Serie D101 - Cetop 10
Serie D101 - Cetop 10
Serie D101 - Cetop 10
Application Features
Series D101 hydraulic directional control valves are • Easy access mounting bolts.
A high performance, solenoid controlled, pilot operated,
2-stage, 4-way valves. They are available in 2 or
• 210 Bar (3000 PSI) pressure rating.
3-position styles and are manifold mounted. These • Flows to 950 LPM (250 GPM) depending on spool.
valves conform to NFPA’s D10, CETOP 10 mounting
pattern.
• Choice of four operator styles.
Operation
• Rugged four land spools.
Series D101 directional valves consist of a 5-chamber
• Low pressure drop.
style main body, a case hardened sliding spool, and a • Phosphate finish.
pilot valve or pilot operators (hydraulic or pneumatic).
D101.indd, dd
General Description
Series D101V directional control valves are
5-chamber, pilot operated, solenoid controlled valves.
They are available in 2 or 3-position styles. These
A
valves are manifold or subplate mounted, and conform
to NFPA’s D10, CETOP 10 mounting pattern.
Operation
Series D101V pilot operated valves are standard with
low shock spools and pilot orifice. The orifice can be
removed if a faster shift is required. However, it is rec-
ommended that all systems operating above
138 Bar (2000 PSI) use the standard valve to avoid
severe shock.
Features
• Low pressure drop design.
• Hardened spools provide long life.
• Fast response option available.
• Wide variety of voltags and electrical connection options.
• Explosion proof availability.
• No tools required for coil removal.
Specifications Response Time
Response times (milliseconds) are measured at
Mounting Pattern NFPA D10, CETOP 10, NG32 205 Bar (3000 PSI) and 416 LPM (110 GPM) with
Maximum Operating 207 Bar (3000 PSI) Standard various pilot pressures as indicated.
Pressure
CSA 207 Bar (3000 PSI) Pull-In Drop-Out
Solenoid Pilot
Maximum Tank Line Internal Drain Model: Type Pressure Std Fast Std Fast
Pressure 102 Bar (1500 PSI) AC Only
207 Bar (3000 PSI) 500 180 170 195 195
DC Standard/AC Optional DC 1000 130 125 195 195
External Drain Model: 2000 100 95 195 195
207 Bar (3000 PSI) 500 140 130 185 185
CSA 102 Bar (1500 PSI) AC 1000 90 85 185 185
Maximum Drain 102 Bar (1500 PSI) AC Only 2000 60 55 185 185
Pressure 207 Bar (3000 PSI)
DC Standard/AC Optional
Because of the high drain line pressure transients gen-
erated during shifting, use of the fast response option
CSA 102 Bar (1500 PSI) is not recommended for pilot pressures
Minimum Pilot 4.4 Bar (65 PSI) exceeding 205 Bar (2000 PSI).
Pressure
Maximum Pilot 207 Bar (3000 PSI) Standard
Pressure
CSA 207 Bar (3000 PSI)
Nominal Flow 378 LPM (100 GPM)
Maximum Flow See Reference Chart
D101.indd, dd
D 101V
A Directional
Control Valve
Basic Valve Actuator Spool Style Pilot Supply
and Drain
Seal Solenoid
Voltage
A B a
H* Single solenoid, 2 position, spring offset.
P to B and A to T in offset position.
P T
A B a
K Single solenoid, 2 position, spring centered.
P to A and B to T when energized.
P T
A B a
M Single solenoid, 2 position, spring offset,
energized to center position. Spool spacer on
B side. P to B and A to T in spring offset position. P T
Solenoid
Connection
Coil
Options
Tube
Options
Manual
Override
Options
Electrical
Options
Shift
Response
and Indication
Approvals Valve
Variations
Design
Series
NOTE:
A
Not required
when ordering.
