Instrument Operation
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Advanced™ Osmometer Model 3250 User’s Guide
32
Instrument Operation
Barcode Port
Supervisor/Operator
Keyswitch
Power Module
RS-232 Port
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Advanced™ Osmometer Model 3250 User’s Guide
34
Instrument Operation
• 1200 bps
• CR suffix
• disable beep after good decode
• triggerless trigger mode (optional)
Sample preparation
No special sample preparation is required. Body fluids such as serum or
plasma may be used directly.
Note Additives such as anticoagulants from collection tubes may
contribute significantly to the measured osmolality.
Particulate matter and certain bacteria can also cause premature
crystallization; in blood, it is normally eliminated by centrifugation.
Particulate matter in urine may be removed by centrifugation or
filtration through an inert filter.
Sample handling
Different sample tube sizes and styles should not be intermixed
because each may require a different instrument adjustment and/
or calibration. Sample tubes should be as uniform as possible in
composition, shape and size. For optimum results, you should always
use 3LA825 sample tubes.
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Advanced™ Osmometer Model 3250 User’s Guide
Repeatability Tips
• Sample tube cleanliness is extremely important for repeatability.
Glass tubes should be washed in hot water containing a nonionic
detergent, rinsed in distilled water, and thoroughly dried before
each use.
• Always treat all samples uniformly before the test. Treat
standards and reference solutions the same as the unknowns.
Do not intermix different tube styles.
• To avoid contamination and evaporation, cover all samples not
immediately being tested.
• Use the same sample size consistently (i.e., during calibration,
testing, etc.).
• For repeat runs, use another sample from the same source or
thaw the original sample before repeating. If you must rerun the
same sample or use it for another procedure, remove it from
the freezing chamber as soon as possible and keep it covered
between tests.
• Always use the same operating procedure as proper, consistent
procedure is the key to repeatable results.
• The first reading in any given period of operation may be
slightly off because of temperature conditioning or residual
contamination of the probe. Subsequent readings on aliquots
of the same sample should group within the specifications as in
Appendix B, if you practice good operating techniques.
• If an occasional sample produces irregular results, discard
obviously discrepant readings as long as the instrument has
been producing accurate readings repeatedly. Repeat the
reading in question.
• Do not reuse plastic sample tubes or cleaning materials. Discard
after each use.
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Instrument Operation
Glass tubes generally are not as uniform in shape and size as plastic
tubes, nor do they thermally isolate test samples as well. The 3250
operating parameters are optimized for Advanced Instruments plastic
sample tubes (Part No. 3LA825); glass sample tubes may not provide
the same repeatability. If you need further information concerning
sample tube requirements, please contact Advanced Instruments as
recommended in Chapter 5.
Samples should always be pipetted or measured. 0.25‑mL or 0.2‑mL
samples may be used in Advanced Instruments sample tubes. To
achieve the specified performance, we recommend that you use 0.25-
mL samples; 0.2-mL samples require somewhat more critical probe and
stir/freeze wire adjustments for similar precision in results. The 3250
should be calibrated with the same sample size used for testing.
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Advanced™ Osmometer Model 3250 User’s Guide
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Instrument Operation
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Advanced™ Osmometer Model 3250 User’s Guide
Note Results are displayed with the (-) negative temperature sign
removed, per industry practice. However, if testing a sample
with a near 0 mOsm value, it may be possible for a positive
temperature value to be displayed with the negative sign
preceding the mOsm value.
9. Remove the sample tube from the cooling well.
CAUTION The heat transfer fluid contains hazardous chemicals.
Consult the material safety data sheet (MSDS) and use
appropriate personal protective equipment.
CAUTION Heat transfer fluid can become contaminated with sample
material which may be considered a biohazard. Use
appropriate cautions during removal and disposal of sample
tubes after testing to prevent heat transfer fluid remaining
on the tube exterior from contacting personnel or the
instrument surface.
10. Gently wipe the probe, stir/freeze wire, mandrel and the top of the
freezing chamber (in that order) with a soft, clean and dry, lint-free,
single-use paper tissue after each test, to avoid contaminating the
next sample. Be careful not to bend the probe or stir/freeze wire.
11. Repeating steps 1-9, test two to four more aliquots of the same
reference solution or standard to check repeatability and accuracy
before running tests on unknown samples. Follow the techniques
recommended in Repeatability Tips. When checking calibration and
repeatability with standards or reference solutions, it is usually best
to average the readings from three to five aliquots of each sample
to avoid error.
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Instrument Operation
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Advanced™ Osmometer Model 3250 User’s Guide
42
Instrument Operation
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Advanced™ Osmometer Model 3250 User’s Guide
44
Instrument Operation
3. Dis/Enable I.D. #
This menu item enables a means of entering an identification number
for each sample test result. When enabled, each test prompts for an
identification number to be entered via the numeric keypad or optional
barcode scanner. The identification numbers entered are displayed
and sent to the printer port and the RS-232 port with the sample test
results.
