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GX6 Ins Manual PDF

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airooncentre.co.

uk
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Xpelair

Low Energy

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Wall/Window Fan Range

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GX6 EC2
GXC6 EC2

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Retain for future reference
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Installation and Maintenance Instructions
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3. To remove the impeller, unscrew the central


screw with a 7mm nut runner and remove it,
place the screw to one side.
4. To clean the impeller, either wipe it with a
damp, lint free cloth or wash it in warm soapy
water. Do not use strong detergents or

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chemical cleaners.Thoroughly dry the
impeller and refit. Replace the screw ensuring
that it is securely fitted.
5. Clean the back draught shutter and grille in

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warm soapy water. Do not use strong
detergents or chemical cleaners.
6. Thoroughly dry the back draught shutter and

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grille and refit the back draught shutter to the
grille by placing into position and pushing
down until it clicks into position, see Fig. G3

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and Fig. G4.
7. Refit the back draught shutter/grille assembly
by sliding the grille back over the release
catches, the catches will locate and secure
the grille.

Do not immerse the fan in water or other


liquids to clean any other parts of the fan.

Never use strong solvents to clean the fan.


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Apart from cleaning, no other maintenance is
required.
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Components, Fig. D.
1. Back draught shutter.
2. Fan assembly.
3. Outer grille.
4. Ladder strips.
5. Terminal cover.
6. Trickle vent catch.
7. Rear cable entry.
on

8. Top cable entry.


9. Rating plate.
10. Lugs for screw mounting.
11. Grille.
12. Screw hole caps.
13. Actuator lever.

Spares
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40984SK Wax Actuator


41004SK Actuator Linkage Assy (GX6 EC2)
41010SK Outer Grille Assembly
41785SK Ladder Strip Kit 3
41791SK Cord Actuator Assy (GXC6 EC2)
41904SK Impeller Assembly
41905SK Front Cover Assembly
41906SK GX6 EC2 Motor/Duct Assembly
41907SK GXC6 EC2 Motor/Duct Assembly
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uk
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n tre
ce
on
irc
airooncentre.co.uk
The Ventilation Specialists Quick Order Hotline
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Huge Stock Available
0800 865 4567
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or 0121 250 2186
Mon-Fri: 8:30am - 6:30pm | Sat & Sun: 11am - 5pm

3. To remove the impeller, unscrew the central


screw with a 7mm nut runner and remove it,
place the screw to one side.
4. To clean the impeller, either wipe it with a
damp, lint free cloth or wash it in warm soapy
water. Do not use strong detergents or

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chemical cleaners.Thoroughly dry the
impeller and refit. Replace the screw ensuring
that it is securely fitted.
5. Clean the back draught shutter and grille in

o.
warm soapy water. Do not use strong
detergents or chemical cleaners.
6. Thoroughly dry the back draught shutter and

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grille and refit the back draught shutter to the
grille by placing into position and pushing
down until it clicks into position, see Fig. G3

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and Fig. G4.
7. Refit the back draught shutter/grille assembly
by sliding the grille back over the release
catches, the catches will locate and secure
the grille.

Do not immerse the fan in water or other


liquids to clean any other parts of the fan.

Never use strong solvents to clean the fan.


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Apart from cleaning, no other maintenance is
required.
ce
Components, Fig. D.
1. Back draught shutter.
2. Fan assembly.
3. Outer grille.
4. Ladder strips.
5. Terminal cover.
6. Trickle vent catch.
7. Rear cable entry.
on

8. Top cable entry.


9. Rating plate.
10. Lugs for screw mounting.
11. Grille.
12. Screw hole caps.
13. Actuator lever.

Spares
irc

40984SK Wax Actuator


41004SK Actuator Linkage Assy (GX6 EC2)
41010SK Outer Grille Assembly
41785SK Ladder Strip Kit 3
41791SK Cord Actuator Assy (GXC6 EC2)
41904SK Impeller Assembly
41905SK Front Cover Assembly
41906SK GX6 EC2 Motor/Duct Assembly
41907SK GXC6 EC2 Motor/Duct Assembly
airooncentre.co.uk
The Ventilation Specialists Quick Order Hotline
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3. Drill the holes and insert anchor fixings to suit For Australia Only :- Warning Children should
the wall. not play with the appliance. Young children and
4. Screw the outer grille securely in place. Do the infirm should be supervised.
not over tighten screws.
5. Insert the two screw covers in the two fixing GX6 EC2
holes in the outer grille. The fan is operated by a remote switch.
6a. If wiring from the rear, remove the fans Speed selection between High and Low is via a

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terminal cover and rear entry knockout. Feed change over switch (COS) if installed.
the cable through the rear cable entry.
6b. If wiring from above, remove the fans GXC6 EC2
terminal cover and feed the cable through the The fan is operated by an integral pull cord.