Code Description Code Description
C* Leadwire Conduit Box Omit Standard
D** Metric Plug (M12X1), P Extended See next page
DESINA with Boot
E† Explosion Proof T* None
G†† Plug-In Conduit Box * DC or AC Rectified only. Code Description
J# Deutsch (DT06-2S) Manual Override options Omit Standard Valve
M# Metri-Pack (150) not available with 3*† CSA USA (UL 429)
Explosion Proof. 4*# CSA Approved
P DIN with Plug
S# Dual Spade * Not available with AC high
pressure tube.
W† DIN w/o Plug Code Description
† B, C, H styles only. J, K, Y, U
* No variations – See Plug-in. Omit Standard Pressure voltages only with C, G, W
** DC only, lights, diode surge 103.5 Bar (1500 PSI) AC solenoid connections only.
suppressor, not CSA approved. 207 Bar (3000 PSI) DC Conforms to UL429.
† Not available with lights. H* High Pressure, AC only # Valve is derated.
†† Required for variations on 207 Bar (3000 PSI)
conduit box style. Must have * Not available with CSA. Code Description
lights.
# DC only, no lights, not CSA Omit Standard Response,
approved. No Switch
I3 Monitor Switch,
‘A’ & ‘B’ Port End
Code Description
I6 Monitor Switch,
Omit* High Watt
‘A’ & ‘B’ Port Start
D** Explosion Proof,
Note: Not CE or CSA approved.
EEXD ATEX
Not available with ‘F’ or ‘M’
E** Explosion Proof, styles.
EEXME ATEX
F† Low Watt
L†† 10 Watt Code Description
O** Explosion Proof, Omit No Options
MSHA J* Diode Surge
T# Explosion Proof, Suppressor
Ex d IIC ATEX/CSA Z† Rectified Coil
U** Explosion Proof, * DC only.
UL/CSA DIN coil must include plug
* AC ambient temperature must with lights.
not exceed 60°C (140°F). † DC tube standard.
** 60 Hz only on AC, no options.
† AC only.
†† DC and AC rectified only.
# J, K and Y voltages only. Dual
frequency on AC, no options.
Valve Weight:
Double Solenoid 35.0 kg (77.1 lbs.)
Standard Bolt Kit: BK229
Seal Kit:
Nitrile SKD101VWN91
Fluorocarbon SKD101VWV91
Valve Variations
Code Description
Reference Data
A
MaximumFlow, Maximum Flow,
LPM (GPM) LPM (GPM)
Spool 205 Bar (3000 PSI) Spool 205 Bar (3000 PSI)
Model Symbol w/o Malfunction Model Symbol w/o Malfunction
A B A B
Performance Curves
PSI Bar
7 6
350
22.5
5
300
20
250 17.5 4
Pressure Drop
15 3
200
12.5
2
150 10
1
7.5
100
5
50
2.5
0
LPM 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 945
0
GPM 25 50 75 100 125 150 175 200 225 250
Flow
D101.indd, dd
Code
Voltage In Rush Amps In Rush Holding Amps Watts Resistance
Voltage Power Amperage VA @ 3MM
Code Code
D L 120 VDC N/A N/A 0.09 Amps 10 W 1584.00 ohms
D Omit 120 VDC N/A N/A 0.26 Amps 30 W 528.00 ohms
G Omit 198 VDC N/A N/A 0.15 Amps 30 W 1306.80 ohms
J L 24 VDC N/A N/A 0.44 Amps 10 W 51.89 ohms
J Omit 24 VDC N/A N/A 1.32 Amps 30 W 17.27 ohms
