ISO Standards Std. Description
ISO Standards Std. Description
ISO Standards Std. Description
Std. Description
1 1925, 4th Edition, Mechanical Vibration – Balancing – Vocabulary
2001
10 8579-2, 1st Edition, Acceptance code for gears – Part 2: Determination of mechanical
1993 vibrations of gear units during acceptance testing.
Uper
eper
m
where;
eper is the permissible residual specific unbalance value
Uper is the permissible residual unbalance
m is the mass of the rotor
is the rotor speed in radians per second
Section 3.2.2
The total combined electrical and mechanical runout, as measured by
the transducer, should not exceed 25% of the allowable vibration
displacement in accordance with Annex A, or 6 m, whichever is
greater.
Section 5.2
a) When the vibration of the structure, on which the shaft relative
transducer is mounted is small (i.e. less than 20% of the relative shaft
vibration), either the relative shaft vibration or absolute shaft vibration
may be used as a measure of the shaft vibration;
b) When the vibration of the structure, on which the shaft relative
transducer is mounted is 20% or more of the relative shaft vibration,
the absolute shaft vibration shall be measured and, if found to be larger
than the relative shaft vibration, it shall be used as a measure of the
shaft vibration.
5 Mechanical vibration of non-reciprocating machine – Measurements on
rotating shafts and evaluation criteria – Part 2: Large land-based steam
turbine generator sets.
Scope
Large land-based steam turbine generator sets for power stations,
having rated speeds in range of 1500 rpm to 3600 rpm, and power
outputs greater than 50 MW.
Scope
Coupled industrial machines with fluid film bearings, having maximum
continuous rated speeds in range of 1000 rpm to 30000 rpm, and not
limited by size and power, comprising;
- steam turbines
- turbocompressors
- turbopumps
- turbogenerators
- turbofans
- electric drives and associated gears where relevant.
Scope
All gas turbine sets (including those with gears) with fluid film bearings,
outputs greater than 3 MW and shaft rotational frequencies from 3000
rpm to 30000 rpm. Aircraft derivative engines are excluded, since they
differ fundamentally from industrial gas turbine sets, both in the type of
bearings (rolling element bearings) and in the stiffness and mass ratios
of the rotor and support structure. Depending on the construction and
mode of operation, there are three principle groupings of gas turbine
sets:
- single shaft constant speed gas turbine sets;
- single shaft variable speed gas turbine sets;
- gas turbine sets with separate shafts fro hot gas generation and
power delivery.
Scope
Machine or machine sets in hydraulic power generating and pumping
plants where the hydraulic machines have speeds from 60 rpm to 1800
rpm, shell or shoe type sleeve bearings, and main engine power of at
least 1 MW.
Machine sets covered may be a combination of
- hydraulic turbines and generators,
- pumps and electrical machines operating as motors,
- pump-turbines and motor-generators,
including all auxiliary equipment (starting turbines or exciters lying in
shaft line).
This part is also applicable to turbines or pumps connected to
generators or electrical motors via gears and/or flexible couplings.
However electrical machines with speeds between 1000 rpm and 1800
rpm should be evaluated according to ISO 7919-3.
This part is not applicable to
- pumps in thermal power plants or industrial installations,
- hydraulic machine or machine sets having rolling element
bearings,
- hydraulic machines having water lubricated bearings.
Scope
It applies to RIC engine driven AC generating sets for fixed and mobile installations with rigid and/or resilient mountings. It is
applicable for land and marine use, excluding generating sets used on aircraft or those to propel land vehicles and
locomotives.
Annex C
ENGINE RATED POWER OUTPUT VIBRATION DISPLACEMENT, Srms VIBRATION VELOCITY Vrms VIBRATION ACCELERATION, arms
SPEED RIC Generator RIC Generator RIC Generator
rpm kVA kW mm Value 1 Value 2 mm/s Value 1 Value 2 g Value 1 Value 2
mm mm mm/s mm/s g g
2000 rpm 15 12 - 1.11 1.27 - 70 80 - 44 50
3600 50 40 - 0.8 0.95 - 50 60 - 31 38
> 50 > 40 - 0.64 0.8 - 40 50 - 25 31
1300 rpm 10 8 - - - - - - - - -
2000 10 < kVA 40 < kW 100 - 0.64 - - 40 - - 25 -
50
50 < kVA 40 < kW 100 - 0.4 0.48 - 25 30 - 16 19
125
125 < kVA 100 < kW 200 0.72 0.4 0.48 45 25 30 28 16 19
250
> 250 > 200 0.72 0.32 0.45 45 20 28 28 13 18
720 < rpm < 250 kVA 200 kW 1000 0.72 0.32 0.39 45 20 24 28 13 15
1300 1250
> 1250 > 1000 0.72 0.29 0.35 45 18 22 28 11 14
720 > 1250 > 1000 0.72 0.24 0.32 45 15 20 28 9.5 13
10 ISO 8579-2 Acceptance code for gears – Part 2: Determination of
mechanical vibration of gear units during acceptance testing.