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top cable entry. To switch on, pull down the cord and release it.
7. Hold the fan assembly to the inside of the wall Repeat to switch off.
so that the spigot is inserted into the wall Speed selection between High and Low is via a
duct.

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change over switch (COS) if installed.
8. Mark the position of the two fixing holes in the
top left and bottom right corners.
9. Remove the fan assembly, drill the holes and Trickle ventilation

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insert anchor fixings appropriate to the type of Trickle ventilation is equivalent to that provided by an
wall. airbrick or similar device.
10. Reposition the cable and fan assembly as
before and screw securely in place. Do not 1. Remove the back draught shutter/grille
over tighten screws. assembly (see Mounting the fan in the hole
section).
Note: For particularly difficult installations, it is
possible to secure the fan with a combination of screw To allow trickle ventilation
and ladder strip fixings. 2. HOLD THE SHUTTER VANES FULLY
Wire the electrical connections OPEN.
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3. Push down firmly on the trickle vent catch
1. Wire the switch cable into the terminal until it clicks into position then release the
connections as shown in: shutter vanes, see Fig. F. item 6.
Fig. E1 for GX6 EC2 / GXC6 EC2 for single
speed operation. To fully close the shutters and stop any back draught
Fig. E2 for GX6 EC2 / GXC6 EC2 for 2 speed 4. Pull the trickle vent catch towards you until it
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selection operation using a change over switch clicks into position.
(COS). 5. Refit the back draught shutter/grille assembly,
2. If the fan is wired from above, ensure the see Wire the electrical connections section,
outer sheath of cable is retained in the ensuring that the actuator lever is in the fully
labyrinth, see Fig. C. down position.
3. Refit and secure terminal cover.
4. Refit the back draught shutter/grille assembly Maintenance
by sliding the grille back over the release A QUALIFIED ELECTRICIAN MUST CARRY OUT
catches, the catches will locate and secure ALL CLEANING.
the grille.
on

5. Switch off the mains electricity supply and NOTE: THE FAN WILL CONTINUE TO OPERATE
remove fuses. WITH THE INNER GRILLE REMOVED HENCE IT
6. Connect the cable from the isolation switch to MUST BE ISOLATED COMPLETELY FROM THE
the electrical supply wiring. MAINS BEFORE ANY WORK IS CARRIED OUT.
7. Replace the fuses and switch on the mains
electricity supply. 1. Before cleaning, isolate the fan completely
For fixed wiring circuits the protective fuse for the from the mains electricity supply. On the
appliances must not exceed 5A. GX6 EC2, allow 3 minutes for the impeller
to stop rotating and the powered shutter
Operating the fan to close. Cleaning on the GXC6 EC2 can
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These fans can either be single speed begin once the impeller has stopped
operation with a choice between High and Low rotating.
at installation, or 2 speed operation when 2. Remove the back draught shutter/grille
installed with a change over switch (COS). assembly by pressing the release catch
The shutters of the GX6 EC2 have a time delay located on the side of the unit with a 6mm
of up to 1 minute on opening and up to 3 screwdriver or a coin, whilst pulling the grille
minutes on closing. Activated by operation of forward. To remove the back draught shutter,
the switch, the delay ensures quiet operation. lay face down and pull the shutter forwards,
see Fig. G1 and Fig. G2.

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airooncentre.co.uk
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the cutting line and remove the brick between


Installing the switches and cables the holes with a chisel).
1. Check that there are no buried pipes or 7. Go outside and cut a hole in the outer wall,
cables (eg. Electricity, gas, water) behind repeating the process described above.
the switch location (in the wall or above 8. Fit the ducting. Ensuring that the duct slopes
the ceiling). down away from the fan to allow drainage of
2. Lay in the cable from the isolating switch to any incoming rain water to the outside.

