AHU N: 07.09.

356 Range: VERSO

Heat Recovery Air Handling Units

Plug & Play Energy Saving Smart Design Reliable & Safe

VERSO

VERSO Air Handling Units

VERSO-S
air supply units

VERSO-R
air handling units with a rotary heat exchanger

VERSO-P
air handling units with a plate heat exchanger

VERSO-RHp
air handling units with a rotary heat exchanger and a heat pump system

VERSO-PCF
air handling units with a counter cross-flow plate heat exchanger

AHU N: 07.09.356 Range: VERSO

KOMFOVENT VERSO units have nine main sizes for the air flow from 1000m3/h to 34 000 m3/h. Units can be with heat recovery or just air supply units. VERSO ensures best performance and required operation parameters being design in very compact dimensions: each section size allows bringing it through a standard 900 mm wide door opening. For customers convenience air heaters, coolers and dam pers are mounted outside the unit as a separate section that gives flexibility in mounting and saving the installation area. Indoor and outdoor mounting is possible. Units have a complete integrated automatic control, ensu ring lower exploitation and installing costs on site, just PLUG & PLAY.

Features and benefits of VERSO units

All units are completely prewired and have an integrated automatic control Wide choice of control functions is already included as a standard feature Extremely silent in operation Low energy consumption Energy efficiency tested and approved by EUROVENT Fans are balanced statically and dynamically to avoid vibration and ensure silent operation All casings are powder painted Steady baseframe with on-site regulation possibilities Easy and quick assembling on-site

AMALVA UAB reserves the right to introduce changes of parameters and sizes in the process of improvement of the air handling units.

Design
Heat recovery units casing is comprised of three main sections. Two side sections are completely symmetrical fan and filter sections that allow to choose desired design options and viewing side. The middle section is for a heat exchanger. Supply air unit casing is composed of symmetrical filter and fan sections. For customer convenience air heaters, cooler sections are mounted outside the unit. Convenient
Unit design assures effective transportation and easy installation. Separate parts are compact, without projection parts; therefore it is easy to transport them to a designated area of the building, where later they are assembled. Finished air handling units are delivered to the customer in packages that are ready to be transported.

Universal
Unit walls are made of galvanized steel sheets with 50 mm thickness insulation. This assures not only effective heat and noise insulation, but also a high level of fire resistance. Air handling unit accessories external grilles for supply/ exhaust vents, hood and roof allow installing units outside.

Durable
Unit doors are mounted with firm and aesthetic-looking hinges and are locked with convenient and elegant locks. Door seals are made of firm and elastic rubber having an air gap. They are mechanically fastened to the door and are long lasting and hermetic.

User friendly
Filters, fans, heat exchangers, coolers and other components are easily accessible during use; if necessary, they can be easily replaced. A new filter clamping mechanism, not only assures tightness, but also essentially simplifies filter change procedure.

Purpose:
These are universal air handling units intended for ventilating various buildings: Service offices Health and medical buildings Educational institutions Industrial, manufacturing facilities

All technical information specified in this brochure is approximate and intended for a general review of VERSO air handling units group. For more accurate figures, use our VERSO air handling unit selection software.

AMALVA UAB reserves the right to introduce changes of parameters and sizes in the process of improvement of the air handling units.

News & improvements

Increased efficiency for higher energy savings
heat exchanger 84% Rotary Counter flow heat exchanger 82% plate in dry conditions plate heat exchanger 80% Double in dry conditions

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Rotary heat exchanger

Used in VERSO-R series units. Temperature efficiency factor up to 84%. Possible wave height: 1.5 mm, 1.7 mm, 2.1 mm. Types of rotary heat exchangers: Aluminium Hygroscopic Aluminium with epoxy painted foil edges Aluminium foil is made of an aluminium alloy resistant to sea water. Rotary heat exchanger rotation speed is controlled by a frequency converter, according to the air temperature. The heat exchanger can be ordered with an installed purge section.