ID numbers may not exceed 13 characters.
1. At Dis/Enable I.D. #, press START to display [on] < I.D. # * [off]. The
current setting is indicated by the symbol, *.
2. At [on] < I.D. # * [off], press < or > to toggle the I.D. # option on or
off.
3. Press ENTER to store the new setting (or STOP to restore the
original setting).
4. Set Stir Amplitude
This menu item displays the current sample stir amplitude setting and
allows the setting to be changed.
1. At Set Stir Amplitude, press START to display Amplitude = xx.
2. At Amplitude = xx, look across the tip of the stir/freeze wire from
the side to view and estimate the sample stir vibration amplitude.
If properly adjusted, the stir/freeze wire should vibrate principally
fore and aft and should never strike the probe. The recommended
stir amplitude adjustment procedure may be found in Chapter
5, Troubleshooting and Service. Pressing > increases the stir
amplitude; pressing < decreases the stir amplitude.
3. Press ENTER to store the new setting (or STOP to restore the
original setting).
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Advanced™ Osmometer Model 3250 User’s Guide
5. Set Date/Time
This menu item enables changing the date/time format and resetting
the date and time.
At Set Date/Time, press START to display the current date and time.
Any change must be made in this order:
1. Use < to toggle to the date format you require (mm/dd/yy or
dd/mm/yy).
2. Use > to toggle to 24hr format, am or pm, as required.
3. Press CLEAR to clear the entire setting.
4. Enter the current date and time (including zeros), via the numeric
keypad, one digit at a time from left to right. Time must be entered
in 24-hour format.
5. Use > to toggle 24hr format to am or pm, as required.
6. Use < to toggle to the date format you require (mm/dd/yy or
dd/mm/yy).
7. Press ENTER to store the new setting (or STOP to restore the
original setting). If an invalid setting is attempted, the instrument
will reject the setting and beep three times when ENTER is pressed.
6. Dis/Enable Beeper
The 3250 keypad in itself has no audible indication that a key has been
adequately pressed. The Dis/Enable Beeper menu item enables an
audible indication.
1. At Dis/Enable Beeper, press START to display [on ] < beeper * [off].
The current setting is indicated by the symbol, *.
2. At [on] < beeper * [off], press < or > to toggle the keypad beeper
on or off. Neither selection will affect the invalid-selection beeper
except that, when the keypad beeper is on, an invalid selection will
invoke two beeps, when off, only one.
3. Press ENTER to store the new setting (or STOP to restore the
original setting).
46
Instrument Operation
9. Serial Number
1. At Serial Number, press START to display the instrument serial
number (Serial #: 123).
2. Press STOP to return to the setup menu. This number is set by the
factory and cannot be changed by the operator.
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Advanced™ Osmometer Model 3250 User’s Guide
13. Assistance
Pressing START at this SETUP menu item will present you with
information on how to contact Advanced Instruments for supplies and
service. Important settings information which may be needed by our
service personnel will also be presented.
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Instrument Operation
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Advanced™ Osmometer Model 3250 User’s Guide
Note The buzz point should be at least 1200 mOsm higher than
the expected test value.
4. Press ENTER to store the new setting (or STOP to restore the
original setting).
Note Each time the buzz point is changed, the instrument
displays the message Check Calibration, a reminder that
the instrument calibration is affected by the amount of
supercooling.
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Instrument Operation
51
3 Standards and Quality
Control
52
Standards and Quality Control
Maintenance of standards
Doubts about the accuracy of standards destroy confidence in
the accuracy of the test. Advanced™ osmometer standards are
specified to be within very close tolerances. Several of the sodium
chloride-based reference and calibration solutions designed for the
Advanced™ Osmometers are sealed in glass ampules to insure against
any possibility of alteration during transit or storage. However, we
recommend that you test samples from each newly-received lot and
maintain records of your test results on osmometer standards for
reference.
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Advanced™ Osmometer Model 3250 User’s Guide
54
4 Calibration
This chapter describes the procedure for calibrating your
instrument. If you have questions or problems regarding the
calibration procedure, please see Troubleshooting and Service.
Calibration procedure
Aside from requiring manual sample introduction, calibration of the
3250 is automatic. Following the procedure suggested below, you
simply select CALIB and initiate freezing-point tests on each of two
calibration standards required for the selected range.
The calibration standards required are:
• Low range: 100 and 1500 mOsm/kg H₂O
• High range: 1500 and 3000 mOsm/kg H₂O
The 3250 also offers an optional Zero calibration (0 mOsm/Kg H₂O) in
the low range only (see 17. Zero Calibration)
Internally, the 3250 accomplishes calibration in two steps for each
range. First, it records the raw means of the results of freezing point
tests on standards at each of the two calibration levels. Then it
performs the necessary conversion calculations and calibrates the
display. Each range is independently calibrated.
