Fosroc Renderoc RSXtra

(Formerly Renderoc RS) constructive solutions

Rapid setting. polymer modified, repair concrete

Uses Specification

For the emergency reinstatement of damaged or deteriorat- Where shown on the contract documents, the fast setting
ed concrete. The material can be used internally or external- repair concrete shall be Renderoc RSXtra; a single compo-
ly and is particularly suitable for repairs to: nent, cement-based blend of powders and graded aggre-
gates, to which only the site-addition of water shall be permit-
 Airport runways and aprons
ted. The cured repair shall achieve compressive strengths of
 Areas where wheeled traffic requires fast return to ser- 15 N/mm2 after 3 hours, 30 N/mm2 after 1 day and 45 N/mm2
vice after 28 days (at 25ºC). The material shall thus be capable
of supporting pedestrian and vehicular traffic after 4 hours, at
Advantages an ambient temperature of 25ºC.

 Cost Effective - pioneering ‘DS Technology’ ensures

Properties
shrinkage control, and enables repairs to be completed
‘right first time’ The physical properties given are typical of those obtained in
practice.
 Rapid strength gain - accepts vehicular traffic in 2 hrs
Test Method Typical result
 Good durability - high strength, abrasion and weather
Compressive strength : Tolerance (±10%)
resistance
w/p ratio 0.15 - 100 mm : 15 N/mm2 @ 3 hours
 Economical - can be ‘bulked-out’ with graded aggregate cubes dry cured @ 25°C 30 N/mm2 @ 1 day
in some locations (BS1881 Part 116) 40 N/mm2 @ 7 days
45 N/mm2 @ 28 days
 Self compacting - eliminates honeycombing voids
Working Life : 20 mins @ 20°C
10 mins @ 35°C
Description
Setting time (BS4550 Part 3)
Renderoc RSXtra is a blend of dry powders and graded ag- w/p ratio 0.15 @ 25°C
gregates which requires only the site addition of clean water initial set : 30 minutes
to produce a highly consistent, high strength, free flowing final set : 60 minutes
repair concrete which self-compacts. Renderoc RSXtra ex- Traffic time (@ 25°C)
hibits excellent thermal compatibility with concrete and good pedestrian : 2 hour
water repellent properties. vehicular : 4 hours
Coefficient of thermal
Design criteria expansion : 5.8 X 10-6/°C
Fresh wet density : approx. 2170 kg/m3
Renderoc RSXtra is designed for horizontal use but can also
Drying shrinkage to ASTM C157
be used vertically with the aid of form work. Horizontal sur-
28 days : < 500 microstrain
face areas should be restricted to bay sizes not exceeding
4m2. Renderoc RSXtra should be applied at thicknesses in
the range 20 to 100 mm. Thicker sections may be complet-
ed by the addition of suitable aggregates - consult the local
Fosroc office.
Renderoc RSXtra
Fosroc Renderoc RSXtra