Counter flow plate heat exchanger

Used in VERSO-PCF series units. Temperature efficiency factor up to 92% in wet conditions and up to 82% in dry conditions. The plate heat exchanger is equipped with automatic bypass. Aluminium plates are made of an aluminium alloy resistant to sea water.

Double plate heat exchanger

Used in VERSO-P series units. Temperature efficiency factor up to 92% in wet conditions and up to 80% in dry conditions. Aluminium plate-type heat exchangers are used in the units. Aluminium plates are made of an aluminium alloy resistant to sea water.

AMALVA UAB reserves the right to introduce changes of parameters and sizes in the process of improvement of the air handling units.

Heat p pum ted

integra
No. 10 20 30 40 50 60 70 80 90 Number of compressors 1 1 1 2 2 2 3 3 3 Cooling capacity, kW 7,5 9,5 12,5 20 30 42 47 54 61 Heating capacity, kW 7 8,5 12 19 29 39 40 50 67

Integrated heat pump with a rotary heat exchanger

Verso series air handling units with air source heat pumps are more efficient in heat recovery and could be used as a central air conditioner in a cooling mode. We can offer units from 7 to 50 kW capacity in heating and from 7.5 to 54 kW capacity in cooling modes. The heat pump is controlled by a microprocessor that controls supply air parameters and ensures efficient energy use. The refrigeration system of the heat pump includes a variable capacity scroll compressor that enables precise temperature control and efficient energy use. For best heat transfer Cu-Al evaporators and condensers are used. In all heat pumps, the R410A refrigerant, which has a zero ozone depletion potential, is used. A controlled 4-way valve automatically switches between cooling and heating modes. The construction of the heat pump enables to do a defrost cycle by not turning the unit off. Defrost cycles are controlled by a microprocessor, that ensure defrost cycle start on demand. Components used in the units ensure safe and efficient work of the heat pumps.

EC Fans
Highly efficient in all operating areas, EC motors are available in all types of Verso units and correspond to the IE3 premium efficiency level. High efficiency is determined by low energy consumption, high efficiency factor and the best values of the SFP factor. By using EC fans in Verso units the following advantages are achieved: Extremely high efficiency up to 92% Valuable energy saving up to 30% comparing with AC Integrated motor controller, no need for a frequency converter Very smooth and silent operation Long-life

EC s n asi fin de

AMALVA UAB reserves the right to introduce changes of parameters and sizes in the process of improvement of the air handling units.

New Control System C5

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C5 is a brand new and complete operating solution. This controller comprises the latest technologies in communication and functionality of Komfovent air handling units. With its contemporary design and user-friendly interface, C5 offers the most convenient way to use any of VERSO features. Control and monitoring of the system can also be remotely performed via an application on the web, which makes air handling even more easy, efficient and profitable. Heat exchanger thermal efficiency indication Temperature compensated air flows SFP indication for fans Operation counters and energy consumption indication Indication of filters clogging (in %) Integrated web server

Control panel
Big graphic display and touch buttons Simple and easy control Indication of unit parameters and active functions Unit failure and status indication Selection of the language and measuring values

C5 functionality
Energy saving
Energy recovery control Summer night cooling Outdoor compensated ventilation Operation on demand Modulated recirculation according to CO2, temperature or time schedule Circulation pumps control on demand

Operation
Weekly program operation Holiday scheduling Override control of AHU via external contact Combined heating & cooling control Heat pump control Up to 30 AHUs control from one panel

Safety Comfort
Min. temperature control Air quality control Air humidifying and dehumidifying control Ventilation zone control (up to 3 zones) Boosted cooling Cleaning and warm-up of the rotary heat exchanger Pumps start-up in a standby mode Internal and external fire alarms Dew point control Preheater control Intelligent self-diagnostic and protections

AMALVA UAB reserves the right to introduce changes of parameters and sizes in the process of improvement of the air handling units.