Check the calibration frequently, as recommended in Chapter 2, but do
not recalibrate when the calibration is satisfactory. It has been shown
that unnecessary recalibration will introduce inaccuracy. The calibration
of a freezing point osmometer in good condition and properly
operated will not shift or drift.
Both the High and Low ranges were initially calibrated at the factory.
However, each time the buzz point is changed, the calibration should
be checked and recalibrated if necessary. Also, anytime the sample or
block probe bin numbers are changed, recalibration will be required.
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Advanced™ Osmometer Model 3250 User’s Guide
56
Calibration
Calibration notes
• The 3250 will retain its previous calibration data until it completes a
recalibration and the display reads Calibration Complete.
• Although it is possible for the 3250 to detect certain gross
calibration errors such as reversal of the standards, it remains the
responsibility of the operator to be sure to introduce accurate
standards of the specified freezing point values.
• Pressing STOP during recalibration will cancel the current
calibration test but allow calibration to be resumed with another
sample. Pressing STOP a second time will cancel recalibration and
retain the previous calibration.
• Good operating technique is as important during calibration as
during normal operation (see Repeatability Tips). If the calibration
test results are not acceptably repeated throughout the six tests
at each calibration level, the instrument will report Calibration out
of Range and the entire calibration procedure must be redone. If
the repeatability problem recurs despite good operating technique,
please call or write immediately for
Hot-Line service.
Note Pressing ENTER in Set Block Bin # or Set Sample Bin # will
erase calibration and force a full recalibration of the instrument.
Note If the instrument has lost all previous calibration data, or you
have reset the block or sample bin numbers, you will see the
message Recalibration Needed. Pay close attention to the
displayed prompts. You will be requested to run a slightly
different sequence than described above.
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5 Troubleshooting and
Service
This chapter contains very basic information to help you solve
problems that might arise with your osmometer. Please read all
instructions very carefully, and if a solution cannot be found in
this guide, contact Advanced Instruments for Hot-Line Service.
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Troubleshooting and Service
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Advanced™ Osmometer Model 3250 User’s Guide
Obtaining service
Before contacting Advanced Instruments for Hot-Line Service,
be sure to read through this user’s guide for instructions on
routine adjustments, instrument care and troubleshooting. If this
information does not solve your problem, call the appropriate
number below.
• 800-225-4034 (toll-free within the USA and Canada)
• +US 781-320-9000 (elsewhere)
• 781-320-0811 (fax)
If you purchased your instrument outside of the U.S. or Canada,
please contact your Advanced Instruments authorized dealer
for service or repair.
When contacting our service personnel, please have ready
the model and serial numbers from the label on the back of
your instrument, your user’s guide or service manual, and
the symptoms of your problem. You should use a telephone
as close to your instrument as possible to facilitate making
recommended diagnostic checks. If you need to order parts or
service, a purchase order from your purchasing agent will be
necessary.
A service technician may assist in making minor repairs over
the phone, providing you with recommended parts (or part
numbers), or may issue an authorization to ship the instrument
for factory repair.
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Troubleshooting and Service
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Advanced™ Osmometer Model 3250 User’s Guide
Routine maintenance
Daily. Checks you should perform to keep your instrument in peak
condition are:
• Calibration Repeatability: Readings each day on separate aliquots of
the same standards should not deviate beyond the repeatability and
drift limits indicated in Appendix B.
• Heat-transfer fluid: Heat-transfer fluid will evaporate from the well
and droplets will cling to the sample tubes as they are removed.
Check the contents of the heat transfer fluid reservoir occasionally;
replace the fluid when the level drops below the REPLACE line on
the bottle.
CAUTION The heat transfer liquid contains hazardous chemicals.
Consult the material safety data sheet (MSDS) and use
appropriate personal protective equipment.
Monthly. Maintenance you should perform:
Clean or replace the air filter (Figure 3, item 7) monthly; replace as
necessary. A dirty filter affects the ability of the fan to cool internal
components; a rise in internal temperature may adversely affect
reliability.
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Troubleshooting and Service
Troubleshooting checks
Check operational requirements. If you are experiencing difficulties
with your instrument, first carefully review the operational requirements
listed in the product specifications and the recommended setup and
operating procedures. Check the heat transfer fluid level. Make sure
that the heat transfer fluid pump is fully primed.
Check fuses. You will find the power switch and fuse holder beside the
power cord connector on the back panel of the instrument. Switch the
power switch to the off position and disconnect the power cord. Use a
small flat-bladed screwdriver or similar tool to pry out the fuse holder.
Visually check for a blown fuse. If there is any doubt, test the fuses
with a continuity checker or ohmmeter or simply replace them with
new fuses.