K L 12 VDC N/A N/A 0.88 Amps 10 W 12.97 ohms
K Omit 12 VDC N/A N/A 2.64 Amps 30 W 4.32 ohms
L L 6 VDC N/A N/A 1.67 Amps 10 W 3.59 ohms
L Omit 6 VDC N/A N/A 5.00 Amps 30 W 1.20 ohms
Q Omit 100 VAC / 60 Hz 2.05 Amps 170 VA 0.77 Amps 30 W 19.24 ohms
QD F 100 VAC / 60 Hz 1.35 Amps 135 VA 0.41 Amps 18 W 31.20 ohms
QD F 100 VAC / 50 Hz 1.50 Amps 150 VA 0.57 Amps 24 W 31.20 ohms
R F 24/60 VAC, Low Watt 6.67 Amps 160 VA 2.20 Amps 23 W 1.52 ohms
T Omit 240/60 VAC 0.83 Amps 199 VA 0.30 Amps 30 W 120.40 ohms
T Omit 220/50 VAC 0.87 Amps 191 VA 0.34 Amps 30 W 120.40 ohms
T F 240/60 VAC, Low Watt 0.70 Amps 168 VA 0.22 Amps 21 W 145.00 ohms
T F 220/50 VAC, Low Watt 0.75 Amps 165 VA 0.26 Amps 23 W 145.00 ohms
U L 98 VDC N/A N/A 0.10 Amps 10 W 960.00 ohms
U Omit 98 VDC N/A N/A 0.31 Amps 30W 288.00 ohms
Y Omit 120/60 VAC 1.7 Amps 204 VA 0.60 Amps 30 W 28.20 ohms
Y Omit 110/50 VAC 1.7 Amps 187 VA 0.68 Amps 30 W 28.20 ohms
Y F 120/60 VAC, Low Watt 1.40 Amps 168 VA 0.42 Amps 21 W 36.50 ohms
Y F 110/50 VAC, Low Watt 1.50 Amps 165 VA 0.50 Amps 23 W 36.50 ohms
Z L 250 VDC N/A N/A 0.04 Amps 10 W 6875.00 ohms
Z Omit 250 VDC N/A N/A 0.13 Amps 30 W 1889.64 ohms
Explosion Proof Solenoids
R 24/60 VAC 7.63 Amps 183 VA 2.85 Amps 27 W 1.99 ohms
T 240/60 VAC 0.76 Amps 183 VA 0.29 Amps 27 W 1.34 ohms
N 220/50 VAC 0.77 Amps 169 VA 0.31 Amps 27 W 1.38 ohms
Y 120/60 VAC 1.60 Amps 192 VA 0.58 Amps 27 W 33.50 ohms
P 110/50 VAC 1.47 Amps 162 VA 0.57 Amps 27 W 34.70 ohms
K 12 VDC N/A N/A 2.75 Amps 33 W 4.36 ohms
J 24 VDC N/A N/A 1.38 Amps 33 W 17.33 ohms
"ET" Explosion Proof Solenoids
K 12 VDC N/A N/A 1.00 Amps 12 W 12.00 ohms
J 24 VDC N/A N/A 1.00 Amps 13 W 44.30 ohms
Y 120/60-50 VAC N/A N/A 0.16 Amps 17 W 667.00 ohms
D101.indd, dd
Note: 36.83mm (1.45") from bottom of bolt hole counterbore to bottom of valve.
D101.indd, dd
Note: 36.83mm (1.45") from bottom of bolt hole counterbore to bottom of valve.
Conduit Box and Pilot Choke Control, Conduit Box, Single AC Solenoid
Double AC Solenoid
Note: 36.83mm (1.45") from bottom of bolt hole counterbore to bottom of valve.
D101.indd, dd
Note: 36.83mm (1.45") from bottom of bolt hole counterbore to bottom of valve.
Hirschmann and Pilot Choke Control, Plug-in Conduit Box, Single DC Solenoid
Double DC Solenoid
Monitor Switch
(Variation I3 and I6)
This feature provides for electrical confirmation of Position Control Switch
the spool shift. This can be used in safety circuits,
to assure proper sequencing, etc. Sensor / Driver
Circuitry
Switch Data
Pin 1 and Pin 3 have outputs equal to the input. PIN 2
Input PIN 1
When the monitor switch has the output to Pin 1, 18-42 VDC Outputs
Pin 3 will have an output of zero, and vice-versa.