Exhaust temperature sensor

Extension module 2

Main module

Control panel

Extract temperature sensor

System components
Main module
Specially designed for installation in the heat exchanger (middle) section of the air handling unit. A controller and an external elements connection board two-in-one.

Control panel

Can be installed in any convenient place for the user. Designed for remote control of the air handling unit and setting and monitoring para meters of the controller. The length of the connecting cable can reach 150 m.

Extension modules
Outdoor temperature sensor Extension module 1 Supply temperature sensor

Specially designed for installation in a fan section of the air handling unit. Connection to internal elements. Integrated pressure sensors on the board.

Measuring range -50C+120C. 10 kOhm (+/-1%) NTC type sensing element.

Temperature sensors

Modes
Operation modes: Comfort / Economy / Special Temperature control modes: Supply / Extract / Room Flow control modes: CAV, Single flow VAV, Two-flow VAV

Connectivity
Ethernet RS-485

Remote control
Monitoring and control using the Internet browser Different access levels Firmware update via the Internet Application software for Android OS

Protocols
Modbus RTU Modbus TCP Bacnet

AMALVA UAB reserves the right to introduce changes of parameters and sizes in the process of improvement of the air handling units.

Design

Heat Exchangers
Verso air handling units may generate different energy efficiency levels with four main types of heat exchangers. The most advanced one is a rotary heat exchanger with the thermal efficiency of 84% and the minimum risk of freezing. A counter cross-flow plate heat exchanger and a double plate heat exchanger are also highly effective and may have efficiency coefficients up to 92% or 82% correspondingly, however, they are very sensitive to low outdoor temperatures. A standard plate heat exchanger complete the range of the heat exchangers with the maximum efficiency of 70%. Aluminium is used as a material for the exchangers.

Fans
In VERSO series units plug type fans are used, therefore, units are silent and use electricity effectively. The fans are balanced statically and dynamically, based on the ISO 1940 standard; therefore, unit vibration is minimal and meets all requirements. While running, fans exhibit the following qualities: Very high efficiency coefficient. Frequency converters ensure an optimal capacity. Good acoustic performance. Longevity: a fan is directly connected to the electric motor; therefore, there is no a belt gear that simplifies maintenance. There is a possibility to install an air flow measuring device. Fans are equipped with three-phase 400 V motors and are controlled with a frequency converter. Safety category IP55 according to IEC 34-5. Windings insulation category F. Maximum operating temperature is 40C. Fans are made of aluminium, steel or high performance composite materials painted in blue RAL 5002. A new design of the impeller can reach up to 73% of efficiency. An aluminium or high performance composite impeller has less weight and vibration force on motor bearings.

Anti-frost precautions
Under conditions when the outdoor air temperature is low and humidity is high, the risk of heat exchanger frosting may appear. Depending on the type of recovery, different methods of anti-frost protection are available: cold air by-passing, or/and supply air fan speed reducing. For an extremely low outdoor air temperature the duct mounted electric preheater is recommended. The counter crossflow heat exchanger is even more sensitive for low outside air temperatures, as the risk of frosting appears in the temperature range from 0 to -5C and below. A standard aluminium cross-flow plate heat exchanger has better features, as the risk of freezing appears only at -10C. The lowest risk and the highest resistance to cold outside air is a competitive feature of the rotary heat exchanger, as it does not freeze even at the temperatures of -30C if the humi dity level of the air is appropriate.

AMALVA UAB reserves the right to introduce changes of parameters and sizes in the process of improvement of the air handling units.

Air Dampers
Closing air dampers installed in the air handling units are produced from aluminium or galvanized steel blades with rubber sealing. Connectors L20. For unit sizes 60, 70, 80 L30. Dampers are located outside the unit; they can be made with an insulated damper casing.

