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  • Inspection Report: IR No.: QETO/IR/SUD/110

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    sudipta das
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    1. An inspection was conducted of forged hooks supplied by Associate Manufacturing Industries Corporation for Jindal Steel & Power Limited. 2. The inspection included identifying a forged hook blank and integral test pieces for chemical and mechanical testing to verify conformance to specifications. 3. While the material chemistry was close to specifications, the report noted that clearance is required from the purchaser for the actual material grade used.

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    IR110_AMIC_11.06.2020

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    1. An inspection was conducted of forged hooks supplied by Associate Manufacturing Industries Corporation for Jindal Steel & Power Limited. 2. The inspection included identifying a forged hook blank and integral test pieces for chemical and mechanical testing to verify conformance to specifications. 3. While the material chemistry was close to specifications, the report noted that clearance is required from the purchaser for the actual material grade used.

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    77 views2 pages

    Inspection Report: IR No.: QETO/IR/SUD/110

    Uploaded by

    sudipta das
    1. An inspection was conducted of forged hooks supplied by Associate Manufacturing Industries Corporation for Jindal Steel & Power Limited. 2. The inspection included identifying a forged hook blank and integral test pieces for chemical and mechanical testing to verify conformance to specifications. 3. While the material chemistry was close to specifications, the report noted that clearance is required from the purchaser for the actual material grade used.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
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    of 2

    INSPECTION REPORT IR No.

    : QETO/IR/SUD/110 Page 01 of 01
    VENDOR Associate Manufacturing Industries Corporation DATE 11.06.2020
    P.O. NO. 4531038450 Dated 09.11.2019 JOB NO.
    ITEMS Hook (capacity 10t), PO Item no.10: 4nos. DRG NO. 11002.50.32.302
    QAP NO. Hook_CP3_190058_001 DATASHEET NO.
    CLIENT JINDAL STEEL & POWER LIMITED, RAIPUR CLIENT PO NO.
    A. INSPECTION ACTIVITIES: INPROCESS / STAGE INSPECTION FINAL INSPECTION
    1. Welder Qualification (WPS/PQR/WPQ)- Witness 10. Fit-up / Alignment Check 19. Performance Test 28. Painting Check (DFT)
    2. Welder Qualification (WPS/PQR/WPQ)- Review 11. Dimensional Check 20. Noise Level 29. Packing
    3. Raw Material Identification 12. Trial Assembly Check 21. Vibration Level 30. Loading / Dispatch
    4. Lab Witness of Samples 13. Trial Run Test / Functional Check 22. Strip Test Other Activities (If Any):
    5. Non Destructive Test- (NDT)- UT 14. Load Test 23. Visual / Appearance Check 31.
    6. Non Destructive Test- (NDT)- RT Review 15. Hardness Test (Other than Lab Witness) 24. Surface Finish Check (Ra) 32.
    7. Non Destructive Test- (NDT)- LPT 16. Temperature Rise 25. PMI Test 33.
    8. Non Destructive Test- (NDT)- MPT 17. Speed of Rotation 26. Pressure Test (Hydrotest / Pneumatic) 34.
    9. Weld Edge Preparation/Bevelling 18. Shaft Run Out / Deflection. 27. Surface Preparation / Blasting 35.
    ACTIVITIES PERFORMED (Write down the respective activity numbers from above listed “Inspection Activities”:

    B: OBSERVATIONS & DETAILS OF INSPECTION ACTIVITIES CARRIED (Including REMARKS if any):

     One forged hook blank (combined forged for all 4pc hook) with integral test piece was offered for identification in heat treated condition (as confirmed by
    the supplier). The surface found black forged.
     The integral test piece of 100mm thickness is identified with ID mark of QETO stamped on one face (2 locations for 2nos specimen) as
     Mill Test Certificate (ingot) is reviewed. The MTC of heat no.1830351 is confirming to 42CrMo4 as per DIN17200 however the drawing calls for any alloy
    steel as per IS 4367. The chemistry of the heat is close to 40Cr4Mo3 of IS4367 (only %Mo found 0.18against minimum 0.20).
    C: CONCLUSION:
    One integral test pieces is identified for mechanical, chemical and metallurgical test. Mill test certificates of the heats reviewed. Clearance/ acceptance is
    required for the material grade used from the purchaser.

    Name & Sign: Name & Sign: Name & Sign:


    For QETO- QUALITY SERVICES For CLIENT / CUSTOMER For VENDOR / SUPPLIER

    M/s QETO Quality Services, IR Format No.: DOC-IR-01, R.01


    INSPECTION REPORT Page 02 of 02

    Continuation Sheet for IR No.: QETO/IR/SUD/109 IR Date: 10.06.2020

    B: PHOTOGRAPHS:

    Forged bars identified at shop Integral Test piece stamped

    C: CONCLUSION:
    Two integral test pieces are identified for mechanical, chemical and metallurgical test. Mill test certificates of the heats could not be reviewed as it was
    not available at the time of inspection.

    Name & Sign: Name & Sign: Name & Sign:


    For QETO- QUALITY SERVICES For CLIENT / CUSTOMER For VENDOR / SUPPLIER

    M/s QETO Quality Services, IR Format No.: DOC-IR-01, R.01

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