SID1
SID1
Siddharth.S 1MS07IM051
Grade 316 offers more corrosion resistance and strength at elevated temperatures than 304. It is commonly used for pumps, valves, chemical equipment, and marine applications. Available finishes are #2B, #3, and #4.
Grade 410 is a heat treatable stainless steel, but does not offer as good corrosion resistance. It is
Deep Drawing
Cutting Process
Cutting processes are those in which a piece of sheet metal is separated by applying a great enough force to caused the material to fail. The most common cutting processes are performed by applying a shearing force, and are therefore sometimes referred to as shearing processes. When a great enough shearing force is applied, the shear stress in the material will exceed the ultimate shear strength and the material will fail and separate at the cut location. This shearing force is applied by two tools, one above and one below the sheet. Whether these tools are a punch and die or upper and lower blades, the tool above the sheet delivers a quick downward blow to the sheet metal that rests over the lower tool. A small clearance is present between the edges of the upper and lower tools, which facilitates the fracture of the material.
Punching
Punching is a cutting process in which material is removed from a piece of sheet metal by applying a great enough shearing force. Punching can be used to produce holes and cutouts of various shapes and sizes. The most common punched holes are simple geometric shapes (circle, square, rectangle, etc.) or combinations thereof. The edges of these punched features will have some burrs from being sheared but are of fairly good quality. Secondary finishing operations are typically performed to attain smoother edges. The punching process requires a punch press, sheet metal stock, punch, and die
Rolling.
In metalworking, rolling is a metal forming process in which metal stock is passed through a pair of rolls. Rolling is classified according to the temperature of the metal rolled. If the temperature of the metal is above its recrystallization temperature, then the process is termed as hot rolling. If the temperature of the metal is below its recrystallization temperature, the process is termed as cold rolling.
Roll bending produces a cylindrical shaped product from plate or steel metal.
CNC MACHINES.
AUTOMATED PUNCHING MACHINE The programing for the CNC machines was done using AUTOCAD and also FANUC series of software.
SHEARING MACHINE
Material Handling.
Tulasi Engg. Works, primary are manufactures of sheet metal, which are made of aluminum and
I.E Techniques
Tulsi Engg Works, is a ISO certified Company. I.E Techniques where already Implemented, acting as one of the primary reasons for the certification. 100% inspection of the outgoing lots. Sampling inspection of the incoming materials. Optimized layout was designed, to obtain ISO Certification. The machines where ergonomically placed to benefit the workers. All the machines had there maintenance schedules,and Operating instruction stuck on them.
method
Is tooling design OK
measurement
Is there a method to check the burrs
machine
material
environment
Conclusions.
Studied in detail the various processes of Sheet metal Fabrications and the various machines used and
the work in progress
st
Studied in brief the sheet metal maintenance and storage and also the stacking of sheet metal.
Studied in brief the CNC softwares used and also the translation of the CNC program by the CNC
machine to achieve the desired product.
Thank You