Air Filters
From G4 to F9 class synthetic or fiberglass pocket type filters are used. Standard length of G4 class filters 200 mm. Standard length of M5 class filters 300 mm. Standard length of M6-F9 class filters 500 mm. The filter clamping mechanism ensures tightness and simplifies a filter replacement procedure.

Air Heaters
Water Air Heaters
Normally used with aluminium fins (spacing 3 or 4 mm) and copper pipes. Can be made with a thread joint to connect a freezing sensor. Insulated with a mineral wool heater section mounted on the outside of the unit room space is saved this way; it is also more convenient to mount it. Maximum operating pressure 21 bars. Maximum water temperature +100C. (on special order up to +130C). Heated air temperature up to +40C.

Electric Air Heaters

Three-phase (400V/50Hz) stainless steel heating elements are used in production. A three level protection ensure protection from overheating. Protection class IP54 in accordance with IEC 34-5. Heated air temperature up to +40C. Note: exact electric air heater measurements and other information can be found in VERSO air handling units selection software. The electric heater has its own supply voltage.

AMALVA UAB reserves the right to introduce changes of parameters and sizes in the process of improvement of the air handling units.

Air Coolers
Water Air Coolers
Normally used with aluminium fins (spacing 2,5 or 3 mm) and copper pipes. Insulated with a mineral wool heater section mounted on the outside of the unit room space is saved this way and it is more convenient to mount it. Maximum operating pressure 21 bars. The air cooler section is assembled with a stainless steel sloping drain tray and a water trap.

Noise Reduction Sections

To avoid excessive pressure losses inside the air hand ling unit, duct mounted sound attenuation sections are offered for VERSO units. The sound attenuation section of 900 mm length will reduce the noise to air ducts by 15 to 20 dB, a longer section of 1,200 mm in length by 20 to 25 dB. The width and height of these sections correspond to air handling unit dimensions. The baffler-type sound absorber is installed inside this section. Bafflers are filled with special acoustic mineral stone wool and are covered by non-woven glass fibre felt certified to be inside the air duct. Mineral wool can be replaced with polyester wool in the case of a special request. Splitters of the absorber can be easily removed from the section for dry or semi-wet washing for ventilation hygiene purposes.

Direct Evaporation Air Coolers

Normally used with aluminium fins (spacing 2,5 or 3 mm) and copper pipes. Insulated with a mineral wool heater section mounted on the outside of the unit room space is saved this way; it is also more convenient to mount it. Maximum operating pressure 42 bars. The cooler section is assembled with a stainless steel sloping drain tray and a water trap. The power of the direct evaporation air cooler can be divided into steps. It is necessary to indicate this upon order.

The efficiency of the channel noise reduction section, in dB

No. Length, mm 63 900 10 10 1200 13 900 6 20 1200 8 900 7 30 1200 9 900 6 40 1200 8 900 6 50 1200 8 900 8 60 1200 10 900 7 70 1200 10 900 7 80 1200 9 900 7 90 1200 10 125 19 26 13 17 13 18 13 17 12 16 15 20 14 19 14 18 14 19 Efficiency dB when frequency Hz 250 500 1000 2000 4000 27 31 33 32 27 35 42 44 43 36 17 21 22 21 18 23 27 29 28 24 18 22 23 22 19 24 29 30 30 25 18 21 22 21 18 23 27 29 28 24 17 20 21 21 18 22 27 28 27 23 21 25 26 25 21 28 33 34 34 28 20 23 25 24 20 26 31 33 32 27 19 23 24 23 20 25 30 32 31 26 20 23 25 24 20 26 31 33 32 27 8000 17 22 11 15 12 15 11 15 11 14 13 18 13 17 12 16 13 17

10

AMALVA UAB reserves the right to introduce changes of parameters and sizes in the process of improvement of the air handling units.

Casing and Outside Grilles

Casing and outside grilles can be additionally mounted on the supply and exhaust vents of outdoor air handling units.

Roof
A roof with water drainage can be additionally installed on outdoor air handling units.

