LNK362 PDF
LNK362 PDF
LNK362 PDF
LinkSwitch-XT Family
®
BYPASS DRAIN
(BP) (D)
REGULATOR
5.8 V
FAULT
PRESENT
AUTO-
RESTART BYPASS PIN
COUNTER UNDER-VOLTAGE
+
CLOCK
5.8 V -
RESET 4.8 V
CURRENT LIMIT
6.3 V COMPARATOR
- VI
LIMIT
JITTER
CLOCK
DCMAX
THERMAL
SHUTDOWN
OSCILLATOR
FEEDBACK
VFB -VTH
(FB)
S Q
R Q
LEADING
EDGE
BLANKING
SOURCE
(S)
PI-4232-110205
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LNK362-364
PI-4047-110205
Since the sampling is done only at the beginning of each cycle,
subsequent changes in the FB pin voltage or current during the 500 V
remainder of the cycle are ignored. DRAIN
400
5.8 V Regulator and 6.3 V Shunt Voltage Clamp
300
The 5.8 V regulator charges the bypass capacitor connected to the
BYPASS pin to 5.8 V by drawing a current from the voltage on 200
the DRAIN, whenever the MOSFET is off. The BYPASS pin is
the internal supply voltage node. When the MOSFET is on, the 100
LinkSwitch-XT runs off of the energy stored in the bypass capacitor.
Extremely low power consumption of the internal circuitry allows 0
136.5 kHz
the device to operate continuously from the current drawn from 127.5 kHz
the DRAIN pin. A bypass capacitor value of 0.1 µF is sufficient
for both high frequency decoupling and energy storage.
0 5 10
In addition, there is a 6.3 V shunt regulator clamping the Time (µs)
BYPASS pin at 6.3 V when current is provided to the BYPASS Figure 4. Frequency Jitter.
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LNK362-364
CY1
100 pF
250 VAC
C4
L1 T1 330 µF 6.2 V,
1 mH EE16 9 16 V 322 mA
4
5 J3
D5
1N4934
3 8
NC NC J4
RF1 VR1
D1 D2 R1 BZX79-
8.2 Ω 1N4005 1N4005 3.9 k
J1 2.5 W B5V1
1/8 W 5.1 V, 2%
R2
390 Ω
85-265 C1 C2 1/8 W
VRMS 3.3 µF 3.3 µF
400 V 400 V
R3
1k
J2 U2 1/8 W
D PC817A
LinkSwitch-XT FB
U1 BP
LNK362P
D3 D4 S
C3
1N4005 1N4005 L2 100 nF
1 mH 50 V
PI-4162-110205
Applications Example The rectified and filtered input voltage is applied to the primary
winding of T1. The other side of the primary is driven by the
A 2 W CV Adapter integrated MOSFET in U1. No primary clamp is required as the
The schematic shown in Figure 5 is a typical implementation of low value and tight tolerance of the LNK362 internal current
a universal input, 6.2 V ±7%, 322 mA adapter using LNK362. limit allows the transformer primary winding capacitance to
This circuit makes use of the Clampless technique to eliminate the provide adequate clamping of the leakage inductance drain
primary clamp components and reduce the cost and complexity voltage spike.
of the circuit.
The secondary of the flyback transformer T1 is rectified by D5,
The EcoSmart features built into the LinkSwitch-XT family a low cost, fast recovery diode, and filtered by C4, a low ESR
allow this design to easily meet all current and proposed capacitor. The combined voltage drop across VR1, R2 and the
energy efficiency standards, including the mandatory California LED of U2 determines the output voltage. When the output
Energy Commission (CEC) requirement for average operating voltage exceeds this level, current will flow through the LED
efficiency. of U2. As the LED current increases, the current fed into the
FEEDBACK pin of U1 increases until the turnoff threshold
The AC input is rectified by D1 to D4 and filtered by the bulk current (~49 µA) is reached, disabling further switching cycles
storage capacitors C1 and C2. Resistor RF1 is a flameproof, of U1. At full load, almost all switching cycles will be enabled,
fusible, wire wound type and functions as a fuse, inrush current and at very light loads, almost all the switching cycles will be
limiter and, together with the π filter formed by C1, C2, L1 disabled, giving a low effective frequency and providing high
and L2, differential mode noise attenuator. Resistor R1 damps light load efficiency and low no-load consumption.
ringing caused by L1 and L2.