PIN 3
When the valve is switched, Pin 1 and Pin 3 will
switch outputs. Load 0.2 A Max
D101.indd, dd
Manaplug (Options 6, 56, 1A & 1C) Micro Connector Options (7A, 7B, 1B & 1D)
Interface – Brad Harrison Plug
A – 3-Pin for Single Solenoid
– 5-Pin for Double Solenoid
Ground
Wire #1 (Green)
Solenoid (Negative)
Solenoid (Positive)
Wire #3 (Red/Black)
Wire #2 (Red/White)
3-Pin Manaplug (Mini) with Lights
Single Solenoid Valves – Installed Opposite Side of Solenoid
General Description
A
Series D101VA directional control valves are 5-chamber,
air pilot operated valves. They are available in 2 or
3-position styles. These valves are manifold or subplate
mounted, and conform to NFPA’s D10, CETOP 10
mounting pattern.
Specifications
Mounting Pattern NFPA D10, CETOP 10, NG32
Max. Operating 207 Bar (3000 PSI)
Pressure
Max. Tank Internal Drain Model:
Pressure 34 Bar (500 PSI)
External Drain Model:
207 Bar (3000 PSI)
Max. Drain Pressure 34 Bar (500 PSI)
Maximum Flow See Reference Chart
Pilot Pressure Air Min 3.4 Bar (50 PSI)
Air Max 10.2 Bar (150 PSI)
Response Time Varies with pilot line size and Features
length, pilot pressure, pilot valve
shift time & flow capacity (GPM) • Low pressure drop design.
• Hardened spools provide long life.
Ordering Information
D 101V A
Directional Basic Air Operated Spool Style Pilot Supply Seal Valve Design
Control Valve Valve Pilot and Drain Variations Series
NOTE:
NFPA D10 Code Type Not required
CETOP 10 N Nitrile when ordering.
V Fluorocarbon Code Description
Valve schematic Omit Standard
Code Symbol
symbols are Code Description 7 Pilot Choke – Meter Out
A B
per NFPA/ANSI 1 Int. pilot/Ext. drain 8 Stroke Adj. ‘B’ End
standards, providing 1
P T 2 Ext. pilot/Ext. drain 9 Stroke Adj. ‘A’ End
flow P to A when A B
4# Int. pilot/Int. drain 60 Pilot Choke – Meter In
energizing operator 2
A. Note operators P T 5 Ext. pilot/Int. drain 89 Stroke Adj. ‘A’ & ‘B’ Ends
reverse sides on A B
# Not available with 2, 8 & 9 spools. 90 1/4 BSPP Threads
#8 and #9 spools. 4
See installation P
A
T
B Code Description Symbol
information for 8* b A B
Air Operated
A
Note: 36.83mm (1.45") from bottom of bolt hole counterbore to bottom of valve.
D101.indd, dd
General Description
Series D101VL directional control valves are
5-chamber, lever operated valves. They are available
is 2 or 3-position styles. These valves are manifold
A
or subplate mounted, and conform to NFPA’s D10,
CETOP 10 mounting pattern.
Specifications
Mounting Pattern NFPA D10, CETOP 10, NG32
Max. Operating 207 Bar (3000 PSI)
Pressure
Max. Tank Internal Drain Model:
Pressure 34 Bar (500 PSI)
External Drain Model:
207 Bar (3000 PSI)
Max. Drain Pressure 34 Bar (500 PSI)
Maximum Flow See Reference Chart
Pilot Pressure Oil Min 6.9 Bar (100 PSI)
Oil Max 207 Bar (300 PSI)
Response Time Varies with pilot line size and Features
length, pilot pressure, pilot valve
shift time & flow capacity (GPM) • Low force required to shift spool.
• Hardened spools provide long life.
Ordering Information • Low pressure drop design.