Check probe and stir wire. Run the A/D Test and the Probe Bin Test
to evaluate the probe operation. Refer to the Mandrel, Probe, and Stir/
Freeze Wire Alignment section for proper alignment of the sample
probe and the stir wire. Refer to the Stir/Freeze Amplitude Adjustment
section to properly adjust the stir and freeze amplitudes.
Check error messages. The software of your instrument is designed in
such a way that any incomplete task will be associated with an error
message, many self-explanatory, that will help you discover the source
of your problem. You can find all error messages and descriptions of
what they mean in Appendix A.
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Advanced™ Osmometer Model 3250 User’s Guide
64
Troubleshooting and Service
Descriptions of the test menu items and instructions for their use
follow:
1. Statistics
The statistics option allows you to recall the stored results from a
selected last number of tests and calculate their average, standard
deviation and coefficient of variance. To use this option, use the
following procedure.
1. At Osmometer Ready, press the TEST key and then the > key,
respectively.
2. Press START to enter the statistics mode. Your instrument will
request the number of tests to be considered when computing
statistics. Enter a number from 2 to 30.
3. Press the left ENTER key to display the average of the selected
number of last results.
4. Press the left < key to display the standard deviation of the
selected number of last results.
5. Press the left < key a second time to display the coefficient of
variance of the selected number of last results.
6. To return to the diagnostic menu, press the STOP switchpad.
7. To return to Osmometer Ready, again press the STOP key.
Note The instrument will output all three values to the printer and
serial port at step 3. For example:
Based on Last 5 Samples
CV = 0.13%
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Advanced™ Osmometer Model 3250 User’s Guide
2. Recall results
The recall results feature of the Model 3250 allows you to display and
print the results of your last 30 tests. If you need to see any or all of
these results, take the following steps.
1. At Osmometer Ready, press the TEST key to enter the diagnostic
test menu.
2. Use the > or < keys to cycle through your choices until you see
Recall Results.
3. Press START to enter the recall results mode. Your instrument will
display and print the data of the most recent test result.
4. Use the > or < keys to see the results stored in the recall buffer.
5. Continue in this manner until you have recalled the necessary
results. For example:
#30 09/06/2005 01:04:29 PM
ID NONE
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Troubleshooting and Service
The display is in the form, off Blk NNNN.NN ohm, where off
indicates that a target temperature has not yet been selected, Blk
indicates that the block probe channel is being tested, NNNN.NN is
a numeric read-out of the probe, and ohm indicates the units of the
readout. These readings are updated continuously.
2. Pressing the < key sequentially changes the target cooling well
block temperature from off to +1, to -8, in steps of -1 °C to off, etc.
3. Pressing the > key sequentially changes the channel and readout
units from block probe resistance in ohms, to sample probe
resistance in ohms, to block temperature in tenths of a degree
Celsius, to sample temperature in tenths of a degree Celsius, to
cooling block duty cycle (NN % on), to block resistance in ohms,
etc.
CAUTION The temperature values displayed are based on the block
probe resistance which the instrument is configured for.
Thus, if the block probe bin number has been incorrectly
set, both the displayed temperatures and resistances will
be incorrect, as well as the actual temperature of the
sample cooling well.
While the target temperature is off, the block probe is warm and its
resistance should be less than 4,990 ohms. As the temperature is
set colder, the resistance will increase.
4. Press STOP to raise the operating head and exit to the test menu.
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Advanced™ Osmometer Model 3250 User’s Guide
4. Stir/Freeze Test
This menu item enables visually and aurally checking the stir and
freeze vibration amplitudes. Please refer to the Stir/freeze amplitude
adjustment section shown later on in this chapter for instructions.
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Troubleshooting and Service
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Advanced™ Osmometer Model 3250 User’s Guide
6. Barcode Test
This test performs a continuous check of the barcode port.
1. Press the START key to enter the test. At [START] Test [STOP] you
may press START once the barcode scanner is connected, or press
STOP to return to the main menu.
After you press START you may begin scanning barcodes. If your
code will not scan, check the manufacturers user’s guide to verify
correct setup of the scanner for your symbologies.
2. Press STOP to exit to the test menu.
Note This test will only work after power on diagnostics have been
completed.
7. Display/Print Test
This test is a simple check of the display and printer. On entry, a series
of characters should scroll across the display (and a single line of
the same characters should print out on the printer). The characters
displayed have been chosen to illuminate every dot in the character
matrix. This makes it possible to distinguish any dots that no longer
work, on the printer as well as the display.
Press STOP to exit to the test menu.
8. Beeper Test
This test exercises the beeper.
1. On entry, [on] beeper [off] is displayed. Press the < key to cause
the beeper to beep repeatedly; press the > key to stop the beeper.
2. Press STOP to exit to the test menu.
9. Keypad Test
This test enables checking each key on the keypad, as well as the
lamps of each illuminated key. As each key is pressed, its name should
be displayed and the lamp of each illuminated key should light.