Instructions for use When the drill and paddle mixing method is used, the com-
plete measured volume of water should be placed in the mix-
Preparation
ing drum. With the paddle rotating, add one full 25 kg bag of
Saw or cut back the extremities of the repair locations to a Renderoc RSXtra and mix for 5 minutes until a smooth even
depth of at least 20mm to avoid feather-edging and to provide consistency is obtained.
a square edge. Break out the complete repair area to a mini-
Placing
mum depth of 20mm up to the sawn edge.
The mixed material should be placed within 10 minutes of
Clean the surface and remove any dust, unsound or contam-
mixing in order to gain the full benefit of fluidity. Each repair
inated material, plaster, oil, paint, grease, corrosion depos-
should be poured or pumped in a single continuous operation.
its or algae. Where breaking out is not required, roughen
Repairs may be surface finished using a trowel or wood float.
the surface and remove any laitance by light scabbling or
If a textured surface is required, this can be achieved using a
grit-blasting.
suitable roller or brush as the material begins to stiffen. The
Oil and grease deposits should be removed by steam clean- completed surface should not be overworked. Renderoc
ing, detergent scrubbing or the use of a proprietary degreaser. RSXtra can be applied up to 100 mm thickness in a single
The effectiveness of decontamination should then be as- application.
sessed by a pull-off test.
Note the minimum applied thickness of Renderoc RSXtra is
The prepared area should be blown clean with oil-free com- 20mm. Aggregate should not be added at applied thickness-
pressed air. Temporary formwork should be fitted tightly into es between 20mm and 100mm without specific advice from
all existing pavement and floor joints which abut the repair Fosroc.
zone in order to prevent grout loss during the repair process.
For repair sections deeper than 100 mm, it will be necessary
Priming to ‘fill-out’ Renderoc RSXtra with Fosroc Bulking Aggregate in
order to minimise temperature rise. Contact the local Fosroc
Prior to placing, the prepared concrete substrate should be
for further details.
saturated by flooding with clean water. Immediately prior
to the application of Renderoc RSXtra, free standing water High temperature working
should be removed leaving the substrate ‘saturated surface
It is suggested that, for temperatures above 30°C, the follow-
dry’.
ing guidelines are adopted as good working practice:
Providing the substrate has been properly soaked, further
(i) Store unmixed material in a cool (preferably temperature
priming is not normally necessary.
controlled) environment, avoiding exposure to direct sun-
Mixing light.

Care should be taken to ensure that Renderoc RSXtra is thor- (ii) Keep equipment cool, arranging shade protection if
oughly mixed. A forced action mixer, suitable for fluid mixes, necessary. It is especially important to keep cool those
is essential (free fall mixers are not suitable). Hand mixing of surfaces of the equipment which will come into direct
single bags should be carried out in a suitably-sized mixing contact with the material itself.
vessel, using a slow speed drill (400/500 rpm) + Fosroc mix-
(iii) Try to eliminate application during the hottest times of the
ing paddle attachment. Under no circumstances should part
day, and in direct sunlight.
mixing be considered.
(iv) Make sufficient material, plant and labour available to
It is essential that machine mixing capacity, material quanti-
ensure that application is a continuous process.
ties and labour availability is adequate to enable the placing
operation to be carried out continuously. Measure 3.75 litres (v) Water (below 20°C) should be used for mixing the grout
of drinking quality cool water and pour three quarters into the prior to placement.
mixer. With the machine in operation, add one full 25 kg bag
of Renderoc RSXtra and mix for one minute before adding
the rest of the water. Mix for a further 3 to 4 minutes until
a smooth even consistency is obtained. Note that powder
must always be added to water. The quantities mixed may be
scaled up as required.

Renderoc RSXtra - Page 2 of 4

Fosroc Renderoc RSXtra

Curing Estimating

Renderoc RSXtra is a cement-based product. In common with Supply

all cementitious materials, Renderoc RSXtra must be cured Renderoc RSXtra : 25 kg bags
immediately after finishing in accordance with good concrete Concure RB90 Clear : 200 litre drums
practice. The use of Concure RB90 Clear*†, or Rendercure† Fosroc Solvent 102 : 5 litre packs
sprayed on to the surface of the finished mortar in a contin- Rendercure : 1 & 5 litre packs
uous film, is recommended. In fast drying conditions, sup-
Yield and Coverage
plementary curing with polythene sheeting taped down at the
Renderoc RSXtra : approx. 13.2 litre /25kg bag
edges must be used. In cold conditions, the finished repair
Concure RB90 Clear : 3.5 to 5.0 m2/litre
must be protected from freezing.
Rendercure : 5.0 to 8.0 m2/litre
Cleaning
Storage
Renderoc RSXtra should be removed from tools, equipment
and mixers with clean water immediately after use. Cured Shelf life
material can only be removed mechanically.
All products have a shelf life of 12 months if kept in a dry
Equipment used with Concure RB90 Clear should be cleaned store in the original, unopened bags or packs.
with Fosroc Solvent 102.
Storage conditions

Limitations Store in dry conditions in the original, unopened bags or

packs. If stored at high temperatures and/or high humidity
- Renderoc RSXtra should not be used when the tempera-
conditions the shelf life may be reduced.
ture is below 5°C and falling.