D 101V L
Directional Basic Lever Operated Spool Style Pilot Supply Seal Valve Design
Control Valve Valve Pilot and Drain Variations Series
NOTE:
NFPA D10 Code Type Code Description Not
CETOP 10 N Nitrile Omit Standard required
when
V Fluorocarbon 7 Pilot Choke –
ordering.
Code Symbol Meter Out
A B
Code Supply — Drain 8 Stroke Adj. ‘B’ End
1 1 Int. pilot/Ext. drain 9 Stroke Adj. ‘A’ End
P
A
T
B
2 Ext. pilot/Ext. drain 60 Pilot Choke –
2 4# Int. pilot/Int. drain Meter In
P T 5 Ext. pilot/Int. drain 89 Stroke Adj.
A B ‘A’ & ‘B’ Ends
4 # Not available with 2, 8
P T
& 9 spools.
A B
Bold: Designates Tier I products and options. Valve Weight: 35.0 kg (77.2 lbs.)
Standard Bolt Kit: BK229
Non-Bold: Designates Tier II products and options.
Metric Bolt Kit: BKM229
These products will have longer lead times.
D101.indd, dd
Lever Operated
A
Note: 36.83mm (1.45") from bottom of bolt hole counterbore to bottom of valve.
D101.indd, dd
General Description
Series D10P directional control valves are 5-chamber,
pilot operated valves. They are available in 2 or 3-posi-
tion styles. These valves are manifold or subplate
A
mounted, and conform to NFPA’s D10, CETOP 10
mounting pattern.
Features
• Low pressure drop design.
• Hardened spools provide long life.
Specifications
Mounting Pattern NFPA D10, CETOP 10, NG32
Max. Operating Pressure 207 Bar (3000 PSI)
Max. Tank Line Pressure 207 Bar (3000 PSI)
Max. Drain Pressure 207 Bar (3000 PSI)
Min. Pilot Pressure 4.4 Bar (65 PSI)
Max. Pilot Pressure 207 Bar (3000 PSI)
Nominal Flow 378 LPM (100 GPM) Response Time
Maximum Flow See Reference Chart Response time will vary with pilot line size, pilot line
For flow path, pilot drain and pilot pressure details, see length, pilot pressure shift time and flow capacity of the
Installation Information. control valve.
Shift Volume
The pilot chamber requires a volume of
1.51 in3 (24.75 cc) for center to end.
Ordering Information
D 10 P
Directional Basic Valve Actuator Spool Style Pilot Supply Seal Valve Design
Control Valve and Drain Variations Series
Oil NOTE:
NFPA D10 Code Symbol Code Description
Code Type Not
CETOP 10 Operator A B
N Nitrile Omit Standard required
1 when
V Fluorocarbon 7 Pilot Choke –
P
A
T
B Meter Out ordering.
2 Code Description 8 Stroke Adj. ‘B’ End
P T 2 Ext. Pilot / Ext. Drain 9 Stroke Adj. ‘A’ End
A B
5# Ext. Pilot / Int. Drain 60 Pilot Choke –
4
P T
# Available in “B” & “H” styles only. Meter In
Valve schematic symbols A B
8* 89 Stroke Adj.
are per NFPA/ANSI
‘A’ & ‘B’ Ends
standards, providing 9** P T
A B
flow P to A when
Code Description Symbol
energizing operator X. 11
P T
Note operators reverse B† Sgl. operator, 2 position, spring offset.
sides on #8 and #9 * 8 spool has closed P to A and B to T in offset position.
spools. See installation crossover.
** 9 spool has open C Dbl. operator, 3 position, spring centered.
information for details.
crossover.
H† Sgl. operator, 2 position, spring offset.
Valve Weight: 34.3 kg (75.7 lbs.) P to B and A to T in offset position.
Standard Bolt Kit: BK229 † Available with 1, 2, 4 & 11 spools only. This condition varies
Metric Bolt Kit: BKM229 with spool code.
Bold: Designates Tier I products and options.
Non-Bold: Designates Tier II products and options. These products will have longer lead times.
