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Power Factor Corrector: 1 Features

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L6561

POWER FACTOR CORRECTOR

1 FEATURES Figure 1. Packages


■ VERY PRECISE ADJUSTABLE OUTPUT
OVERVOLTAGE PROTECTION
■ MICRO POWER START-UP CURRENT (50µA
TYP.) DIP-8 SO-8
■ VERY LOW OPERATING SUPPLY
CURRENT(4mA TYP.) Table 1. Order Codes
■ INTERNAL START-UP TIMER Part Number Package
■ CURRENT SENSE FILTER ON CHIP L6561 DIP-8
■ DISABLE FUNCTION
L6561D SO-8
■ 1% PRECISION (@ Tj = 25°C) INTERNAL
L6561D013TR Tape & Reel
REFERENCE VOLTAGE
■ TRANSITION MODE OPERATION
■ TOTEM POLE OUTPUT CURRENT: ±400mA Realised in mixed BCD technology, the chip gives
the following benefits:
■ DIP-8/SO-8 PACKAGES
– micro power start up current
– 1% precision internal reference voltage
2 DESCRIPTION – (Tj = 25°C)
L6561 is the improved version of the L6560 stan- – Soft Output Over Voltage Protection
dard Power Factor Corrector. Fully compatible – no need for external low pass filter on the cur-
with the standard version, it has a superior perfor- rent sense
mant multiplier making the device capable of work- – very low operating quiescent current minimis-
ing in wide input voltage range applications (from es power dissipation
85V to 265V) with an excellent THD. Furthermore The totem pole output stage is capable of driving
the start up current has been reduced at few tens a Power MOS or IGBT with source and sink cur-
of mA and a disable function has been implement- rents of ±400mA. The device is operating in tran-
ed on the ZCD pin, guaranteeing lower current sition mode and it is optimised for Electronic Lamp
consumption in stand by mode. Ballast application, AC-DC adaptors and SMPS.

Figure 2. Block Diagram


COMP MULT CS
2 3 4
1
INV - 40K
2.5V MULTIPLIER
+

VOLTAGE OVER-VOLTAGE 5pF


- +
REGULATOR DETECTION

VCC
8
VCC INTERNAL
SUPPLY 7V R Q
20V R1 S
7
+ GD
UVLO DRIVER
-
R2
VREF2
ZERO CURRENT
DETECTOR
2.1V +
1.6V STARTER
-

DISABLE
6 5
GND ZCD D97IN547E

REV. 16
June 2004 1/13
L6561

Table 2. Absolute Maximum Ratings


Symbol Pin Parameter Value Unit
IVcc 8 Iq + IZ; (IGD = 0) 30 mA
IGD 7 Output Totem Pole Peak Current (2µs) ±700 mA
INV, COMP 1, 2, 3 Analog Inputs & Outputs -0.3 to 7 V
MULT
CS 4 Current Sense Input -0.3 to 7 V
ZCD 5 Zero Current Detector 50 (source) mA
-10 (sink) mA
Ptot Power Dissipation @Tamb = 50 °C (DIP-8) 1 W
(SO-8) 0.65 W
Tj Junction Temperature Operating Range -40 to 150 °C
Tstg Storage Temperature -55 to 150 °C

Figure 3. Pin Connection (Top view)

INV 1 8 VCC
COMP 2 7 GD
MULT 3 6 GND
CS 4 5 ZCD
DIP8

Table 3. Thermal Data


Symbol Parameter SO 8 MINIDIP Unit

Rth j-amb Thermal Resistance Junction to ambient 150 100 °C/W

Table 4. Pin Description


N. Name Function
1 INV Inverting input of the error amplifier. A resistive divider is connected between the output
regulated voltage and this point, to provide voltage feedback.
2 COMP Output of error amplifier. A feedback compensation network is placed between this pin and the
INV pin.
3 MULT Input of the multiplier stage. A resistive divider connects to this pin the rectified mains. A voltage
signal, proportional to the rectified mains, appears on this pin.
4 CS Input to the comparator of the control loop. The current is sensed by a resistor and the resulting
voltage is applied to this pin.
5 ZCD Zero current detection input. If it is connected to GND, the device is disabled.
6 GND Current return for driver and control circuits.
7 GD Gate driver output. A push pull output stage is able to drive the Power MOS with peak current of
400mA (source and sink).
8 VCC Supply voltage of driver and control circuits.
(1) Parameter guaranteed by design, not tested in production.

