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THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR TRACING HYDRAULIC LINES

Function Isolation Tools

Grids On/Off

All Circuits Off

STANDARD VIEW
All Circuits On

021 (Orange) (Pilot Pump Output)

032 (Red) (Main Pump Output)

577 (Lt Green) (Drain/Return Line)

Machine Views

Machine View - Front

Machine View - Rear

Implement Stack 021 (Orange) (Pilot Output)

CIRCUIT ISOLATED
CLICK HERE TO VIEW THE SCHEMATIC
UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level

Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring

Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL

VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
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BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT schematic locations. This document is best viewed at
CORNER OF EVERY MACHINE VIEW PAGE. a screen resolution of 1024 X 768.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction

MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional

REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
 UENR3748-02
August 2021

415F2 and 416F2 Backhoe Loader

Hydraulic System
HWA1-UP
HWB1-UP
LYA1-UP
LBF1-UP

PUBLICATIONS.CAT.COM
© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
Schematic Machine
Description
Location Location
Accumulator - Pilot D-7 1
Accumulator - Pilot (Mechanical) C-4 40
Accumulator (OPT) C-8 2
Cooler - Hydraulic A-5 3
Cylinder Gp - Boom F-7, F-4 4
Cylinder Gp - Bucket F-6, F-3 5
Cylinder Gp - Coupler LH (HOE) B-4 6
Cylinder Gp - Coupler RH (HOE) A-3 38
Cylinder Gp - E-Stick F-5, F-2 7
Cylinder Gp - Front Steer A-6 8
Cylinder Gp - Lift (LH) B-8 9
Cylinder Gp - Lift (RH) B-8 36
Cylinder Gp - MP Bucket LH (OPT) A-8 10
Cylinder Gp - MP Bucket RH (OPT) A-8 35
Cylinder Gp - Stabilizer (LH) F-8 11
Cylinder Gp - Stabilizer (RH) F-8 34
Cylinder Gp - Stick F-6, F-2 12
Cylinder Gp - Swing (LH) F-7, F-3 13
Cylinder Gp - Swing (RH) F-6, E-3 37
Cylinder Gp - Tilt B-8 14
Filter Gp - Hydraulic B-4, C-1 15
Manifold - Pressure Reducing (Mechanical) D-7 32
Manifold Gp - Service Brake (Pilot) C-3 16
Pump Gp - Implement B-5 17
Sensor Gp - Temperature (Pilot) C-5 19
Switch Gp - Differential Pressure (Pilot) C-5 20
Switch As - Ride Control (OPT) C-8 18
Tank - Hydraulic A-6 21
Tank Gp - Filter / Breather / Sight Gauge A-6 22
Valve Gp - Backhoe (4 Bank) (Mechanical)
Valve Gp - Backhoe (5 Bank) (Mechanical)
Valve Gp - Backhoe (6 Bank) (Mechanical)
F-7, D-3 23
Valve Gp - Backhoe (4 Bank) (Pilot)
Valve Gp - Backhoe (5 Bank) (Pilot)
Valve Gp - Backhoe (6 Bank) (Pilot)
Valve Gp - Ball (E-Stick & Auxiliary) F-5, F-1 24
Valve Gp - Boosted Brake D-6 25
Valve Gp - Coupler (HOE) A-4 26
Valve Gp - HMU (Load Sense Relief) C-6 27
Valve Gp - Loader (Bank 2)
C-7 28
Valve Gp - Loader (Bank 3)
Valve Gp - Pattern Change B-3 33
Valve Gp - Pilot LH (HOE) E-8 29
Valve Gp - Pilot RH (HOE) F-4 39
Valve Gp - Pilot (Stabilizer) F-8 30
Valve Gp - Ride Control (OPT) C-8 31
 TAP LOCATION