D101.indd, dd
D101.indd, dd
Filtration
For maximum valve and system component life, the
system should be protected from contamination at
a level not to exceed 125 particles greater than 10
microns per milliliter of fluid (SAE class 4/ISO 16/13).
D101.indd, dd
Series D101VW, D101VA, D101VL Internal: Flow is internally ported from the pressure
port of the main valve body to the “P” port of the pilot
Tank and Drain Line Surges
A If several valves are piped with a common tank or drain
line, flow surges in the line may cause an unexpected
valve. The pressure developed at the “P” port of the
pilot valve must be 4.4 Bar (65 PSI) minimum at all
times.
spool shift. Detent style valves are most susceptible to
this. Separate tank and drain lines should be piped in Integral Check: Valves using internal pilot and internal
installations where line surges are expected. drain with an open center spool (spools 2, 7, 8 & 9)
can be ordered with an integral check valve in the
Electrical Characteristics (Detented Spool) pressure port of the main valve codes 3 & 6. Pilot oil
Only a momentary energizing of the solenoid is will be internally ported from the upstream side of
necessary to shift and hold a detented spool. Minimum this check to the “P” port of the pilot valve, ensuring
duration of the signal is 0.1 seconds for DC voltages. sufficient pilot pressure. A 1/16” pipe plug will be
For AC voltages the response time is 0.06 seconds. present in the main body. The “X” port in the subplate
Spool position will be held provided the spool must be plugged when using the integral check.
centerline is in a horizontal plane, and not shock or Pilot Valve Drain: Maximum pressure 102 Bar
vibration is present to displace the spool. (1500 PSI) AC standard, 207 Bar (3000 PSI)
AC optional/DC standard.
Electrical Failure or Loss of
Pilot Pressure (D101VA) External: When using an external drain, a 10 x 24 x
Should electric power fail or loss of pilot pressure 0.31 long set screw must be present in the main body
occur, spring offset and spring centered valves will drain passage. (For details see Dimension pages.) This
shift to the spring held position. Detented valves will plug will be furnished in valves ordered with drain code
stay in the last position held before power failure. If 1, 2 or 3.
main flow does not fail or stop at the same time power Drain flow from the pilot valve is at the “Y” port of
fails, machine actuators may continue to function in an the main body and must be piped directly to tank.
undesirable manner or sequence. Maximum drain line pressure is 102 Bar (1500 PSI)
AC standard, 207 Bar (3000 PSI) AC optional/DC
Pilot/Drain Characteristics standard. Any drain line back pressure is additive to
Pilot Pressure: 4.4 to 207 Bar (65 to 3000 PSI) the pilot pressure requirement.
External: An oil source sufficient to maintain minimum Internal: Drain flow from the pilot valve is internally
pilot pressure must be connected to the “X” port of the connected to the main valve tank port. Tank and drain
main body. When using the external pilot variation, a pressure are then identical so tank line pressure
1/16" pipe plug must be present in the main body pilot should not exceed 102 Bar (1500 PSI) AC standard,
passage. (For details see Dimension pages.) This plug 207 Bar (3000 PSI) DC standard/AC optional. Any tank
will be furnished in valves ordered with pilot code 2, 3, line back pressure is also additive to the pilot pressure
5 or 6. requirement. If flow surges (a cause of pressure
surges) are anticipated in the tank line, an external
drain variation is recommended. The “Y” port in the
subplate must be plugged when using an internal
drain.
D101.indd, dd
Subplate Mounting
NFPA D10, CETOP 10 & NG 32
A
Recommended Mounting Surface
Surface must be flat within .102 mm (0.0004 inch) T.I.R
and smooth within 812.8 micro-meters (32 micro-inch).
Torque bolts to 406.8 Nm (300 ft-lbs).
For maximum
Mounting Position valve reliability,
adhere to the following
Valve Type Mounting Position
installation information.
Detent (Solenoid) Horizontal
Spring Offset Unrestricted
Spring Centered Unrestricted
D101.indd, dd