Resistor R3 provides 1 mA through VR1 to bias the Zener
This simple input stage, together with the frequency jittering of closer to its test current. Resistor R2 allows the output voltage
LinkSwitch-XT, a low value Y1 capacitor and PIʼs E-Shield™ to be adjusted to compensate for designs where the value of the
windings within T1, allow the design to meet both conducted Zener may not be ideal, as they are only available in discrete
and radiated EMI limits with >10 dBµV margin. The low value voltage ratings. For higher output accuracy, the Zener may be
of CY1 is important to meet the requirement for a very low replaced with a reference IC such as the TL431.
touch current (the line frequency current that flows through
CY1) often specified for adapters, in this case <10 µA.
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LNK362-364
The LinkSwitch-XT is completely self-powered from the DRAIN The following requirements are recommended for a universal
pin, requiring only a small ceramic capacitor C3 connected to input or 230 VAC only Clampless design:
the BYPASS pin. No auxiliary winding on the transformer is
required. 1. A Clampless design should only be used for PO ≤ 2.5 W,
using the LNK362† and a VOR** ≤ 90 V.
Key Application Considerations 2. For designs where PO ≤ 2 W, a two-layer primary should be
used to ensure adequate primary intra-winding capacitance
LinkSwitch-XT Design Considerations in the range of 25 pF to 50 pF.
3. For designs where 2 < PO ≤ 2.5 W, a bias winding should be
Output Power Table added to the transformer using a standard recovery rectifier
The data sheet maximum output power table (Table 1) represents diode to act as a clamp. This bias winding may also be used
the maximum practical continuous output power level that can to externally power the device by connecting a resistor from
be obtained under the following assumed conditions: the bias-winding capacitor to the BYPASS pin. This inhibits
the internal high voltage current source, reducing device
1. The minimum DC input voltage is 90 V or higher for 85 VAC dissipation and no-load consumption.
input, or 240 V or higher for 230 VAC input or 115 VAC 4. For designs where PO > 2.5 W Clampless designs are not
with a voltage doubler. The value of the input capacitance practical and an external RCD or Zener clamp should be
should be large enough to meet these criteria for AC input used.
designs. 5. Ensure that worst-case high line, peak drain voltage is below
2. Secondary output of 6 V with a fast PN rectifier diode. the BVDSS specification of the internal MOSFET and ideally
3. Assumed efficiency of 70%. ≤ 650 V to allow margin for design variation.
4. Voltage only output (no secondary-side constant current
circuit). †For 110 VAC only input designs it may be possible to extend
5. Discontinuous mode operation (KP >1). the power range of Clampless designs to include the LNK363.
6. A primary clamp (RCD or Zener) is used. However, the increased leakage ringing may degrade EMI
7. The part is board mounted with SOURCE pins soldered performance.
to a sufficient area of copper to keep the SOURCE pin
temperature at or below 100 °C. **VOR is the secondary output plus output diode forward voltage
8. Ambient temperature of 50 °C for open frame designs drop that is reflected to the primary via the turns ratio of the
and an internal enclosure temperature of 60 °C for adapter transformer during the diode conduction time. The VOR adds
designs. to the DC bus voltage and the leakage spike to determine the
peak drain voltage.
Below a value of 1, KP is the ratio of ripple to peak primary
current. Above a value of 1, KP is the ratio of primary MOSFET Audible Noise
OFF time to the secondary diode conduction time. Due to The cycle skipping mode of operation used in LinkSwitch-XT
the flux density requirements described below, typically a can generate audio frequency components in the transformer.
LinkSwitch-XT design will be discontinuous, which also has To limit this audible noise generation, the transformer should
the benefits of allowing lower cost fast (instead of ultra-fast) be designed such that the peak core flux density is below
output diodes and reducing EMI. 1500 Gauss (150 mT). Following this guideline and using the
standard transformer production technique of dip varnishing
Clampless Designs practically eliminates audible noise. Vacuum impregnation
Clampless designs rely solely on the drain node capacitance of the transformer should not be used due to the high primary
to limit the leakage inductance induced peak drain-to-source capacitance and increased losses that result. Higher flux densities
voltage. Therefore, the maximum AC input line voltage, the are possible, however careful evaluation of the audible noise
value of VOR, the leakage inductance energy, a function of performance should be made using production transformer
leakage inductance and peak primary current, and the primary samples before approving the design.
winding capacitance determine the peak drain voltage. With no
significant dissipative element present, as is the case with an Ceramic capacitors that use dielectrics, such as Z5U, when
external clamp, the longer duration of the leakage inductance used in clamp circuits may also generate audio noise. If this is
ringing can increase EMI. the case, try replacing them with a capacitor having a different
dielectric or construction, for example a film type.
