1.

0) DESIGN OF Precast Concrete Plank on column

Effective span of Plank = 2.135 - 0.05 = 2.085 m

Design of Bottom Plank supporting other Planks above

Design of Bottom Plank supporting other Planks above

Plank Thickness = 50 mm
Plank Depth = 300 mm
Plank Length = 2135 mm
Uniform Load over Bottom Plank = 2.82 kN/m
Maximum BM @ Midspan = 1.53 kN/m
Ultimate Moment Mu (1.5 factor) = 2.30 kN/m
Maximum Shear Force @ Support = 2.940 kN (F33*I23)/2
Ultimate Shear Force Vu = 4.410 kN (F36*1.5)

Design of Individual Plank for its self weight while lifting

Also each Panel shall be designed for its self weight while lifting at both end.

Uniform Load of one Plank due to self weight = 0.3525 kN/m

Maximum BM @ Midspan = 0.423 x 2.16 ^2 / 8 0.20 kN/m
Ultimate Moment Mu (1.5 factor) = 0.30 kN/m
Maximum Shear Force @ Support = 0.376 kN (H42*E23)/2
Ultimate Shear Force Vu = 0.564 kN H45*1.5

Design of Plank for Wind Load

Also each Panel shall be designed for wind load.
Uniform Load of one Plank due to wind = 0.837 kN/m

The uniform load on plank due to wind is less than the uniform load of plank for self weight.
The plank designed checked for self weight will satisfy design checks for wind load also.

10.2) Prestressing detail & Check for section :

Use 4 NOS of 3 mm of ultimate strength of 1865 Mpa

Allowable stress in Prestressing steel = .8 Fy = 1492 Mpa

Total Prestressing steel area = 4 NOS x π/4 x 9 mm 28.26 mm2

Total Prestressing force = 42.17 kN

10.2.1 ) Losses due to pretension :

( As per IS : 1343-1980, Cl 18.5)

Grade of Concrete = 30 N/mm2
Stress in cable after prestress = 1492 N/mm2
Stress in concrete at CG of cable = 2.811 N/mm2

10.2.1.1) Loss due to elastic shortening : (IS 1343:1980, Cl 18.5.2.4 b)

= 1/2 x modular ratio x avg. stress in concrete at c.g. of cable

Grade of concrete at the time of stressing (Consider 50% strenght) 15 N/mm2

Ec= 5700x15^0.5 22076 N/mm2

m= 210000 /= 9.5
22076

Loss= 9.5 x 2.811 = 26.74 N/mm2 1.79%

10.2.1.2) Due to creep of concrete : (IS 1343:1980, Cl 18.5.2.1)

Age of loading @ 28 days Take creep coefficient = 1.6

Loss= 1.6 x 2.811 x 9.5 = 42.789 N/mm2 2.87%

10.2.1.3) Due to shrinkage of concrete : (IS 1343:1980, Cl 18.5.2.2)

Shrinkage strain = 0.0003

Loss = 0.00030 x 210000 = 63 N/mm2 4.22%

10.2.1.4) Loss due to relaxation of H.T. steel at first stage loss : (IS 1343:1980, Cl 18.5.2.3)
@ 0.8 UTS = 90 N/mm2 = 6.03%

Total loss due to elastic shortening, creep , shrinkage & relaxation :

= 26.74 + 42.789 + 63 + 90 = 222.532 14.92%

10.2.2 ) Prestress after Losses :

Prestressing force after losses = 42.17 x 85.0849889777619% = 35.89 kN

Stress due to prestressing force = 35.89x1000/(50x300) = 2.4 Mpa
Permissible Compressive stresses = .34fck = 10.2 N/mm2 (Refer IS 1343, Cl. 22.7.1(b) & Fig 7)
Permissible Tensile stresses = 0 N/mm2 (Refer IS 1343, Cl. 22.7.1 Type - 2)

10.2.3 ) Check of Section

A. Section Check for Stress

Section Moment b D Moment of Cg of NA Cg of NA Sect Modulus Sect Modulus Bending stress M/Z Stress due to Resultant stress Remarks
Inertia (mm4)
(kN-m) from Top from Bottom ZTOP ZBOTTOM @ Top @ Bottom Initial Prestress @ Top @ Bottom
(m3) (m3) N/mm2 N/mm2 N/mm2 N/mm2 N/mm2
Compressive Tensile
(i) (ii) (iii)
Bottom
Plank 1.53 50 300 0.0001125 0.15 0.15 0.00075 0.00075 1.86 -1.86 2.4 4.26 0.54 safe
mid span
Individual
plank 0.20 300 50 0.000003125 0.025 0.025 0.000125 0.000125 1.37 -1.37 2.4 3.77 1.03 safe
mid span

B. Section Check for Limit State of Collapse

The ultimate strenght of cross section is calculated according to the recommendattions of IS 1343, Appendix B

Section Bottom Plank Individual Plank

Mult. = 2.30 kN-m 0.30 kN-m
fck Concrete grade = 30 N/mm^2 30 N/mm^2
D Depth of Section = 0.3 m 0.05 m
B Width of Section = 0.05 m 0.3 m

c.g.st Depth of cg of prestressing steel from top of section = 0.15 m 0.025 m

As Area of Prestressing steel = 28.26 mm2 28.26 mm2
fp Ultimate tensile strength of prestressing steel = 1865 N/mm^2 1865 N/mm^2
(Ap fp) / (b d fck) (Ref IS 1343, T-11) = 0.117 0.117
fpu/(0.87fpu (Ref IS 1343, T-11) = 1 1
Xu/d (Ref IS 1343, T-11) = 0.217 0.217
fpu = 0.87 fp = 1623 1623
Xu = 0.033 m 0.007 m
Ast Non Prestressing steel = 0 mm2 0 mm2
Mult. Due to yielding of steel = 6.253 kN-m 1.251 kN-m
Remark = safe safe

C. Check for Limit State of Shear

Shear Force b D clear cover d Shear stress Ast prov. Pt% provided Shear capacity of remarks
Section
(kN)
mm mm mm mm ςv N/mm2 dia(mm) nos ςc (N/mm2)
IS 1343, T-6
Bottom
Plank 4.410 50 300 28.5 271 0.291 3 4 0.209 0.37 Shear reinf not required
mid span

Individual
plank 0.564 300 50 28.5 21 0.076 3 4 0.45 0.38 not required
mid span

10.3) Check for Bearing strength on concrete column bearing area due to reaction from planks:

Reaction at one end of column 1.5x2.82x2.135/2 = 4.52 kN

Bearing Area= 70 x 100 = 7000 mm2
Bearing Stress on
4516 / 7000 = 0.65 N/mm2
column=
Permissible bearing strength on concrete 0.45 fck = 13.5 mpa (Ref IS 456:2000, Cl 34.4)

Safe