Scope
Applies to a gear unit under test and operating within its design speed,
load, temperature range and lubrication for acceptance testing at the
manufacturer’s facility. The gear unit may be tested at another location
if agreed upon and operated in accordance with the manufacturer’s
recommendations.
It does not apply to special or auxiliary drive trains, such as integrally
geared compressors, pumps, turbines, etc., and power take off gears.
11 ISO 10816-1 Mechanical vibration – Evaluation of machine vibration by
measurements on non-rotating parts – Part 1: General guidelines
Section 5.3.1
Zone A: The vibration of newly commissioned machines would
normally fall under this zone.
Zone B: Machine with vibration within this zone are normally
considered acceptable for unrestricted long term operation.
Zone C: Machines with vibration within this zone are normally
considered unsatisfactory for long-term continuous operation.
Generally, the machine may be operated for a limited period in this
condition until a suitable opportunity arises for remedial action.
Zone D: Vibration values within this zone are normally considered to
be of sufficient severity to cause damage to the machine.
Annex B
Class I: Individual parts of engines and machines, integrally connected
to the complete machine in its normal operating condition. (Production
electrical motors up to 15 kW are typical examples of machines in this
category).
Class II: Medium sized machines (typically electric motors with 15 kW
to 75 kW output) without special foundations, rigidly mounted engines
or machines (up to 300 kW) on special foundations.
Class III: Large prime movers and other large machines with rotating
masses mounted on rigid and heavy foundations which are relatively
stiff in the direction of vibration measurements.
Class IV: Large prime movers and other large machines with rotating
masses mounted on foundations which are relatively soft in the
direction of vibration measurements (for example, turbogenerator sets
and gas turbines with outputs greater than 10 MW).
Scope
Steam turbine generator sets exceeding 50 MW with normal operating
speed of 1500 rpm, 1800 rpm, 3000 rpm or 3600 rpm. It includes
steam turbines and generators which are directly coupled to a gas
turbine (such as combined cycle applications), but in such cases the
criteria of this part apply only to the steam turbine and generator.
Section 4.1.1
Zone A: The vibration of newly commissioned machines would
normally fall under this zone.
Zone B: Machine with vibration within this zone are normally
considered acceptable for unrestricted long term operation.
Zone C: Machines with vibration within this zone are normally
considered unsatisfactory for long-term continuous operation.
Generally, the machine may be operated for a limited period in this
condition until a suitable opportunity arises for remedial action.
Zone D: Vibration values within this zone are normally considered to
be of sufficient severity to cause damage to the machine.
Scope
Apply to machine sets with, for instance, steam turbine or electrical drives, having
power above 15 kW and operating speeds between 120 rpm and 15000 rpm
including:
- steam turbines with power up to 50 MW;
- steam turbine sets with power greater than 50 MW and speeds below 1500
rpm or above 3600 rpm;
- rotary compressors;
- industrial gas turbines with power up to 3 MW;
- pumps of centrifugal, mixed flow or axial flow type;
- generators except when used in hydraulic power generating and pumping
plants;
- electrical motors of any type;
- blowers or fans.
The following are excluded:
- large land based steam turbine generator sets with power greater than 50
MW;
- gas turbine machines with power greater than 3 MW;
- machine sets in hydraulic generating and pumping plants;
- machines coupled to reciprocating compressors;
- rotary positive displacement compressor (screw compressor);
- reciprocating compressors;
- reciprocating pumps;
- submerged motor-pumps;
- wind turbines.