Schematic
Tap Number Description
Location
T1 Pump Discharge Pressure C-6
T2 Load Sense Pressure C-5
T3 Pressure Reducing (Pilot) & Service Brake (Mechanical) C-3, C-6
SOS Scheduled Oil Sampling C-5, C-1
 8 7 6 5 4 3 2 1
(7) CYLINDER GP - E STICK
(13) CYLINDER GP (5) CYLINDER GP - BUCKET (12) CYLINDER GP - STICK (OPT) (39) VALVE GP - PILOT RH (HOE) OPERATOR RIGHT JOYSTICK
(4) CYLINDER GP - BOOM 510-7951 210-7078 359-7227
LH SWING 210-7098
210-7074 381-8055 (24) VALVE GP
BALL (OPT)
365-2875

NOTE B
NOTE B

(30) VALVE GP - CONTROL (STAB)

499-9321 (37) CYLINDER GP
RH SWING
F 381-8054 F
(11) CYLINDER GP (34) CYLINDER GP
(23) VALVE GP - BACKHOE SA
(LH) STAB (RH) STAB 4 BANK: 421-5448
NOTE B
291-2682 291-2681 BA L3
5 BANK: 421-5469
6 BANK: 421-5490 NOTE B R1 R3 R4 R2
R2 T9 T9

BOOM A1 B1 SWING A2 B2 BUCKET A3 B3 STICK A4 B4 E-STICK A5 B5 AUX A6 B6

P P1

LS LS1 (5) CYLINDER GP - BUCKET

LS (4) CYLINDER GP - BOOM (13) CYLINDER GP 510-7951 (12) CYLINDER GP - STICK (7) CYLINDER GP - E STICK
210-7074 LH SWING 210-7078 (OPT) (24) VALVE GP
381-8055 210-7098 BALL (OPT)
365-2875

NOTE B

NOTE B

(37) CYLINDER GP NOTE B

RH SWING
381-8054 NOTE B
T9
NOTE B
E TV2
T T1 E
T9

BOOM A2 B2 SWING A3 B3 BUCKET A4 B4 STICK A5 B5 E-STICK A6 B6 AUX A8 B8

NOTE B

P1

LS LS1

R4

BB L1 SB

(29) VALVE GP - PILOT LH (HOE) T6

359-7227
OPERATOR LEFT JOYSTICK

(32) MANIFOLD - SOLENOID

PRESS REDUCING (25) VALVE GP - BOOSTED BRAKE
359-7223 382-2482

J2 T2 T3 J3 LEFT
TO REAR AXLE TV2
BRAKE
PEDAL LEFT WHEEL
J1
BRAKE
D D
NOTE B

T1
T1

P TO REAR AXLE
P RIGHT (23) VALVE GP - BACKHOE
L4 L2 L3 L1 ACC BRK DIAG RIGHT WHEEL 4 BANK: 389-3133
BRAKE 5 BANK: 389-3134
BRAKE
PEDAL 6 BANK: 389-3135
(1) ACCUMULATOR - PILOT
149-0686 T3
BRK

(15) FILTER - HYDRAULIC

(31) VALVE GP 361-6768
(2) ACCUMULATOR RIDE CONTROL (OPT)
OPTIONAL 245-8780
345-3672 (28) VALVE GP - LOADER (ST)
ST2: 359-7201
ST3: 359-7203

T9
P DLS

SOS
(40) ACCUMULATOR - PILOT (16) MANIFOLD - BRAKE
227-8807 373-6966
C (18) SWITCH AS C
RIDE CONTROL (19) SENSOR GP
(27) VALVE GP - HMU TEMP (OPT)
(OPT)
304-5696
(LOAD SENSE RELIEF)
449-1647 T2 264-4297 P
BRK T7
(Dimensions: 39 inches x 28 inches)