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LNK362-364
Input Filter
TOP VIEW Capacitor
Y1-
Capacitor
FB
D
LinkSwitch-XT
T
r
S
a
BP
n S S
s - HV DC +
S
f INPUT
o S
r S
m
CBP
e
r
Opto-
coupler
+
DC Maximize hatched copper
OUT
- areas ( ) for optimum
heatsinking
Output Filter
Capacitor
PI-4155-102705
Figure 6. Recommended Printed Circuit Layout for LinkSwitch-XT in a Flyback Converter Configuration.
LinkSwitch-XT Layout Considerations (~200 V) and diode clamp across the primary winding. In all
cases, to minimize EMI, care should be taken to minimize the
See Figure 6 for a recommended circuit board layout for circuit path from the clamp components to the transformer and
LinkSwitch-XT. LinkSwitch-XT.
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LNK362-364
THERMAL IMPEDANCE
Thermal Impedance: P or G Package: Notes:
(θJA) ........................... 70 °C/W(2); 60 °C/W(3) 1. Measured on pin 2 (SOURCE) close to plastic interface.
(θJC)(1) ............................................... 11 °C/W 2. Soldered to 0.36 sq. in. (232 mm2), 2 oz. (610 g/m2) copper clad.
3. Soldered to 1 sq. in. (645 mm2), 2 oz. (610 g/m2) copper clad.
Conditions
Parameter Symbol SOURCE = 0 V; TJ = -40 to 125 °C Min Typ Max Units
See Figure 7
(Unless Otherwise Specified)
CONTROL FUNCTIONS
Average 124 132 140
Output Frequency fOSC TJ = 25 °C kHz
Peak-Peak Jitter 9
Maximum Duty
DCMAX S2 Open 60 %
Cycle
FEEDBACK Pin
Turnoff Threshold IFB TJ = 25 °C 30 49 68 µA
Current
FEEDBACK Pin LNK362 1.55 1.65 1.75
TJ = 0 °C to
Voltage at Turnoff VFB
125 °C
V
Threshold LNK363-364 1.53 1.63 1.73
VFB 2 V
IS1 (MOSFET Not Switching) 200 250 µA
DRAIN Supply See Note A
Current FEEDBACK Open
IS2 (MOSFET 250 300 µA
Switching)
VBP = 0 V, TJ = 25 °C
ICH1 -5.5 -3.5 -1.8
BYPASS Pin See Note C
mA
Charge Current ICH2
VBP = 4 V, TJ = 25 °C
-3.8 -2.3 -1.0
See Note C
BYPASS Pin
VBP 5.55 5.8 6.10 V
Voltage
BYPASS Pin
VBPH 0.8 1.0 1.2 V
Voltage Hysteresis
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LNK362-364
Conditions
SOURCE = 0 V; TJ = -40 to 125 °C
Parameter Symbol Min Typ Max Units
See Figure 7
(Unless Otherwise Specified)
CONTROL FUNCTIONS (cont)
BYPASS Pin
IBPSC See Note D 68 µA
Supply Current
CIRCUIT PROTECTION
di/dt = 30 mA/µs
LNK362 130 140 150
TJ = 25 °C
ILIMIT
di/dt = 42 mA/µs
Current Limit (See TJ = 25 °C
LNK363 195 210 225 mA
Note E)
di/dt = 50 mA/µs
LNK364 233 250 268
TJ = 25 °C
di/dt = 30 mA/µs
LNK362 2199 2587
TJ = 25 °C
di/dt = 42 mA/µs
Power Coefficient I2f
TJ = 25 °C
LNK363 4948 5821 A2Hz
di/dt = 50 mA/µs
LNK364 7425 8250
TJ = 25 °C
Current Limit TJ = 25 °C
tILD 125 ns
Delay See Note F
Thermal
Shutdown TSD 135 142 150 °C
Temperature
Thermal
Shutdown TSHD See Note G 75 °C
Hysteresis
OUTPUT
LNK362 TJ = 25 °C 48 55
ID = 14 mA TJ = 100 °C 76 88
ON-State LNK363 TJ = 25 °C 29 33
RDS(ON) Ω
Resistance ID = 21 mA TJ = 100 °C 46 54
LNK364 TJ = 25 °C 24 28