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the fan location via the on/off switch (see Fig. 9. Make good the hole. Allow for the mortar to
E1. For change over switch (COS) see Fig. set before continuing with the installation.
E2.
3. Lay in the cable from the isolating switch to If installing in a window

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the point of connection to the mains supply.
WARNING: DO NOT MAKE ANY Obtain a ready cut pane with a correctly located hole
CONNECTIONS TO THE ELECTRICITY 184mm diameter, see Fig. A.
SUPPLY AT THIS STAGE.

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4. Install the isolating switch and the on/off Preparing the fan for installation
switch, see Fig. E1. For change over switch 1. For window mounting, use the two short
(COS) see Fig. E2. ladder strips supplied with the fan.

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5. Make all connections within the isolating For wall mounting, use the longer ladder
switch, on/off switch and change over switch strips supplied with the wall kit WK6/300 or
(COS) if required. WK6/450.
2. Secure the two ladder strips to the outer grille
Note: When installed in a bathroom all switches by positioning them over the hook moulding
must be of a pull cord type and must be situated and snapping them into position.
so that they can not be touched by persons 3. Ensure after fitting the hook moulding that the
making use of the bath or shower. gasket is in the correct position, see Fig. B.
4. Insert the two screw covers in the two fixing
For Australia only
holes in the outer grille.
Permanently connected to the supply and a
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remote switch operation. Wire directly to the Mounting the fan in the hole, Fig. C.
supply through an approved 10A wall mounted If working above ground level, appropriate safety
surface switch with at least 3mm clearance precautions must be observed.
between contacts. Remove the back draught shutter/grille assembly by
pressing the release catches located on the sides of
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Preparing the hole


the unit with a 6mm screwdriver or a coin, whilst
pulling the grille forward.
If working above ground level, appropriate safety
precautions must be observed. If installing with ladder strips
WARNING: EYE PROTECTION MUST BE WORN 1. Hold up the outer grille to the outside wall or
DURING ALL DRILLING AND CHISELLING window so that the hole in the outer grille is
OPERATIONS. aligned with the hole in the wall or window.
2a. If wiring from the rear, remove the fans
If installing in a wall
terminal cover and rear entry knockout. Feed
1. Check there are no buried pipes or cables the cable through the rear cable entry.
on

in a wall or obstructions on the outside 2b. If wiring from above, remove the fans
(eg. Electricity, gas, water). terminal cover and feed the cable through the
2. Ensure that the centre of the hole is located top cable entry.
at least 145mm from the edges of the wall, 3. Hold the fan assembly to the inside of the wall
see Fig. A. or window and guide the ladder strips from
3. Mark on the centre of the duct hole. the outer grille through the slots in the fan
4. Use this centre to draw a circle to suit the wall assembly.
duct (203mm diameter for a WK6/300 or 4. Insert the slotted screws into the pockets
WK6/450). around the ladder strip slots.
If core drill equipment is available 5. Tighten the screws carefully to make a good
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seal, do not over tighten the screws.


5a. Use as directed by the core drill 6. Trim the ladder strips back to the required
manufacturer. length, if necessary remove any sharp edges.

If core drill equipment is not available If using screw fixings


1. Hold the outer grille up to the outside of the
5b. Drill a centre hole right through the wall. wall so that the hole in the outer grille is
6. Cut the hole. Do not cut right through the wall aligned with the hole in the wall.
(the recommended method is to drill a series 2. Mark the positions of the fixing holes in the
of holes, close together, around the edge of top right and bottom left corners.

8
airooncentre.co.uk
The Ventilation Specialists Quick Order Hotline
Guaranteed Low Prices
Huge Stock Available
0800 865 4567
Xpelair Stockist
or 0121 250 2186
Mon-Fri: 8:30am - 6:30pm | Sat & Sun: 11am - 5pm

uk
o.
.c
n tre
ce
on
irc
airooncentre.co.uk
The Ventilation Specialists Quick Order Hotline
Guaranteed Low Prices
Huge Stock Available
0800 865 4567
Xpelair Stockist
or 0121 250 2186
Mon-Fri: 8:30am - 6:30pm | Sat & Sun: 11am - 5pm

uk
o.
.c
n tre
ce
on
irc
airooncentre.co.uk
The Ventilation Specialists Quick Order Hotline
Guaranteed Low Prices
Huge Stock Available
0800 865 4567
Xpelair Stockist
or 0121 250 2186
Mon-Fri: 8:30am - 6:30pm | Sat & Sun: 11am - 5pm

Xpelair Ultra GX6 EC2 & GXC6 EC2


Installation and Operating Instructions

PLEASE LEAVE THIS LEAFLET WITH THE FAN, FOR THE BENEFIT OF THE USER.