2/13
L6561

Table 5. Electrical Characteristics


(VCC = 14.5V; Tamb = -25°C to 125°C;unless otherwise specified)
Symbol Pin Parameter Test Condition Min. Typ. Max. Unit
SUPPLY VOLTAGE SECTION
VCC 8 Operating Range after turn-on 11 18 V
VCC ON 8 Turn-on Threshold 11 12 13 V
VCC OFF 8 Turn-off Threshold 8.7 9.5 10.3 V
Hys 8 Hysteresis 2.2 2.5 2.8 V
SUPPLY CURRENT SECTION
ISTART-U 8 Start-up Current before turn-on (VCC =11V) 20 50 90 µA
Iq 8 Quiescent Current 2.6 4 mA
ICC 8 Operating Supply Current CL = 1nF @ 70KHz 4 5.5 mA
in OVP condition Vpin1 = 2.7V 1.4 2.1 mA
Iq 8 Quiescent Current VPIN5 ≤150mV, VCC > VCC off 1.4 2.1 mA
8 VPIN5 ≤ 150mV, VCC < VCC off 20 50 90 µA
VZ 8 Zener Voltage ICC = 25mA 18 20 22 V
ERROR AMPLIFIER SECTION
VINV 1 Voltage Feedback Input Tamb = 25°C 2.465 2.5 2.535 V
Threshold
12V < VCC < 18V 2.44 2.56 V
Line Regulation VCC = 12 to 18V 2 5 mV
IINV 1 Input Bias Current -0.1 -1 µA
GV Voltage Gain Open loop 60 80 dB
GB Gain Bandwidth 1 MHz
ICOMP 2 Source Current VCOMP = 4V, VINV = 2.4V -2 -4 -8 mA
Sink Current VCOMP = 4V, VINV = 2.6V 2.5 4.5 mA
VCOMP 2 Upper Clamp Voltage ISOURCE = 0.5mA 5.8 V
Lower Clamp Voltage ISink = 0.5mA 2.25 V
MULTIPLIER SECTION
VMULT 3 Linear Operating Voltage 0 to 3 0 to 3.5 V
∆V CS Output Max. Slope VMULT = from 0V to 0.5V 1.65 1.9
----------------- VCOMP = Upper Clamp Voltage
∆V mult

K Gain VMULT = 1V VCOMP = 4V 0.45 0.6 0.75 1/V


CURRENT SENSE COMPARATOR
VCS 4 Current Sense Reference VMULT = 2.5V 1.6 1.7 1.8 V
Clamp VCOMP = Upper Clamp Voltage
ICS 4 Input Bias Current VOS = 0 -0.05 -1 µA
td (H-L) 4 Delay to Output 200 450 ns
4 Current Sense Offset 0 15 mV
ZERO CURRENT DETECTOR
VZCD 5 Input Threshold Voltage Rising (1) 2.1 V
Edge
Hysteresis (1) 0.3 0.5 0.7 V
VZCD 5 Upper Clamp Voltage IZCD = 20µA 4.5 5.1 5.9 V
VZCD 5 Upper Clamp Voltage IZCD = 3mA 4.7 5.2 6.1 V

3/13
L6561

Table 5. Electrical Characteristics (continued)


(VCC = 14.5V; Tamb = -25°C to 125°C;unless otherwise specified)
Symbol Pin Parameter Test Condition Min. Typ. Max. Unit
VZCD 5 Lower Clamp Voltage IZCD = -3mA 0.3 0.65 1 V
IZCD 5 Sink Bias Current 1V ≤ VZCD ≤ 4.5V 2 µA
IZCD 5 Source Current Capability -3 -10 mA
IZCD 5 Sink Current Capability 3 10 mA
VDIS 5 Disable threshold 150 200 250 mV
IZCD 5 Restart Current After Disable VZCD < Vdis; VCC > VCCOFF -100 -200 -300 µA
OUTPUT SECTION
VGD 7 Dropout Voltage IGDsource = 200mA 1.2 2 V
IGDsource = 20mA 0.7 1 V
IGDsink = 200mA 1.5 V
IGDsink = 20mA 0.3 V
tr 7 Output Voltage Rise Time CL = 1nF 40 100 ns
tf 7 Output Voltage Fall Time CL = 1nF 40 100 ns
IGD off 7 IGD Sink Current VCC =3.5V VGD = 1V 5 10 - mA
OUTPUT OVERVOLTAGE SECTION
IOVP 2 OVP Triggering Current 35 40 45 µA
Static OVP Threshold 2.1 2.25 2.4 V
RESTART TIMER
tSTART Start Timer 70 150 400 µs