Press the STOP key twice to exit to the test.
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Troubleshooting and Service
Fuse replacement
If you determine that your instrument is not functioning because of
blown fuses, you will need to replace the fuses using the following
procedure:
1. Switch the power switch to the off position and disconnect the
power cord.
2. Use a small flat-bladed screwdriver or similar tool to remove the
fuse holder door. Remove the fuse holder.
3. Double-check the values marked on the fuses. The Model 3250 will
automatically adjust for voltages between 100VAC and 240VAC,
but appropriately rated fuses (2) must be installed. Use 5 x 20 mm,
250V, time delay (Type T): 2-Amp.
4. Re-install the fuse holder into the back of the instrument.
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Advanced™ Osmometer Model 3250 User’s Guide
5. Reconnect the power cord and switch the power switch to the on
position. The instrument should start up as normal.
Power Switch
Fuse Holder
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Troubleshooting and Service
Yoke (1)
Sample Probe
Connector (10) Clapper (3)
Stir/Freeze Wire
Coil (2)
Setscrews (4)
Head
Mandrel
Setscrews (9)
Mandrel (5)
Sample Probe
Setscrew (6)
Stir Wire Slot in
Mandrel
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Advanced™ Osmometer Model 3250 User’s Guide
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Troubleshooting and Service
8. Then raise the mandrel up around the stir wire. Align the mandrel
so the stir-wire channel is perpendicular to the front edge of the
chassis and so the flange is flush, with no gaps between the flange
and the underside of the chassis. Retighten the two setscrews to
hold the mandrel in place. Do not overtighten—overtightening will
damage the mandrel.
9. The probe length is factory adjusted to the mandrel, and should
not require further adjustment. Proper positioning of the probe
and stir wire can be quickly confirmed with the probe and stir-
wire alignment tool provided with the instrument, or the method
described in the Mandrel, probe, and stir/freeze wire alignment
section shown later on in this chapter.
10. Reconnect the probe connector on the head chassis, taking care
once again not to touch or bend the connecting pins.
11. Arrange the leads so that they will not touch the clapper (Figure 7,
Item 3) or be pinched when the head cover is replaced.
12. Replace the head cover and its two attaching screws.
13. Reconnect the power cord and turn the instrument on.
14. Make sure the Supervisor/Operator keyswitch is in the Supervisor
position while using the SETUP and CALIB menus (see Figure 5).
15. When the operating head rises and Press START to Continue begins
to scroll across the display, press the START key.
16. When the display changes to Osmometer Ready, press the TEST
key. The display will change to Select Test Item.
17. At Select Test Item, repeatedly press the > key until the display
reads Probe Bin Test.
18. At Probe Bin Test, press START. The display will change to [Start]
Ready?.
19. At [Start] Ready?, remove the empty sample tube from the freezing
chamber, pipette or measure a sample of probe bin setting fluid
into a clean sample tube, place the tube in the freezing chamber
and press the START key. The 3250 will run a special freezing point
test to determine the sample probe resistance and bin number.
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Advanced™ Osmometer Model 3250 User’s Guide
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Troubleshooting and Service
Mandrel
Raised V
Centerline
This portion of the stir wire
should
be parallel to sample probe,
Alignment Tool
and the space should be
about .04 inches (1 mm).
Stir Wire
Sample Probe
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Advanced™ Osmometer Model 3250 User’s Guide
1. Slide the tool squarely up onto the mandrel, round end first, with
the stir/freeze wire located as shown in Figure 8.
2. Bend the metal probe stem gently by hand, as necessary, to align
the probe along the RAISED V CENTERLINE of the probe alignment
tool.
3. With the alignment tool squarely up on the mandrel, the bottom
of the probe should rest on the main level, as shown in Figure 8.
If vertical adjustment is necessary, first loosen the probe setscrew.
Then raise or lower the probe within its mandrel as necessary, and
then retighten the probe setscrew gently (overtightening will crack
or distort the thin plastic wall of the mandrel). Recheck the probe
position.
4. The bottom of the stir/freeze wire should be even with the small
step, as shown in Figure . As necessary, remove the head cover,
loosen the stir/freeze wire setscrew(s) and reset the stir/freeze wire.
Retighten the stir/freeze wire setscrew(s). Then bend the wire, if
necessary, so that the lower portion is parallel to the sample probe
and spaced about .04 inches (1 mm) away from the sample probe.
The stir/freeze wire should be
about the width of the stir/
freeze wire away from the
The flange of the mandrel must mandrel where it exits from
be flush with the head chassis. the mandrel.
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Troubleshooting and Service
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Advanced™ Osmometer Model 3250 User’s Guide
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Troubleshooting and Service
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Advanced™ Osmometer Model 3250 User’s Guide
Looking from the side of the instrument, you should be able to see
a stir vibration blur at the tip of the stir/freeze wire. For 0.2 mL to
0.25 mL osmometer operation, the stir vibration blur at the very tip
of the stir/freeze wire should be between 3/32" and ⅛" or 2 and 3 mm.