Height Adjustable Feet

The construction frame of the air handling unit with height adjustable feet makes it much easier to level the unit on the site.

Door Locks and Handles

Easy to use door locks and handles ensure safe unit maintenance.

AMALVA UAB reserves the right to introduce changes of parameters and sizes in the process of improvement of the air handling units.

11

Sizes
The capacity of the air handling units ranges from 1 000 to 34 000 m3/h. Their maximum working pressure is 900 Pa. Nine standard sizes of units are available. Thus, it is possible to choose a unit of the optimal size according to the customers needs.
0.28 1.39 2.78 4.17 5.56 6.94 9.44 m3/s

90 80 70 60 50 40 30 20 10

80% 75% 60% 54%

80% 75% 60% 54%

80% 75% 60% 56%

82% 74% 62% 58%

82% 75% 61% 57%

83% 75% 63% 59%

Specifications:
cooler/heater rotary heat exchanger plate heat exchanger (dry conditions) air volume velocity through the cooler > 2.5 m/s air volume velocity through the cooler > 3 m/s 75% 63% temperature efficiency of the heat exchanger

83% 75% 64% 60%

84% 75% 64% 60%

86% 75% 57% 50%

5 000 10 000 15 000 20 000 25 000 34 000 m3/h

1 000

Dimensions
Modern air handling unit proportions allow reaching better technical parameters: a lower air flow velo-city inside the unit, better acoustic data. The shortest length between analogues ensures compactness; therefore air handling units are easier to design and install.

VERSO-S
BxH bxh bxh L1.1 L2** L3 L1.2 H 490 585 660 740 890 960 1085 1185 1350 L1.1 705 705 705 705 705 705 705 705 705 L1.2 705 705 705 842 842 979 979 1300 1300 L3 710 710 710 710 710 710 710 710 710 b 900 1100 1200 1400 1600 1800 2000 2200 2500

Size 10 20 30 40 50 60 70 80 90

A B 1000 1150 1300 1500 1700 1900 2100 2300 2610

h 400 500 600 700 800 900 1000 1100 1200

A 125 125 125 125 125 125 125 125 125

L2** 165...370 mm depending on the selected air heater. Note: the electric air heater section length is noted in the selection program of VERSO air handling units.

12

AMALVA UAB reserves the right to introduce changes of parameters and sizes in the process of improvement of the air handling units.

VERSO-R
bxh bxh

BxH

L1.1

L1.2 L1

L1.3

L1.1

L2**

L3

Size 10 20 30 40 50 60 70 80 90

B 1000 1150 1300 1500 1700 1900 2100 2300 2610

H 1000 1150 1300 1520 1715 1920 2100 2420 2650

L1 1958 2244 2244 2264 2512 2647 2784 3771 4051

L1.1 618 751 751 751 885 885 885 1250 1250

L1.2 290 290 290 310 310 310 310 510 510

L1.3 432 432 432 432 432 567 704 841 1041

L3 710 710 710 710 710 710 710 710 710

b 700 900 1000 1200 1400 1600 1800 2000 2200

bxh

h 300 400 500 600 700 800 900 1000 1100

A 125 125 125 125 125 125 125 125 125

L2** 165...370 mm depending on the selected air heater. Note: the electric air heater section length is noted in the selection program of VERSO air handling units.

VERSO-P
bxh BxH bxh

L1.1

L1.2

L1.2 L1

L1.3

L1.1

L2**

L3

Size 10 20 30 40 50 60 70 80 90

B 1000 1150 1300 1500 1700 1900 2100 2300 2610

H 1000 1150 1300 1520 1715 1920 2100 2420 2650

L1 2511 3074 3074 3074 3618 4025 4162 5261 5841

L1.1 618 751 751 751 885 885 885 1250 1250

L1.2 422 570 570 570 707 845 845 1150 1150

L1.3 432 432 432 432 432 567 704 841 1041

L3 710 710 710 710 710 710 710 710 710

b 700 900 1000 1200 1400 1600 1800 2000 2200

bxh h 300 400 500 600 700 800 900 1000 1100

A 125 125 125 125 125 125 125 125 125

L2** 165...370 mm depending on the selected air heater. Notes: size 2080 plate heat exchanger section is made of two parts. Size 10 - of one part. The electric air heater section length is noted in the selection program of VERSO air handling units.