- Do not mix part bags.

- The product should not be exposed to moving water

during application.

- Exposure to heavy rainfall prior to the final set may result

in surface scour.

If any doubts arise concerning temperature or substrate condi-

tions, consult the local Fosroc office.

Technical support

Fosroc offers a comprehensive range of high performance,

high quality concrete repair and construction products. In
addition, Fosroc offers a technical support service to
specifiers, end-users and contractors, as well as on-site
technical assistance in locations all over the world.

Renderoc RSXtra - Page 3 of 4

Fosroc Renderoc RSXtra

Precautions Additional Information

Health and safety Fosroc manufactures a wide range of complementary prod-

ucts which include :
Renderoc RSXtra contains cement powders which, when
mixed or become damp, release alkalis which can be harmful  waterproofing membranes & waterstops
to the skin. During use, avoid inhalation of dust and contact
 joint sealants & filler boards
with skin and eyes. Wear suitable protective equipment.
The use of barrier creams provide additional skin protection.  cementitious & epoxy grouts
In case of contact with skin, rinse with plenty of clean water,
 specialised flooring materials
then cleanse with soap and water. In case of contact with
eyes, rinse immediately with plenty of clean water and seek Fosroc additionally offers a comprehensive package of prod-
medical advice. If swallowed, seek medical attention imme- ucts specifically designed for the repair and refurbishment
diately - do not induce vomiting. of damaged concrete. Fosroc’s ‘Systematic Approach’ to
concrete repair features the following :
Concure RB90 clear and Fosroc Solvent 102 should not
come in contact with the skin and eyes, or be swallowed.  hand-placed repair mortars
Ensure adequate ventilation and avoid inhalation of vapours.
 spray grade repair mortars
Some people are sensitive to resins, hardeners and solvents.
Wear suitable protective clothing, gloves and eye protection.  fluid micro-concretes
If working in confined areas, suitable respiratory protective
 chemically resistant epoxy mortars
equipment must be used. The use of barrier creams provide
additional skin protection. In case of contact with skin, rinse  anti-carbonation/anti-chloride protective coatings
with plenty of clean water, then cleanse with soap and water.
 chemical and abrasion resistant coatings
In case of contact with eyes, rinse immediately with plenty
of clean water and seek medical advice. If swallowed, seek For further information on any of the above, please consult
medical attention immediately - do not induce vomiting. your local Fosroc office - as below.

Fire

Renderoc RSXtra, Rendercure and Concure RB90 clear

are non-flammable. Fosroc Solvent 102 is flammable.

Keep away from sources of ignition. No smoking. In the

event of fire, extinguish with CO2 or foam. Do not use a
water jet.

Flash points
Fosroc Solvent 102 : 33°C

For further information, refer to the Product Material Safety

Data Sheet.

†
See separate data sheet

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the Supply of
Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s responsibility to obtain the latest version.

Head Office
telephone: (+9714) 2039699 fax: (+9714) 2859649 email: agf@fosroc.com
Al Gurg Fosroc LLC
Regional offices
Post Box 657, Dubai Abu Dhabi, Al Gurg Fosroc telephone: 673 1779 fax: 673 1449 email: abudhabi@fosroc.com
Bahrain, YBA Kanoo telephone: 17738200 fax: 17732828 email: bahrain@fosroc.com
United Arab Emirates Kuwait, Boodai telephone: 4817618 fax: 4832124 email: kuwait@fosroc.com
Oman, Al Amana telephone: 24815080 fax: 24817554 email: oman@fosroc.com
www.fosroc.com

UAE/0249/18/K