Stirring is necessary to minimize temperature gradients in viscous
samples but more than ⅛" or 3 mm can cause poor repeatability
or frothing which may make it impossible to reliably determine the
freezing point.
If the stir vibration amplitude is not correct, press > to increase the stir
amplitude and the xx value or press < to decrease the stir amplitude
and the xx value. Continue to increase or decrease the xx value as
necessary, until the stir vibration blur at the very tip of the stir/freeze
wire is between 1/32" and ⅛" or between 2 and 3 mm.
As this adjustment is completed, you may wish to hold a sample tube
containing a 0.2-mL sample of either an NaCl standard or H₂O up in
position on the probe and stir/freeze wire to make sure that froth is not
produced.
When the stir amplitude is correct, you may wish to record the stir-
amplitude xx value in the Service Log for reference. Press ENTER to
store the new setting. The display will change to Set Stir Amplitude.
At Set Stir Amplitude, press the STOP key to exit the SETUP program
(or > or < to step to another SETUP item).
When STOP is pressed, the display will change to Osmometer Ready
and the 3250 is ready for freezing point tests.
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Appendix A
Troubleshooting Table
Make sure that the instrument is unplugged before removing the
instrument cover!
Problem/Message Explanation
Abrupt loss of power If you lose power to your instrument, we
recommend that you check that your outlet is
providing the correct amount of power. Check
that your cord is firmly plugged into both the
instrument and the outlet. Visually inspect the
fuses, and change as necessary.
A/D Init Failure Error is self-correcting. If the error persists, contact
Advanced Instruments for Hot-Line Service.
A/D High Filter Error
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Troubleshooting Table
Problem/Message Explanation
Calibration out of If you see this message, verify that your operator
Range; Repeat technique is correct. Then, recalibrate. If the
problem persists, contact Advanced Instruments for
Hot-Line Service.
Cooling System Error If you receive this message, check to make sure
that the thermoelectric is plugged in, check the
thermoelectric LED on the application PCB, then
try restarting your instrument. Second, check that
your instrument’s cooling chamber contains enough
heat transfer fluid. If the problem persists, contact
Advanced Instruments for Hot-Line Service.
Count Error: Parameter Turn unit off and on. Custom settings and probe bin
RAM numbers may need to be reset. If the error persists,
contact Advanced Instruments for Hot-Line Service.
EPROM Failure This message indicates a memory error with your
FLASH memory. Try restarting your instrument, and
ignore if it does not reoccur.
Error Reading Barcode Check to see if barcode scanner is damaged.
Make sure that the barcode is no longer than 13
characters. Cancel barcode and repeat reading.
ESC TRAP Turn unit off and on. If the error message does not
persist and no other error message is displayed,
ignore this message. If the error persists, contact
Advanced Instruments for Hot-Line Service.
Event Record Lost This message indicates that the event record stored
in memory has been corrupted. Try restarting your
instrument. If this does not solve your problem,
contact Advanced Instruments for Hot-Line Service.
Fan System Failure Check to make sure that the fan is plugged in, and
that the fan isn’t blocked. Check the fan driver
LED on the application board. Try restarting your
instrument. If this does not solve your problem,
contact Advanced Instruments for Hot-Line Service.
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Advanced™ Osmometer Model 3250 User’s Guide
Problem/Message Explanation
FPE_INTOFLOW Turn unit off and on. If the error message does not
persist and no other error message is displayed,
FPE_INTDIV0 ignore this message. If the error persists, contact
FPE_INVALID Advanced Instruments for Hot-Line Service
FPE_ZERODIVIDE
FPE_OVERFLOW
FPE_UNDERFLOW
FPE_INEXACT
FPE_STACKFAULT
FPE_EXPLICITGEN
FPE_UNDEFINED
Head Not Down This error indicates that the sensor at the head
down position was not tripped. Clear any blockage
and try restarting your instrument. If this does not
solve your problem, contact Advanced Instruments
for Hot-Line Service.
Head Not Up This error indicates that the sensor at the head up
position was not tripped. Clear any blockage and
try restarting your instrument. If this does not solve
your problem, contact Advanced Instruments for
Hot-Line Service.
Insufficient Data This message indicates that not enough valid
test results exist in memory for calculating the
requested statistics.
Low Battery The lithium battery contained inside the NVRAM
memory is too low to maintain stored information,
calibration, and system settings. The instrument
will function normally as long as the main power
remains on. Contact Advanced Instruments for Hot-
Line Service.
85
Troubleshooting Table
Problem/Message Explanation
Low Fluid Level in The heat transfer fluid pump may be
Freezing Chamber malfunctioning, or there may be a leak or
obstruction in the fluid system. Run the Head Up/
Down Test while observing the priming of the
heat transfer fluid pump and the flow of fluid into
and out of the freezing chamber. If leakage or
an obstruction is suspected, contact Advanced
Instruments for Hot-Line Service.
