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FlowCon EVS Tech 08.2013

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FlowCon EVS 15-25mm

Plug-in Insert for Temperature Control


of Automatic Balancing Valve

Specifications
Insert:
Pressure rating:
1600 kPa / 232 psi
Temperature rating, media1: -20C to +120C / -4F to +248F
Temperature rating, ambient:
0C to +60C / +32F to +140F
Material:
- Cartridge:
Stainless steel AISI type 304
- Body:
Brass ASTM B584 and polyoxymethylene
- Spring:
Stainless steel type 17-7
- Spindel:
Brass
- Seat plug and o-rings:
EPDM
Maximum close off pressure:
400 kPa / 58 psi
Shut off leakage:
Tight
Flow rate range:
0.0210-0.631 l/sec
Valve:
Material:
- Body:
- Ball valve:
End Connections:

Forged brass ASTM CuZn40Pb2


ABV: Chemically nickel plated brass ball
A: Female ISO or NPT
AB: Female ISO or NPT
ABV: Union end connections in brass alloy ISO or NPT

Note 1: Stated temperature rating is defined due to no external spindle condensation.

Tech note august 2013 www.flowcon.com

Page 1 of 7

Specifications (...continued)
FlowCon Actuators:
FlowCon Actuator2
Supply voltage
Power consumption
Control signal

EV.0.2

EV.0.3

EV.0.4

EV.0.5

EV.1.3

EV.1.4

24V AC -10%/+40%
50/60Hz

230V AC 10%
50/60Hz

24V AC/DC -10%/+20%


0-60Hz

120V AC 10%
50/60Hz

230V AC 10%
50/60Hz

24V AC/DC -10%/+20%


0-60Hz

1.8 watt

1.8 watt

1.8 watt

1.8 watt

1.8 watt

1.8 watt

0-10V DC
normally closed3

ON/OFF
normally closed3

ON/OFF
normally closed3

ON/OFF
normally closed3

ON/OFF
normally closed3

ON/OFF
normally closed3

Operation time

Approx. 2 min

Approx. 3 min

Approx. 3 min

Approx. 3 min

Approx. 3 min

Approx. 3 min

Ambient temperature

+0C to +60C

+0C to +60C

+0C to +60C

+0C to +60C

+0C to +60C

+0C to +60C

Protection

IP54, class III

IP54

IP54

IP54, class II

IP54

IP54

Cable

Plug-in, 1 meter

Fixed, 1 meter

Fixed, 1 meter

Fixed, 1 meter

Fixed, 1 meter

Fixed, 1 meter

Weight

0.2 kg

0.130 kg

0.105 kg

0.105 kg

0.105 kg

0.2 kg

Including end switch

No

No

No

No

Yes

Yes

Switching point

N/A

N/A

N/A

N/A

Approx. 2mm

Approx. 2mm

Switching capacity

N/A

N/A

N/A

N/A

230V AC
5A ohm resistive load

24V AC
3A ohm resistive load

Note 2: FlowCon warranty is voided using other actuators than supplied or recommended by FlowCon International.
Note 3: To ensure that the valve is in an open position during commission of the system, the actuator will be delivered

in a normal open position and remain in this position until it is electrically operated first time.

FlowCon EV.0.2
Valve adaptor, green

Tech note FlowCon EVS 15-25mm august 2013 www.flowcon.com

FlowCon EV.0.3, EV.0.4,


EV.0.5, EV.1.3 and EV.1.4
Valve adaptor, green

Page 2 of 7

DIMENSIONS and WEIGHTS (NOMINAL) (measured in mm unless noted)


Valve
model

Actuator
model

Valve
size

Cartridge
size

15
EV.0.2

20

20

EV.0.2

20

20

25

EV.0.3
EV.0.4
EV.0.5
EV.1.3
EV.1.4

ISO female

0.65

N/A

106

0.65

0.70
120

N/A

0.75

102

0.75

15

82

0.70

94

N/A

106

0.75

102
122

120

N/A

25
15
20

20

2.35

2.35

0.75
22

20

2.35

0.68

25

20

2.35

0.70

94

20

Kv4
(m3/hr)

0.68

82
20

25

EV.0.3
EV.0.4
EV.0.5
EV.1.3
EV.1.4

w/o end conn.

N/A

15

ABV1

Sweat

91

20

EV.0.2

ISO male

Weight
(kgs.)
0.70

120

80

15

AB

End connections C3

H2

91

15

EV.0.3
EV.0.4
EV.0.5
EV.1.3
EV.1.4

H1

80

20

25
A

122

N/A

106

25

25

20

22

25

20

39

22

22

25

20

22

25

20

39

22

1.10

2.35

1.10

2.35

Note 3: Add end connection length to body length.