3 OVER VOLTAGE PROTECTION OVP


The output voltage is expected to be kept by the operation of the PFC circuit close to its nominal value.
This is set by the ratio of the two external resistors R1 and R2 (see fig. 5), taking into consideration that
the non inverting input of the error amplifier is biased inside the L6561 at 2.5V.
In steady state conditions, the current through R1 and R2 is:
V out – 2.5 2.5V
- = I R2 = ------------
I R1sc = -------------------------
R1 R2
and, if the external compensation network is made only with a capacitor Ccomp, the current through Ccomp
equals zero.When the output voltage increases abruptly the current through R1 becomes:
V outsc + ∆V out – 2.5
- = I R1sc + ∆I R1
I R1 = ----------------------------------------------------
R1
Since the current through R2 does not change, ∆IR1 must flow through the capacitor Ccomp and enter the
error amplifier.
This current is monitored inside the L6561 and when reaches about 37µA the output voltage of the multi-
plier is forced to decrease, thus reducing the energy drawn from the mains. If the current exceeds 40µA,
the OVP protection is triggered (Dynamic OVP), and the external power transistor is switched off until the
current falls approximately below 10µA.
However, if the overvoltage persists, an internal comparator (Static OVP) confirms the OVP condition
keeping the external power switch turned off (see fig. 4).Finally, the overvoltage that triggers the OVP
function is:
∆Vout = R1 · 40µA.
Typical values for R1, R2 and C are shown in the application circuits. The overvoltage can be set indepen-

4/13
L6561

dently from the average output voltage. The precision in setting the overvoltage threshold is 7% of the ov-
ervoltage value (for instance ∆V = 60V ± 4.2V).

3.1 Disable function


The zero current detector (ZCD) pin can be used for device disabling as well. By grounding the ZCD volt-
age the device is disabled reducing the supply current consumption at 1.4mA typical (@ 14.5V supply volt-
age).
Releasing the ZCD pin the internal start-up timer will restart the device.

Figure 4.

OVER VOLTAGE

VOUT nominal

40µA
10µA
ISC

E/A OUTPUT
2.25V

DYNAMIC OVP

STATIC OVP D97IN592A

Figure 5. Overvoltage Protection Circuit

Ccomp.
+Vo
∆I
R1
1 2
-
E/A X PWM DRIVER
R2 +
2.5V
-
+
2.25V
∆I

40µA

D97IN591

5/13
L6561

Figure 6. Typical Application Circuit (80W, 110VAC)


D1 BYT03-400 +
T
C6 R7 (*) Vo=240V
R3 (*) D3 1N4150 R2 Po=80W
950K
240K 100
D2 10nF C3 680nF
BRIDGE 1N5248B R1 68K
+ 4 x 1N4007 C1 R9 (*)
FUSE 4A/250V 1µF 950K 5 2 1
8 R5 MOS
250V 7 C5
STP7NA40
- L6561 10 100µF
315V
Vac 3 4
6
(85V to 135V)
R10 C2 C7
NTC 10K 22µF 10nF R6 (*) R8
25V 0.31 10K
1W 1% -
D97IN549B
(*) R3 = 2 x 120KΩ TRANSFORMER
R6 = 0.619Ω/2 T: core THOMSON-CSF B1ET2910A (ETD 29 x 16 x 10mm) OR EQUIVALENT (OREGA 473201A7)
R7 = 2 x 475KΩ, 1% primary 90T of Litz wire 10 x 0.2mm
R9 = 2 x 475KΩ secondary 11T of #27 AWG (0.15mm)
gap 1.8mm for a total primary inductance of 0.7mH

Figure 7. Typical Application Circuit (120W, 220VAC)