T1
PS ACC
D T4

T1 X1
SOS
T5
UENR3748-02

T P T LS

(20) SWITCH
R H
LIFT DIFF PRESS T3
(36) CYLINDER GP (OPTIONAL) T6
(RH) LIFT 449-1641
510-7945 T7
P7
MB B T4
B1
LIFT T5

A1

MECHANICAL ARRANGEMENT
30 Page,

(9) CYLINDER GP T6
(LH) LIFT
510-7944
B (15) FILTER - HYDRAULIC
361-6768
B
(14) CYLINDER GP - TILT(ST)
510-7946 (33) VALVE GP
TILT PATTERN CHANGE
300-4491

S MS L1 L2
(17) PUMP GP - IMPLEMENT BB SA BA SB
TILT B2
307-3063

A2 NOTE B : OPTIONAL ATTACHMENT

(6) CYLINDER GP
L R COUPLER LH (HOE)
361-1139 LINE PATTERNS
Pressure Line
R1 L4 R3 L2
Pilot / Load Sensing Pressure
(8) CYLINDER GP - FRONT STEER (38) CYLINDER GP
(35) CYLINDER GP 214-5097 (3) COOLER COUPLER RH (HOE) Drain / Return Lines
MP BUCKET (RH) (OPT) HYDRAULIC 361-1139
226-5540 AUX 377-5265 Air Line

Component Group

(26) VALVE GP - COUPLER CALLOUTS

(HOE) HYDRAULIC CIRCUIT COLOR DESCRIPTIONS YY Taps (Pressure, Sampling, Sensor - by letter)
B3 358-2091 Do not operate or work on this product unless you have
AUX PILOT CONTROL CIRCUIT read and understood the instruction and warnings in the
IMPLEMENT PUMP OUTPUT relevant Operation and Maintenance Manuals and DL DL D Connectors (By letter)
A A3
LIFT CYLINDER CIRCUIT relevant service literature. Failure to follow the instruc- A
BUCKET CYLINDER CIRCUIT tions or heed the warnings could result in injury or Callout Number Component
(21) TANK - HYDRAULIC LOAD SENSE CIRCUIT death. Proper care is your responsibility. (Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
358-9301 STEERING CIRCUIT 138-1234 Part Number
T7
STICK CYLINDER CIRCUIT
(10) CYLINDER GP SUPPLY LINE
MP BUCKET (LH) (OPT) AUX CIRCUIT
226-5540 BOOM CYLINDER CIRCUIT
P7 TILT CYLINDER CIRCUIT THIS SCHEMATIC IS FOR THE 415F2 AND 416F2 BACKHOE LOADER HYDRAULIC SYSTEM
BOOSTED BRAKE CYLINDER CIRCUIT
MP BUCKET CYLINDER CIRCUIT MEDIA NUMBER: UENR3748-02
BACKHOE COUPLER DRAIN / RETURN LINE
STABILIZER CYLINDER CIRCUIT
SCHEMATIC PART NUMBER: 447-0400, CHANGE: 04, VERSION: S
SWING CYLINDER CIRCUIT
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
(22) TANK GROUP - FILTER / BREATHER / SIGHT GAUGE E-STICK CYLINDER CIRCUIT
COUPLER CIRCUIT (HOE) Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
438-3001
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
BACKHOE COUPLER
VIEW ALL CALLOUTS

38
BOOM WITH E-STICK
VIEW ALL CALLOUTS

24
CHASSIS - TOP VIEW
VIEW ALL CALLOUTS

T1
T2

2 28 31

18

29

30
17
26

33

19

15

20

39

23
FRONT STEER

8
MACHINE - LEFT VIEW
VIEW ALL CALLOUTS

PILOT ARRANGEMENT

22
32
36

3 A
T3 1

VIEW OF AREA “A”

(ROTATED FOR CLARITY)

16

40 9

T3

MECHANICAL ARRANGEMENT
MACHINE - RIGHT VIEW
VIEW ALL CALLOUTS

12
5 37

34

25

13

11
SOS 27
21
MP BUCKET OPTION
VIEW ALL CALLOUTS

14

10

35