Section 4.2
Two conditions are used to classify the support assembly flexibility in specified
directions:
- rigid supports;
- flexible supports
These support conditions are determined by the relationships between the machine
foundation flexibilities. If the lowest natural frequency of the combined machine and
support system in the direction of measurement is higher than its main excitation
frequency (most likely 1X) by at least 25% then the support system may be
considered rigid in that direction. All other support systems may be considered
flexible.
Section 5.1.1
Zone A: The vibration of newly commissioned machines would normally fall under
this zone.
Zone B: Machine with vibration within this zone are normally considered acceptable
for unrestricted long term operation.
Zone C: Machines with vibration within this zone are normally considered
unsatisfactory for long-term continuous operation. Generally, the machine may be
operated for a limited period in this condition until a suitable opportunity arises for
remedial action.
Zone D: Vibration values within this zone are normally considered to be of sufficient
severity to cause damage to the machine.
Annex A, Table A.1 – Classification of vibration severity zones for
machines of Group 1: Large machines with rated power above 300 kW
and not more than 50 MW; electrical machines with shaft height H
315 mm.
Support Class Zone Boundary Displacement, Velocity,
m rms Mm/s rms
Rigid A/B 29 2.3
B/C 57 4.5
C/D 90 7.1
Flexible A/B 45 3.5
B/C 90 7.1
C/D 140 11.0
Scope
Applies only to heavy-duty gas turbines used in electrical and
mechanical drive applications covering the power range above 3 MW
and a speed range under load between 3000 rpm an 20000 rpm. This
includes gas turbines directly coupled to other prime movers such as
steam turbines, but the evaluation of the steam turbine vibration is not
dealt with in this part. It also includes any driven equipment not
included in the exclusion list below.
The following are excluded from this part;
- gas turbines with power output less than or equal to 3 MW,
- gas turbine driven pumps,
- coupled steam turbines and generators with outputs less than or
equal to 50 MW,
- coupled steam turbines and generators with outputs greater
than 50 MW,
- coupled compressors,
- gearbox vibration.
Section 4.1.1
Zone A: The vibration of newly commissioned machines would
normally fall under this zone.
Zone B: Machine with vibration within this zone are normally
considered acceptable for unrestricted long term operation.
Zone C: Machines with vibration within this zone are normally
considered unsatisfactory for long-term continuous operation.
Generally, the machine may be operated for a limited period in this
condition until a suitable opportunity arises for remedial action.
Zone D: Vibration values within this zone are normally considered to
be of sufficient severity to cause damage to the machine.
Scope
Applies to machine sets in hydraulic power generating and pumping
plants where the hydraulic machines have speeds from 60 rpm to 1800
rpm, shell or shoe type sleeve bearings and a main engine power of 1
MW or more. The position of the shaft line may be vertical, horizontal
or at any arbitrary angle between these two directions.
Machine sets covered may be combined from;
- hydraulic turbines and generators,
- pumps and electrical machines operating as motors,
- pump-turbines and motor-generators.
- Auxiliary equipments.
This part is not applicable to the following;
- pumps in thermal power plants or industrial applications,
- hydraulic machines or machine sets having rolling element
bearings.
Section 5.2
Zone A: The vibration of newly commissioned machines would
normally fall under this zone.
Zone B: Machine with vibration within this zone are normally
considered acceptable for unrestricted long term operation.
Zone C: Machines with vibration within this zone are normally
considered unsatisfactory for long-term continuous operation.
Generally, the machine may be operated for a limited period in this
condition until a suitable opportunity arises for remedial action.
Zone D: Vibration values within this zone are normally considered to
be of sufficient severity to cause damage to the machine.
Scope
Applies to reciprocating machines mounted either rigidly or resiliently
with power ratings of above 100 kW.
Annex A, Table A.1 – Vibration classification numbers and guide values for
reciprocating machines.
Grade Max. Overall Vibration Machine vibration classification
number
Displacement, Velocity, Acceleration, 1 2 3 4 5 6 7
m rms mm/s m/s2 rms
rms
1.1 17.8 1.12 1.76
1.8 28.3 1.78 2.79 A/B
2.8 44.8 2.82 4.42 A/B
4.5 71.0 4.46 7.01 A/B A/B
7.1 113 7.07 11.1 C A/B
11 178 11.2 17.6 C A/B A/B
18 283 17.8 27.9 C
28 448 29.2 44.2 D C
45 710 44.6 70.1 D C
71 1125 70.7 111 D D C
112 1784 112 176 D D C
180 > 1784 >112 >176 D