D1 BYT13-600 +
T
C6 Vo=400V
R3 (*) D3 1N4150 R2 R7 (*) Po=120W
998K
440K 100
D2 10nF C3 1µF
BRIDGE 1N5248B R1 68K
+ 4 x 1N4007 C1
FUSE 2A/250V 560nF R9 (*) 5 2 1
1.82M 8 R5 MOS
400V 7 C5
STP5NA50
- L6561 10 56µF
450V
Vac 3 4
6
(175V to 265V)
R10 C2 C7
NTC 10K 22µF 10nF R6 (*) R8
25V 0.41 6.34K
1W 1% -
D97IN550B
(*) R3 = 2 x 220KΩ TRANSFORMER
R6 = 0.82Ω/2 T: core THOMSON-CSF B1ET2910A (ETD 29 x 16 x 10mm) OR EQUIVALENT (OREGA 473201A8)
R7 = 2 x 499KΩ, 1% primary 90T of Litz wire 10 x 0.2mm
R9 = 2 x 909KΩ secondary 7T of #27 AWG (0.15mm)
gap 1.25mm for a total primary inductance of 0.8mH

Figure 8. Typical Application Circuit (80W, Wide-range Mains)


D1 BYT13-600 +
T
C6 Vo=400V
R3 (*) D3 1N4150 R2 R7 (*) Po=80W
998K
240K 100
D2 12nF C3 1µF
BRIDGE 1N5248B R1 68K
+ 4 x 1N4007 C1
FUSE 4A/250V 1µF R9 (*) 5 2 1
1.24M 8 R5 MOS
400V 7 C5
STP8NA50
- L6561 10 47µF
450V
Vac 3 4
6
(85V to 265V)
C2 C7
NTC R10 22µF 10nF R6 (*) R8
10K 25V 0.41 6.34K
1W 1% -
D97IN553B
(*) R3 = 2 x 120KΩ TRANSFORMER
R6 = 0.82Ω/2 T: core THOMSON-CSF B1ET2910A (ETD 29 x 16 x 10mm) OR EQUIVALENT (OREGA 473201A8)
R7 = 2 x 499KΩ, 1% primary 90T of Litz wire 10 x 0.2mm
R9 = 2 x 620KΩ secondary 7T of #27 AWG (0.15mm)
gap 1.25mm for a total primary inductance of 0.8mH

6/13
L6561

Figure 9. Demo Board (EVAL6561-80) Electrical Schematic


NTC
D1
2.5
STTH1L06

T
R4 R5 D8 Vo=400V
180 k 180 k 1N4150 C5 12 nF R11
R14 Po=80W
750 k
100
D2 R50 12 k
R1 R12
750 k 1N5248B
R6 750 k
C3 470 nF
68 k
BRIDGE
C1 C23
W04M 1 µF 1 µF
FUSE +
400V
4A/250V R2
8 5 2 1 R7
750 k
33 MOS C6

Vac
- 3 L6561 7 STP8NM50 47 µF
450V
(85V to 265V) 4
6

C2
10nF C29
R3 C4 D3 1N4148 R16 R15
10 k 22 µF R9 R10 R13
100 nF 91 k 220
25V C7 0.41 0.41 9.53 k
10 µF
35 V
1W 1W -
THD REDUCER (optional)
Boost Inductor Spec (ITACOIL E2543/E)
E25x13x7 core, 3C85 ferrite
1.5 mm gap for 0.7 mH primary inductance
Primary: 105 turns 20x0.1 mm
Secondary: 11 turns 0.1mm

Figure 10. EVAL6561-80: PCB and Component Layout (Top view, real size 57x108mm)

Table 6. EVAL6561-80: Evaluation Results.


w/o THD reducer with THD reducer
Vin (Vac) Pin (W) Vo (Vdc) ∆Vo (Vdc) Po (W) η (%)
PF THD (%) PF THD (%)
85 87.2 400.1 14 80.7 92.8 0.999 3.7 0.999 2.9
110 85.2 400.1 14 80.7 94.7 0.996 5.0 0.996 3.2
135 84.2 400.1 14 80.7 95.8 0.989 6.2 0.989 3.7
175 83.5 400.1 14 80.7 96.6 0.976 8.3 0.976 4.3
220 83.1 400.1 14 80.7 97.1 0.940 10.7 0.941 5.6
265 82.9 400.1 14 80.7 97.3 0.890 13.7 0.893 8.1

