Flow assurance aims to keep the flow path open by developing strategies to optimize production and control solids accumulation. It involves generating thermal models, evaluating production enhancement methods, and recommending solutions to problems like slugging and viscous flow. Key roles include defining design and operational requirements to manage solids like hydrates, wax, asphaltenes, ice and scale. Flow assurance also addresses corrosion, erosion, and fluid chemistry issues, and interfaces with reservoir, pipeline and well engineering. The overall objective is to introduce flow assurance and common problems it addresses.
Flow assurance aims to keep the flow path open by developing strategies to optimize production and control solids accumulation. It involves generating thermal models, evaluating production enhancement methods, and recommending solutions to problems like slugging and viscous flow. Key roles include defining design and operational requirements to manage solids like hydrates, wax, asphaltenes, ice and scale. Flow assurance also addresses corrosion, erosion, and fluid chemistry issues, and interfaces with reservoir, pipeline and well engineering. The overall objective is to introduce flow assurance and common problems it addresses.
Flow assurance aims to keep the flow path open by developing strategies to optimize production and control solids accumulation. It involves generating thermal models, evaluating production enhancement methods, and recommending solutions to problems like slugging and viscous flow. Key roles include defining design and operational requirements to manage solids like hydrates, wax, asphaltenes, ice and scale. Flow assurance also addresses corrosion, erosion, and fluid chemistry issues, and interfaces with reservoir, pipeline and well engineering. The overall objective is to introduce flow assurance and common problems it addresses.
Flow assurance aims to keep the flow path open by developing strategies to optimize production and control solids accumulation. It involves generating thermal models, evaluating production enhancement methods, and recommending solutions to problems like slugging and viscous flow. Key roles include defining design and operational requirements to manage solids like hydrates, wax, asphaltenes, ice and scale. Flow assurance also addresses corrosion, erosion, and fluid chemistry issues, and interfaces with reservoir, pipeline and well engineering. The overall objective is to introduce flow assurance and common problems it addresses.
• Objective: To introduce flow assurance as a discipline and briefly
describe flow assurance problems found in many projects.
• At the end of this session you will be able to:
o Describe common flow assurance problems
Subsea Systems Integration Course
What is Flow Assurance?
• Basic Definition of Flow Assurance – Keeping the Flow Path Open
• Key Roles •Develop strategies to optimize production •Develop strategies to control accumulation of solids that can block the flow path & to remove solids if they become a problem •Translate flow assurance strategies into required functionality for system design, Operability strategies, and requirements for chemical injection •Provide solutions for other problems related to flow and/or produced fluid chemistry (e.g., corrosion, erosion, emulsions, foaming) •Scope – The flow assurance scope is typically from the perforations to the host
Subsea Systems Integration Course
FA Role: Optimize Production
• Generate thermal-hydraulic models of the system(s) and
determine the best choices for optimizing production • Line sizing • Number of lines required • Evaluate and recommend methods for production enhancement • Gas Lift – riser base • Subsea boosting • Recommend solutions for flow “problems” such as slugging, viscous flow, and others Subsea Systems Integration Course Slugging Control Dril-Quip S3 Installation – Penguin Tie-in, Gannet Platform
Photo courtesy Ian Wood
Subsea Systems Integration Course FA Role: Develop Strategies to Manage Solids
Why Do Solids Form? Due to change in conditions from reservoir to host
Types of Solids to Manage: • Hydrates – Gas stabilized solid form of water similar to “ice”. Drivers: T, P, wc, oc • Wax – Solid paraffin deposits from oil. Drivers: T, OC, p • Asphaltenes – Solids components of black oils. Drivers: OC, P, t • Ice – Ice can form in subsea systems with T < 0oC. Drivers: T, wc • Scale – Inorganic solids formed from produced water. Drivers: T, WC, p
T,t-temperature, P,p-pressure, OC, oc-Oil composition, WC, wc – water composition
Subsea Systems Integration Course
Hydrates
Photo Courtesy SGI-OGUA Hydrate Team
Subsea Systems Integration Course Wax
Photos courtesy SGSI-OGUA Wax Team
Subsea Systems Integration Course Asphaltenes and Scale
Photo courtesy M. Mataya, SEPCo & Photo Courtesty Grant
Gibson Subsea Systems Integration Course FA Role. Define Design & Operating Requirements
• FA Strategies Are Composed of Up to Three Elements
• Design Functionality – ex., insulation, flowlines size, umbilical number & size • Operability – procedures carried out by Operations staff. Note: for flow assurance, procedures often must be carried within a given time • Chemicals – chemicals often used to control FA problems. Ex., methanol, glycol, inhibitors • Strategies are Developed Throughout Project Execution and During Operating Phase • Strategies Balance Costs (CAPEX, OPEX), Ease of Operation, Risk vs. Remediation
Subsea Systems Integration Course
FA Role: Manage Other Problems
• FA Engineer’s Scope Often Includes
• Corrosion management • Erosion management • Foaming, emulsions – due to fluid chemistry or fluid additives • Well Engineering: Wellbore thermal-hydraulic modeling • Enhanced production – waterfloods, gas lift, boosting • FA Engineer May Also Fill a Systems Engineering Role • Systems-based decision making • Interface management
Subsea Systems Integration Course
Flow Assurance: Interfaces
• Flow Assurance Interfaces With:
• Project Systems Engineer • Pipeline Engineer – line sizing, insulation (external, PIP) • Umbilical Engineer – number & types of chemical delivery lines • Tree/Manifold – injection points, erosion calculations • Well Engineer – completion design, hydrate concerns for annulus • Reservoir Engineer – Expected production functions, modeling • Production Chemist – chemical selection, produced fluid chemistry
Subsea Systems Integration Course
Module Objective
• Objective: To introduce flow assurance as a discipline and briefly
describe flow assurance problems found in many projects.