IMPORTANT

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1. READ ALL THESE INSTRUCTIONS & WARNINGS FULLY BEFORE COMMENCING INSTALLATION.
2. INSTALLATIONS AND WIRING MUST CONFORM TO CURRENT IEE REGULATIONS (UK), LOCAL OR
APPROPRIATE REGULATIONS (OTHER COUNTRIES). IT IS THE INSTALLERS RESPONSIBILITY TO ENSURE
THAT THE APPROPRIATE BUILDING CODES OF PRACTICE ARE ADHERED TO.
3. A QUALIFIED ELECTRICIAN MUST SUPERVISE ALL INSTALLATIONS.

o.
4. THESE APPLIANCES ARE INTENDED FOR CONNECTION TO FIXED WIRING.
5. CHECK THAT THE ELECTRICAL RATING SHOWN ON THE FAN MATCHES THE MAINS SUPPLY.
6. SITE THE FAN AWAY FROM DIRECT SOURCES OF HEAT (I.E. GAS COOKERS OR EYE LEVEL GRILLES. THE FAN
MUST NOT BE MOUNTED WHERE AMBIENT TEMPERATURES ARE LIKELY TO EXCEED 50C.

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7. WHEN THE FAN IS INSTALLED IN A ROOM CONTAINING A FUEL BURNING APPLIANCE, THE INSTALLER MUST
ENSURE THAT AIR REPLACEMENT IS ADEQUATE FOR BOTH THE FAN AND THE FUEL BURNING APPLIANCE.
8. ENSURE THAT ALL RELEVANT SAFETY PRECAUTIONS (CORRECT EYE PROTECTION AND PROTECTIVE

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CLOTHING ETC) ARE TAKEN WHEN INSTALLING, OPERATING AND MAINTAINING THIS FAN.
9. ALWAYS LOCATE THE FAN AS HIGH AS POSSIBLE. AT LEAST 145mm FROM THE EDGE OF THE
WALL/WINDOW FRAME TO THE HOLE CENTRE (SEE FIG. A). LOCATE THE FAN AS FAR AS POSSIBLE FROM
AND OPPOSITE TO THE MAIN SOURCE OF AIR REPLACEMENT TO ENSURE AIRFLOW ACROSS THE ROOM (eg.
OPPOSITE AN INTERNAL DOORWAY).
10. THIS ELECTRICAL PRODUCT, IF INSTALLED IN A SHOWER ROOM OR BATHROOM, MUST BE SITUATED SO
THAT IT CAN NOT BE TOUCHED BY PERSONS MAKING USE OF THE BATH OR SHOWER.
11. WHEN INTENDED FOR USE IN POSSIBLE CHEMICAL CORROSIVE ATMOSPHERES, CONSULT OUR TECHNICAL
SERVICE DEPARTMENT. (FOR OVERSEAS MARKETS CONTACT YOUR LOCAL XPELAIR DISTRIBUTOR).
12. THIS APPLIANCE IS NOT INTENDED FOR USE BY PERSONS (INCLUDING CHILDREN) WITH REDUCED
PHYSICAL, SENSORY OR MENTAL CAPABILITIES, OR LACK OF EXPERIENCE AND KNOWLEDGE, UNLESS
THEY HAVE BEEN GIVEN SUPERVISION OR INSTRUCTION CONCERNING USE OF THE APPLIANCE BY A
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PERSON RESPONSIBLE FOR THEIR SAFETY.
CHILDREN SHOULD BE SUPERVISED TO ENSURE THAT THEY DO NOT PLAY WITH THE APPLIANCE.

Description
required) when installing with a change over
ce

The Ultra GX6 models have the following features: switch (COS) for 2 speed selection.
Window / Wall / Panel / Roof mounting options. Suitably rated 2-core cable for single speed
operation, and a link wire if required to select
Low speed.
GX6 EC2
A change over switch (COS), if required,
For remote switch operation. (available from Xpelair).
2 speed operation when installed with a change 6mm blade large screwdriver, 3mm blade
over switch (COS) not supplied, see Fig. E2. electricians screwdriver and No. 1 and 2
Single speed operation with a choice of High or Pozidriv screwdrivers.
on

Low speed selectable at installation. 7mm nut runner (for removing the impeller
Trickle ventilation setting. when cleaning).
If window mounting the fan, you will also need:
GXC6 EC2 A single glazed window with a minimum glass
Integral pull cord operation. thickness of 4mm or a double glazed unit with a
2 speed operation when installed with a change pre-prepared sealed hole.
over switch (COS) not supplied, see Fig. E2.
If wall mounting the fan, you will also need:
Single speed operation with a choice of High or
Low speed selectable at installation. Masonry drill, hammer and chisel (or core drill
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Trickle ventilation setting. equipment, if available).