ID = 25 mA TJ = 100 °C 38 45
VBP = 6.2 V, VFB 2 V,
OFF-State Drain
IDSS VDS = 560 V, 50 µA
Leakage Current TJ = 125 °C
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LNK362-364
Conditions
Parameter Symbol SOURCE = 0 V; TJ = -40 to 125 °C Min Typ Max Units
See Figure 7
(Unless Otherwise Specified)
OUTPUT (cont)
Breakdown VBP = 6.2 V, VFB 2 V,
BVDSS 700 V
Voltage See Note H, TJ = 25 °C
DRAIN Supply
50 V
Voltage
Output Enable
tEN See Figure 9 10 µs
Delay
Output Disable
tDST 0.5 µs
Setup Time
Auto-Restart TJ = 25 °C LNK362 40
tAR ms
ON-Time See Note I LNK363-364 45
Auto-Restart Duty
DCAR 5 %
Cycle
NOTES:
A. Total current consumption is the sum of IS1 and IDSS when FEEDBACK pin voltage is 2 V (MOSFET not
switching) and the sum of IS2 and IDSS when FEEDBACK pin is shorted to SOURCE (MOSFET switching).
B Since the output MOSFET is switching, it is difficult to isolate the switching current from the supply current at the
DRAIN. An alternative is to measure the BYPASS pin current at 6 V.
C. See Typical Performance Characteristics section Figure 14 for BYPASS pin start-up charging waveform.
D. This current is only intended to supply an optional optocoupler connected between the BYPASS and FEEDBACK
pins and not any other external circuitry.
H. Breakdown voltage may be checked against minimum BVDSS specification by ramping the DRAIN pin voltage up
to but not exceeding minimum BVDSS.
I. Auto-restart on time has the same temperature characteristics as the oscillator (inversely proportional to
frequency).
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LNK362-364
470 Ω
5W 470 kΩ
D FB
S1 S2
BP
50 V 50 V
S S 0.1 µF
S S
PI-3490-060204
DCMAX
t2 (internal signal)
t1 tP
HV 90% 90%
FB
DRAIN t
D= 1
VOLTAGE t2 VDRAIN tEN
10%
0V 1
tP =
fOSC
PI-2048-033001 PI-3707-112503
Figure 8. LinkSwitch-XT Duty Cycle Measurement. Figure 9. LinkSwitch-XT Output Enable Timing.
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LNK362-364
1.1 1.2
PI-2213-012301
PI-2680-012301
1.0
(Normalized to 25 °C)
(Normalized to 25 °C)
Breakdown Voltage
Output Frequency
0.8
1.0 0.6
0.4
0.2
0.9 0
-50 -25 0 25 50 75 100 125 150 -50 -25 0 25 50 75 100 125
Junction Temperature (°C) Junction Temperature (°C)
Figure 10. Breakdown vs. Temperature. Figure 11. Frequency vs. Temperature.
1.4 1.4
PI-4091-081505
PI-4092-081505
1.2 Normalized Current Limit 1.2
(Normalized to 25 °C)
1.0 1.0
Current Limit
0.2 0.2
0 0
-50 0 50 100 150 1 2 3 4 5
Temperature (°C) Normalized di/dt
Figure 12. Current Limit vs. Temperature. Figure 13. Current Limit vs. di/dt.
7 400
PI-2240-012301
PI-4093-081605
6 350
BYPASS Pin Voltage (V)
25 °C
DRAIN Current (mA)
5 300
100 °C
4 250
3 200
Scaling Factors:
2 150 LNK362 0.5
LNK363 0.8
1 100 LNK364 1.0
0 50
0
0 0.2 0.4 0.6 0.8 1.0 0 2 4 6 8 10 12 14 16 18 20
Time (ms) DRAIN Voltage (V)
Figure 14. BYPASS Pin Start-up Waveform. Figure 15. Output Characteristics.