Memory Allocation Error Turn unit off and on. If the error message does
not persist and no other message is displayed,
ignore this message. If the error persists, contact
Advanced Instruments for Hot-Line Service.
No Parameters in RAM Error is self-correcting. This will restore default
settings. Custom settings and probe bin numbers
will need to be reset. If the error persists, contact
Advanced Instruments for Hot-Line Service.
No Plateau, Repeat Test Your instrument was unable to detect a freezing
plateau, and was therefore unable to give a result.
Check your technique and try again. If the message
persists, obtain Hot-Line Service.
No response when the Try restarting your instrument. If this does not solve
START or TEST key is your problem, Contact Advanced Instruments for
pressed Hot-Line Service.
Out of Range This message will appear if the plateau value
exceeds the upper limit of 4000 mOsm. It will
also appear if the buzz point setting limits are
exceeded.
Parameter RAM Failed This message tells you that a new software
or New Software version has been installed since you last powered
Version the instrument or that the information stored
in parameter RAM has been corrupted. The
instrument will reload factory defaults.
Printer fails to print Make sure there is paper in the printer. If there is
not, install paper per the instructions in Step 5
— Load printer paper (Figure 1). If there is paper
in the printer, make sure that the printer cover is
completely and securely closed.
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Advanced™ Osmometer Model 3250 User’s Guide
Problem/Message Explanation
Printer advances paper Check to make sure the paper roll is properly
and appears to be installed per the instructions in Step 5 — Load
printing, but the paper printer paper (Figure 1). The paper must be feeding
is blank. from the bottom of the roll, as shown in Figure 1.
RAM Failure This message indicates a memory error with the
system RAM. Try restarting your instrument and
ignore if it does not reoccur. Your instrument may
load factory defaults.
Recalibration Needed This message indicates that you need to re-
calibrate your instrument. Recalibrate closely
following the instructions in Calibration. If the error
message repeats, obtain Hot-Line Service.
Reset Probe Config Most likely, this message indicates that you should
reset your block and sample probe bin numbers as
described in Calibration. If this does not solve the
problem, contact Advanced Instruments for Hot-
Line Service.
Result Over Range, Try This message indicates the final result is too high
Higher Setting for the low range setting. Select high range and try
again.
Result Under Range, Try This message indicates the final result is too low
Lower Setting for the high range setting. Select low range and try
again.
Results not repeatable If your results are not repeatable, first check that
(too scattered) your operator technique is sound. Second, use
the A/D test to ensure that your sample probe is
working correctly. If you have questions or if this
does not isolate the problem, please call Hot-Line
Service for assistance.
Sample Did Not Freeze... Test another aliquot of that sample in a clean
sample tube. Try testing samples known to be
within the range of the instrument.
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Troubleshooting Table
Problem/Message Explanation
Sample Freeze Error... This message can be displayed for a number of
reasons. Check your technique and the condition of
your sampler. If neither of these is the source of the
problem, you should check your sample and block
probe numbers. If this does not solve your problem,
contact Advanced Instruments for Hot-Line Service.
Sample Pre-freeze... Test another aliquot of that sample in a clean
sample tube. Check/correct the probe bin
numbers. Correct the stir/freeze wire alignment
and adjustment as necessary. Try to minimize the
effects of materials that tend to cause premature
crystallization. Make sure samples contain no
bubbles or froth before testing. Decrease the
sample stir amplitude, if necessary, to avoid
generating bubbles before the freeze buzz occurs.
If this does not solve your problem, you should
check the probe bin number and obtain service if
necessary.
Sample Probe Failure Switch the instrument off, then on. Check the
sample probe by running the A/D tests. If the error
message does not persist and other error messages
are not displayed, ignore this message. Otherwise,
contact Advanced Instruments for Hot-Line Service.
Sample Probe Open? Switch the instrument off, then on. Make sure the
sample probe is plugged into the main board.
Check the sample probe by running the A/D tests.
If the error message does not persist and other
error messages are not displayed, ignore this
message. Otherwise, contact Advanced Instruments
for Hot-Line Service
Standards Reversed? This message will appear during the calibration
Repeat Calibration procedure if the instrument detects that the low
and high calibration standards may have been
mixed up and were entered in the wrong order.
Retry the calibration, being sure that the standards
are correct.
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Advanced™ Osmometer Model 3250 User’s Guide
Problem/Message Explanation
Stir System Failure This error message indicates a problem with
your stir/freeze wire system. Try restarting your
instrument. If this does not solve your problem,
contact Advanced Instruments for Hot-Line Service.
Supervisor Key This feature or action has been locked out by use
Needed... of the supervisor/operator keyswitch.