Note 4: The Kvsvalue of 2.35 m3/h, which corresponds to the temperature control and valve housing, will provide an additional pressure drop.

This additional pressure drop will provide an offset of pressure range, which needs to be added into the control range for the Flow Control Cartridge.

This offset is depended off the flow rate for the selected cartridge. See the diagram and example on page 7.

H2

D
15 N
/20

D
15 N
/20

15 DN
/20
/25

H2

H2

FlowCon EV.0.3, EV.0.4, EV.0.5, EV.1.3


FlowCon EV.0.3, EV.0.4, EV.0.5,
FlowCon EV.0.3, EV.0.4, EV.0.5, EV.1.3
and EV.1.4 on FlowCon A
EV.1.3 and EV.1.4 on FlowCon AB 15/20mm
and EV.1.4 on FlowCon ABV1

H1

D
15 N
/20

15 DN
/20
/25

H1

FlowCon EV.0.2 on FlowCon AB 15/20mm

FlowCon EV.0.2 on FlowCon ABV1

Tech note FlowCon EVS 15-25mm august 2013 www.flowcon.com

Page 3 of 7

Model Number selection


EVS . ______ . ______ . ______ . ______ . ______ . ______ . ______ . ______
Insert type of actuator:
2=EV.0.2 3=EV.0.3 4=EV.0.4

5=EV.1.3

Insert type of body:


01=AB15 02=AB20 03=ABV1(15/20/25)
05=A20 06=A25 09=AB25
Insert p/t plug requirements:
Leave it blank if no p/t plugs are required

6=EV.1.4

7=EV.0.5

04=A15

B=pressure/temperature plugs

P=taps plugged

Insert inlet x outlet union end connections - leave it blank if A- or AB-body or no end connections required:
Body size

Female threaded

Male treaded

Sweat

Union end 15-25mm, 1/2-1

E=15mm=1/2
F=20mm=3/4

H=15mm=1/2
I=20mm=3/4
J=25mm=1

K=15mm
L=18mm
M=22mm

Insert connection standard:


I=ISO N=NPT
Insert automatic flow limiting cartridge code:
(Determine from cartridge selection chart)
Insert kPaD control range:
1=10-95 kPaD 2=22-210 kPaD

4=40-390 kPaD

- leave blank if no cartridge is requird

Example: EVS.2.01.P.I.F360206.2=EVS insert in AB 15mm ISO female threaded body with plugs, 24V modulating actuator and a F360206 cartridge (0.189 l/sec,
22-210 kPaD).

Flow rate table - STAINLESS STEEL CARTRIDGE - FOR VALVES dn15-dn25


20mm 3/4 stainless steel cartridge

Nominal flow rate

Pressure range, P:

l/sec
0.0210
0.0315
0.0347
0.0421
0.0473
0.0631
0.0694
0.0841
0.0946
0.105
0.126
0.147
0.158
0.168
0.189
0.210
0.221
0.252
0.294
0.315
0.336
0.379
0.421
0.442
0.505
0.589
0.631

l/hr
75.7
114
125
151
170
227
250
303
341
379
454
530
568
606
681
757
795
908
1060
1140
1210
1360
1511
1590
1820
2120
2270

GPM
0.333
0.500
0.550
0.667
0.750
1.00
1.10
1.33
1.50
1.67
2.00
2.33
2.50
2.67
3.00
3.33
3.50
4.00
4.67
5.00
5.33
6.00
6.67
7.00
8.00
9.33
10.0

10-95 kPaD
1-14 psid

22-210 kPaD
2-32 psid

40-390 kPaD
4-57 psid

Type 1

Type 2

Type 4

Marking FlowCon Marking


11-1
F360111
01-1
F360101
11-2
02-1
F360102
01-2
03-1
F360103
02-2
04-1

F360104

05-1
06-1
07-1

F360105
F360106
F360107

08-1

F360108

10-1

F360110

12-1
14-1
16-1

F360112
F360114
F360116

FlowCon Marking FlowCon

F360211
F360201
F360202

03-2

F360203

04-2

F360204

05-2

F360205

06-2

F360206

07-2
08-2

F360207
F360208

10-2

F360210

12-2

F360212

14-2
16-2

F360214
F360216

11-4
01-4

F360411
F360401

02-4

F360402

03-4

F360403

04-4

F360404

05-4

F360405

06-4
07-4

F360406
F360407

08-4

F360408

10-4

F360410

12-4
F360412
14-4
F360414
16-4
F360416
Accuracy: 5% of controlled flow rate.

Accessories
P/t plugs: 2 x ACC00101
Plugs and gaskets: 2 x ACC1B03000
Spare part, black composite part: EVS.0.0.1.