Mortar (to make good the hole).
What the installer will need Wall kit WK6/300 (available from Xpelair) for
A means of disconnection in all poles must be walls up to 300mm (12) thick or WK6/450
provided in the fixed wiring in accordance with (available from Xpelair) for walls up to 450mm
the wiring rules. (18) thick.
If metal switch boxes are used, earthing 4 mounting fasteners (use fasteners suitable for
regulations must be followed. wall type. Recommended screw size for
Suitably rated 4-core cable (not including standard brick No. 8 x 38mm Pan Head).
green/yellow as earthing of the product is not
7
airooncentre.co.uk
The Ventilation Specialists Quick Order Hotline
Guaranteed Low Prices
Huge Stock Available
0800 865 4567
Xpelair Stockist
or 0121 250 2186
Mon-Fri: 8:30am - 6:30pm | Sat & Sun: 11am - 5pm

GUARANTEE
Terms and Conditions for UK & ROI (outside UK & ROI contact your local distributor)
We, Applied Energy Products Limited, guarantee this product for residential use only, for the period of 5 years
from the date of purchase subject to the following conditions initial 3 years parts and labour, final 2 years parts
only.

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Within the guarantee period we will resolve, free of charge, any manufacturing defects in the product resulting
from faulty workmanship or material on condition that:-
a) The appliance has been correctly installed in accordance with our instructions and is being used on the supply
circuit or voltage printed on the rating plate.

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b) The appliance has been used in accordance with these instructions and has not been tampered with or
otherwise subject to misuse, neglect or accident.
c) The appliance has been regularly maintained in accordance with these instructions and the airway is

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unobstructed.
d) The appliance has not been taken apart, modified or repaired except by a person authorised by us.

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e) Evidence of the date of purchase in the form of an invoice or receipt will be required in order to qualify under
the terms of this guarantee.
f) For the service work to be undertaken free of charge, the work must only be undertaken by Applied Energy
Products Limited, or our approved agents.
g) Service under guarantee has no effect on the expiry date. The guarantee on any exchanged parts or product
ends when the original guarantee period ends.
h) In the event of a product being returned to Applied Energy Products Limited and not found to be faulty, the
product would be available for collection from the relevant premises within one month and if not collected it
would be disposed of or delivered by Applied Energy Products Limited and a delivery charge made.
EXCLUSIONS
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This guarantee DOES NOT cover damage or defects arising from poor or incorrect installation, improper use or
lack of maintenance. It is the responsibilty of the installer to check that the installation parameters meet the
requirements of the product, and any relevant regulations.
If we are called out to a fault, which is subsequently identified as being an installation fault, we will make a charge.
It is important that the routine checks are completed before calling us out, as many issues can be simply
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diagnosed and resolved.
We make no guarantees as to response times for repairs. We will endeavour to achieve the most timely response
possible but while we indicate an average response time, this should not be taken as a guarantee.
The guarantee applies to a repair or replacement (at our discretion) of the product subject to the conditions
above, and DOES NOT cover compensation for the loss of the product or consequential loss of any kind.
This guarantee does not affect your statutory rights.
on

Applied Energy Products Ltd


Morley Way
Peterborough
PE2 9JJ

Tel: +44 (0)1733 456789


Fax: +44 (0)1733 310606
Sales Hotline: +44 (0)8709 000420

For Technical Advice (Techline)


Tel: +44 (0)8709 000430
irc

Fax: +44 (0)8709 000530


Xpelair is a registered trademark of Applied Energy Products Limited.
For Spares Requirements (UK Only) Applied Energy Products reserve the right to alter product specifications
Tel: +44 (0)8709 077077 or appearance without prior notice. All finishes and diagrams in this
Fax: +44 (0)8709 076076 booklet are as accurate as printing processes allow.

www.applied-energy.com A4 Leaflet Number: 23161AA Revision A

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