System Error: This error message indicates a system error with
Communications the communications ports. Try restarting your
instrument. If this does not solve your problem,
contact Advanced Instruments for Hot-Line Service.
Test Time-out Error This message indicates that your instrument was
unable to complete the test in the allotted time.
Be sure that your operator technique is sound and
retry the test. If the problem persists, check your
block probe number. If you need more assistance,
contact Advanced Instruments for Hot-Line Service.
Thermoelectrics System This error message indicates a problem with
Failure your thermoelectrics. Check the thermoelectric
LED on your application PCB. Try restarting your
instrument. If this does not solve your problem,
contact Advanced Instruments for Hot-Line Service.
Unknown Error This error message indicates a software event has
occurred internally, which has no definition. Try
restarting your instrument and ignore if it does not
reoccur.
89
Appendix B
Product Specifications
Electrical
Power Requirement: 100 to 240 VAC (50/60 Hz)
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Advanced™ Osmometer Model 3250 User’s Guide
Performance Over
Operating Conditions
Temperature effects: Less than 1 mOsm/kg H₂O for every 5 °C (9 °F)
ambient temperature change.
Operating Conditions
Temperature: 18 °C to 35 °C (64 °F to 95 °F)
Humidity: 5 to 80% relative humidity (non-condensing)
Storage Temp.: -40 °C to +45 °C (-40 °F to +113 °F)
Start-up Time: Immediately from stand-by; under 5 minutes from
power-on
Test Time: Approximately 2 minutes per sample in low range;
approximately 3 minutes in high range
Sound Level: Measured at operator’s position < 45 dB(A) Typ.
≈ 86 dB(A) max. (2 sec.)
Dimensions inches centimeters
91
Product Specifications
Certification:
92
Appendix C
Regulatory Notices
• This product has been designed and manufactured in
accordance with U.S., Canadian, and European regulatory
requirements as outlined below. Modifications made to this
product that are not expressly approved in writing by the
manufacturer will void the user’s authority to operate this
product, previously issued factory approvals, and the user’s
rights under the warranty.
• The distributor or dealer may have applied additional
local, national, or international approvals to this product.
Consult the distributor or dealer for more information and
documentation.
• Connections to this product must be made with shielded
cables. Use of non-shielded cables may violate RFI/EMI
limits.
93
Regulatory Notices
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Advanced™ Osmometer Model 3250 User’s Guide
Calibrators Class 1
Controls Class 1
The osmometer, along with the calibrators and
controls manufactured by Advanced Instruments,
are licensed with Health Canada, Therapeutic
Products Directorate, Medical Devices Bureau,
as:
Health Canada License
Osmometer Class 2
Calibrators Class 2
Controls Class 2
95
Regulatory Notices
96
Appendix D
Warranty and Warranty
Duties
97
Warranty and Warranty Duties
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Advanced™ Osmometer Model 3250 User’s Guide
99
Warranty and Warranty Duties
100
Appendix E
Supplemental RS-232
Information
The DB-9 RS-232 port on your instrument conforms to the DTE
EIA-232 standard and can reliably communicate over shielded
cable up to 10 meters in length, depending on the baud rate
you use. Almost every item of information displayed by your
instrument is also transmitted over the RS-232 port, including
test results, all error messages, and most display data from the
diagnostic menu.
Data is transmitted asynchronously as 1 start bit, 8 data bits
and 1 stop bit, with no parity. Each message transmitted
from the communication port is terminated by the sequence,
Carriage Return (0D Hex), Line Feed (0A Hex). Note that your
instrument is only capable of outputting information. At this
time, there is no protocol for talking to the instrument.
This product’s serial port output is based on ASCII code
protocols. No special codes are used to identify errors, test
results, or normal operational messages. Connection to any
data collection or LIMS system will require the user or a
third party to write custom interface software in order to
recognize and parse the text strings of interest. Advanced
Instruments does not maintain a central list of text strings
used in the various versions of software created, nor have we
adopted any standard protocol with respect to the format of
these messages. To determine the format and type(s) of text
strings contained in this instrument, users should follow the
instructions in this section and save the output for evaluation
by the interface programmer.
101
Supplemental RS-232 Information
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Advanced™ Osmometer Model 3250 User’s Guide
Shield connects
to metalized
connector housing
at both ends.
103
Appendix F
Symbol Definitions
Feed Printer
Interrupt Enter
Test RS232
Stop Attention
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Advanced™ Osmometer Model 3250 User’s Guide
105
Symbol Definitions
Electronic Equipment -
Manufacturer
Dispose of Properly
106
Appendix G
107
Product Disposal and Recycling
108
Appendix H
Service Log
3250
Mode: _____________________________________________________
Serial Number:_______________________________________________
Software Revision:____________________________________________
Sample Probe Number:________________________________________
Block Probe Number:__________________________________________
109
Service Log
110