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LNK362-364
1000
PI-4094-081605
Drain Capacitance (pF)
100
Scaling Factors:
LNK362 0.5
LNK363 0.8
LNK364 1.0
10
1
0 100 200 300 400 500 600
Drain Voltage (V)
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LNK362-364
DIP-8B
⊕ D S .004 (.10) .137 (3.48) Notes:
-E- MINIMUM 1. Package dimensions conform to JEDEC specification
MS-001-AB (Issue B 7/85) for standard dual-in-line (DIP)
package with .300 inch row spacing.
2. Controlling dimensions are inches. Millimeter sizes are
shown in parentheses.
3. Dimensions shown do not include mold flash or other
.240 (6.10)
protrusions. Mold flash or protrusions shall not exceed
.260 (6.60)
.006 (.15) on any side.
4. Pin locations start with Pin 1, and continue counter-clock-
wise to Pin 8 when viewed from the top. The notch and/or
dimple are aids in locating Pin 1. Pin 6 is omitted.
Pin 1 5. Minimum metal to metal spacing at the package body for
the omitted lead location is .137 inch (3.48 mm).
.367 (9.32) 6. Lead width measured at package body.
-D- 7. Lead spacing measured with the leads constrained to be
.387 (9.83)
.057 (1.45) perpendicular to plane T.
.068 (1.73)
(NOTE 6)
.125 (3.18) .015 (.38)
.145 (3.68) MINIMUM
-T-
SEATING .008 (.20)
PLANE .120 (3.05) .015 (.38)
.140 (3.56)
.300 (7.62) BSC
.100 (2.54) BSC .048 (1.22) (NOTE 7)
.014 (.36)
.053 (1.35) .300 (7.62) P08B
.022 (.56) ⊕ T E D S .010 (.25) M .390 (9.91) PI-2551-121504
SMD-8B
⊕ D S .004 (.10) .137 (3.48) Notes:
MINIMUM 1. Controlling dimensions are
inches. Millimeter sizes are
-E- shown in parentheses.
2. Dimensions shown do not
include mold flash or other
protrusions. Mold flash or
protrusions shall not exceed
.372 (9.45) .006 (.15) on any side.
.240 (6.10)
.388 (9.86) .420
.260 (6.60) 3. Pin locations start with Pin 1,
⊕ E S .010 (.25) and continue counter-clock-
.046 .060 .060 .046 wise to Pin 8 when viewed
from the top. Pin 6 is omitted.
4. Minimum metal to metal
.080 spacing at the package body
Pin 1 Pin 1
for the omitted lead location
.086 is .137 inch (3.48 mm).
.100 (2.54) (BSC)
.186 5. Lead width measured at
package body.
.286
.367 (9.32) 6. D and E are referenced
-D- Solder Pad Dimensions datums on the package
.387 (9.83)
body.
.057 (1.45)
.125 (3.18) .068 (1.73)
.145 (3.68) (NOTE 5)
.004 (.10)
.032 (.81) .048 (1.22)
.053 (1.35)
.009 (.23) .004 (.10) .036 (0.91) 0°- 8°
.037 (.94)
.012 (.30) .044 (1.12) G08B
PI-2546-121504
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LNK362-364
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LNK362-364
PATENT INFORMATION
The products and applications illustrated herein (including transformer construction and circuits external to the products) may be covered by one or more U.S.
and foreign patents, or potentially by pending U.S. and foreign patent applications assigned to Power Integrations. A complete list of Power Integrationsʼ patents
may be found at www.powerint.com. Power Integrations grants its customers a license under certain patent rights as set forth at http://www.powerint.com/ip.htm.
LIFE SUPPORT POLICY
POWER INTEGRATIONSʼ PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS
WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF POWER INTEGRATIONS. As used herein:
1. A Life support device or system is one which, (i) is intended for surgical implant into the body, or (ii) supports or sustains life, and (iii) whose failure to perform,
when properly used in accordance with instructions for use, can be reasonably expected to result in significant injury or death to the user.
2. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life
support device or system, or to affect its safety or effectiveness.
The PI logo, TOPSwitch, TinySwitch, LinkSwitch, DPA-Switch, EcoSmart, Clampless, E-Shield, Filterfuse,
PI Expert and PI FACTS are trademarks of Power Integrations, Inc. Other trademarks are property of their respective companies.
©Copyright 2005, Power Integrations, Inc.
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