Tech note FlowCon EVS 15-25mm august 2013 www.flowcon.com

Page 4 of 7

general description
The standard actuators available for the FlowCon EVS valve are thermal actuators that operate ON/OFF on 24V
AC/DC, 120V AC and 230V AC/DC or modulating on 24V AC respectively. ON/OFF actuators are available with
end switches which can be used for controlling the fan in priority to the open position of the valve.
The EVS-insert with stainless steel cartridge will in connection with the FlowCon A, AB and ABV1 valve bodies
provide temperature control and dynamic balancing for use in cooling ceilings, fan coil units in air-condition or as
zone valve in heating systems.

general specifications
1. AUTOMATIC BALANCING AND TEMPERATURE CONTROL VALVES

- FLOWCON EVS + FLOWCON A, AB or ABV1.

1.1. Contractor shall install balancing / temperature valves where indicated in drawings.

1.2. The flow limiting device shall be available as a plug-in device for an inline valve housing.
2. VALVE ACTUATOR

2.1. Actuator shall provide a visual indication of the valve position.

2.2. The valve shall be closing when the actuator is not powered.

2.3. The valve shall withstand a shut off pressure of at least 400 kPa without allowing internal leakage.

2.4. The seat plug shall be manufactured of EPDM rubber.

2.5. The packing box for sealing the stem shall be removable with the system in operation, without allowing

external leakage.
3. VALVE INSERT

3.1. The insert shall consist of forged brass ASTM B584 and polyoxymethylene, rated at no less than 1600

kPa static pressure and +120C.

3.2. The insert shall include a lock-ring for fast fitting and re-fitting of flow regulation unit.
4. VALVE HOUSING
4.a.
FlowCon A

4.a.1. Valve housing shall consist of forged brass ASTM CuZn40Pb2, rated at no less than 2500 kPa

static pressure and +120C.

4.a.2. Valve housing shall be permanently marked to show direction of flow.

4.a.3. Housing shall be configured for flow regulation unit accessibility.
OR.

4.b. FlowCon AB

4.b.1. Valve housing shall consist of forged brass ASTM CuZn40Pb2, rated at no less than 2500 kPa

static pressure and +120C.

4.b.2. Valve housing shall be permanently marked to show direction of flow.

4.b.3. Optional pressure/temperature test plugs for verifying accuracy of flow performance shall be

available for all valve sizes.

4.b.4. Housing shall be configured for flow regulation unit accessibility.
OR.

4.c. FlowCon ABV

4.c.1. Valve housing shall consist of forged brass ASTM CuZn40Pb2, rated at no less than 2500

kPa static pressure and +120C.

4.c.2. Valve housing shall be permanently marked to show direction of flow.

4.c.3. Valve housing shall be double union end constructed with a range of pipe connections avail
able for the appropriate pipe size.

4.c.4. Valve ball shall consist of chemically nickel plated brass (ASTM CuZn40Pb2).

4.c.5. Optional pressure/temperature test plugs for verifying accuracy of flow performance shall be

available for all valve sizes.

4.c.6. Housing shall be configured for flow regulation unit accessibility.

Tech note FlowCon EVS 15-25mm august 2013 www.flowcon.com

Page 5 of 7

general specifications (continued)


5. FLOW REGULATOR / AUTOMATIC BALANCING UNIT

5.1. Flow regulation unit assembly shall be manufactured of AISI type 304 stainless steel and stainless steel

17-7 spring.

5.2. Flow regulation unit shall be readily accessible for change-out or maintenance.

5.3. Flow regulation unit shall be available in 3 different kPaD operational ranges, minium range shall be

capable of being activated by minimum 10 kPaD. Further, the flow regulation unit shall be capable of

controlling flow within 5% of rated flow.

5.4 Indentification tags shall be available for all valves; tags shall be indelibly marked with part number

and flow rate.

application and schematic example

RETURN

COIL

SUPPLY

Tech note FlowCon EVS 15-25mm august 2013 www.flowcon.com

RETURN

COIL

SUPPLY

Page 6 of 7

Offset of pressure range

Offset of pressure range kPa

1000

100

10

0,1
0,01

0,1

Flow rate l/sec

Example: The index flow 0.189 l/sec is selec-ted into the cartridge no. F360206, range 2 (22-210 kPaD) from the
cartridge selection chart on page 4. This selection will result in an offset value of 8 kPa into a new control range
of 30-218 kPa for the cartridge.

upDATES
For latest updates please see www.flowcon.com
FlowCon International can accept no responsibility for possible errors in any printed material.
All rights reserved.

Tech note FlowCon EVS 15-25mm august 2013 www.flowcon.com

Page 7 of 7

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