7/13
L6561

Figure 11. OVP Current Threshold vs. Figure 13. Supply Current vs. Supply
Temperature Voltage
D94IN047A D97IN548A
IOVP ICC
(µA) (mA)

10
41
5
1

40 0.5
0.1
0.05
39 CL = 1nF
0.01 f = 70KHz
0.005 TA = 25˚C

38 0
0 5 10 15 20 VCC(V)
-50 -25 0 25 50 75 100 125 T (˚C)

Figure 12. Undervoltage Lockout Threshold Figure 14. Voltage Feedback Input Threshold
vs. Temperature vs. Temperature
VCC-ON D94IN044A VREF D94IN048A

(V) (V)

13

2.50
12

11
VCC-OFF 2.48
(V)
10

9
-25 0 25 50 75 100 125 2.46
T (˚C) -50 0 50 100 T (˚C)

8/13
L6561

Figure 15. Output Saturation Voltage vs. Sink Figure 17. Multiplier Characteristics
Current Family
VPIN7 D94IN046 VCS(pin4) D97IN555A VCOMP(pin2)
(V) (V) upper voltage (V)
clamp
VCC = 14.5V SINK 1.6 3.5

2.0 5.0
1.4

4.5
4.0
1.2
1.5 3.2
1.0

1.0 0.8
3.0
0.6

0.5 0.4
2.8
0.2
2.6
0
0
0 100 200 300 400 IGD (mA) 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5
VMULT(pin3) (V)

Figure 16. Output Saturation Voltage vs.


Source Current
VPIN7 D94IN053
(V)
VCC = 14.5V
VCC -0.5

VCC -1.0

VCC -1.5

VCC -2.0
SOURCE

0
0 100 200 300 400 IGD (mA)

9/13
L6561

Figure 18. DIP-8 Mechanical Data & Package Dimensions

mm inch
DIM. OUTLINE AND
MIN. TYP. MAX. MIN. TYP. MAX.
MECHANICAL DATA
A 3.32 0.131

a1 0.51 0.020

B 1.15 1.65 0.045 0.065

b 0.356 0.55 0.014 0.022

b1 0.204 0.304 0.008 0.012

D 10.92 0.430

E 7.95 9.75 0.313 0.384

e 2.54 0.100

e3 7.62 0.300

e4 7.62 0.300

F 6.6 0.260

I 5.08 0.200

L 3.18 3.81 0.125 0.150 DIP-8


Z 1.52 0.060

10/13
L6561

Figure 19. SO-8 Mechanical Data & Package Dimensions

mm inch
DIM. OUTLINE AND
MIN. TYP. MAX. MIN. TYP. MAX.
MECHANICAL DATA
A 1.35 1.75 0.053 0.069

A1 0.10 0.25 0.004 0.010

A2 1.10 1.65 0.043 0.065

B 0.33 0.51 0.013 0.020

C 0.19 0.25 0.007 0.010

D (1) 4.80 5.00 0.189 0.197

E 3.80 4.00 0.15 0.157

e 1.27 0.050

H 5.80 6.20 0.228 0.244

h 0.25 0.50 0.010 0.020

L 0.40 1.27 0.016 0.050

k 0˚ (min.), 8˚ (max.)

ddd 0.10 0.004

Note: (1) Dimensions D does not include mold flash, protru-


sions or gate burrs. SO-8
Mold flash, potrusions or gate burrs shall not exceed
0.15mm (.006inch) in total (both side).

0016023 C

11/13
L6561

Table 7. Revision History


Date Revision Description of Changes

January 2004 15 First Issue

June 2004 16 Modified the Style-look in compliance with the “Corporate Technical
Publications Design Guide”.
Changed input of the power amplifier connected to Multiplier (Fig. 2).

12/13
L6561

Information furnished is believed to be accurate and reliable. However, STMicroelectronics assumes no responsibility for the consequences
of use of such information nor for any infringement of patents or other rights of third parties which may result from its use. No license is granted
by implication or otherwise under any patent or patent rights of STMicroelectronics. Specifications mentioned in this publication are subject
to change without notice. This publication supersedes and replaces all information previously supplied. STMicroelectronics products are not
authorized for use as critical components in life support devices or systems without express written approval of STMicroelectronics.

The ST logo is a registered trademark of STMicroelectronics.


All other names are the property of their respective owners

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