AMALVA UAB reserves the right to introduce changes of parameters and sizes in the process of improvement of the air handling units.

13

VERSO-RHP
bxh bxh

BxH

L1.1

L1.2 L1

L1.1

L2**

L3

Size 10 20 30 40 50 60 70 80 90

B 1000 1150 1300 1500 1700 1900 2100 2300 2610

H 1000 1150 1300 1520 1715 1920 2100 2420 2650

L1 2136 2402 2402 2402 2670 2670 2670 3500 3500

L1.1 618 751 751 751 885 885 885 1250 1250

L1.2 900 900 900 900 900 900 900 1000 1000

L3 710 710 710 710 710 710 710 710 710

b 700 900 1000 1200 1400 1600 1800 2000 2200

bxh h 300 400 500 600 700 800 900 1000 1100

A 125 125 125 125 125 125 125 125 125

L2** 165...370 mm depending on the selected air heater. Note: the electric air heater section length is noted in the selection program of VERSO air handling units.

VERSO-PCF
bxh BxH bxh

L1.1

L1.2

L1.2 L1

L1.3

L1.1

L2**

L3

Size 10 20 30 40

B 1000 1150 1300 1500

H 1000 1150 1300 1520

L1 2511 3074 3074 3074

L1.1 618 751 751 751

L1.2 570 645 720 720

L1.3 432 432 432 432

L3 710 710 710 710

b 700 900 1000 1200

bxh h 300 400 500 600

A 125 125 125 125

L2** 165...370 mm depending on the selected air heater. Notes: size 2080 plate heat exchanger section is made of two parts. Size 10 - of one part. The electric air heater section length is noted in the selection program of VERSO air handling units.

14

AMALVA UAB reserves the right to introduce changes of parameters and sizes in the process of improvement of the air handling units.

Silencer
BxH1 bxh bxh L1.1(1.2) H 490 585 660 740 890 960 1085 1185 1350 H1 510 565 640 760 810 940 1015 1115 1260 bxh

BxH

Size 10 20 30 40 50 60 70 80 90

B 1000 1150 1300 1500 1700 1900 2100 2300 2610

bxh

L1.1 900 900 900 900 900 900 900 900 900

L1.2 1200 1200 1200 1200 1200 1200 1200 1200 1200

b 700 900 1000 1200 1400 1600 1800 2000 2200

h 300 400 500 600 700 800 900 1000 1100

A 125 125 125 125 125 125 125 125 125

Composing options:
IS-1
Air handling unit viewing doors are on the right; the supplied airflow is at the bottom of the unit.
D A B A D C C A A C C

IS-2
Air handling unit viewing doors are on the left; the supplied airflow is at the bottom of the unit.
B A B

C C

D D C

A A

IS-3
Air handling unit viewing doors are on the right; the supplied airflow is at the top of the unit.

B B B D

B B B

IS-4
Air handling unit viewing doors are on the left; the supplied airflow is at the top of the unit.

B B B

A A B B

D D

A outdoor intake B supply air C extract indoor D exhaust air

AMALVA UAB reserves the right to introduce changes of parameters and sizes in the process of improvement of the air handling units.

15

More specific information about a specific unit can be obtained using VERSO air handling unit operating program, which can be downloaded from the webpage www.komfovent.com.

Komfovent producer: UAB Amalva Ozo Str.10, LT-08200 Vilnius, Lithuania info@komfovent.com www.komfovent.com

2013