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Water Tank Itp
Water Tank Itp
9COM&ARAMCO Dummy PO #: -
Vendor Name: Bemco Steel Industries Co. Ltd.
Mat Description: TANK; VERTICAL CYLINDRICAL ; CARBON STEEL ; 32-SAMSS-005 Vendor No: 10031124
32-SAMSS-005,
1.4 NDE Procedures & Personnel Qualification 175-325100,SAEP-1142 ASME Sec. V H/IPR A R
ASME Sec. V
175-325100,
1.5 Pre-Inspection Meeting Inspection Notification#001
--- H H H
Legends:
H=Hold Point W= Witness W1 = 10% Witness I, T & E=Inspection, Test & Examination SIR=Stage Inspection Report VNDE=Daily Weld-Visual-NDE-Initial/Repair Report MPR=Material Preparation Inspection Report QCE/QCI=QC Engineer/QC Inspector
A= Approval R=Review S= Surveillance MI=Material Identification IPR=Implementation & Preparation of Record MTR=Material Test Report TMIR=Tank Material Inspection Report VDI=Visual & Dimensional Inspection WI=Welding Inspector
Prepared By: QA/QC Engineer Checked By: QA/QC Manager Reviewed By: QA Engineer Approved By: J&P Group of Companies
Name
Signature
Date July 8, 2017 July 8, 2017 July 8, 2017
FM-6-1A Rev. 0
ITP-SF : BSI-16106-01
INSPECTION AND TEST PLAN Rev. : 00
Date : July 08, 2017
(STORAGE TANKS - SHOP FABRICATION) Page : 2 of 5
32-SAMSS-005,
BEMCO-TK-PR-07A, G.A DRAWING FOR FIRE
4.1 Fit up of Vertical joints of tank shell VDI QCE/QCI G.A DRAWING FOR FIRE WATER WATER TANKS
SIR-MFF(FM7-4) H/IPR M M
TANKS
32-SAMSS-005,
BEMCO-TK-PR-07A, G.A DRAWING FOR FIRE
4.2 Fit up of Horizontal joints of tank shell VDI QCE/QCI G.A DRAWING FOR FIRE WATER WATER TANKS
SIR-MFF(FM7-4) H/IPR M M
TANKS
Legends:
H=Hold Point W= Witness W1 = 10% Witness I, T & E=Inspection, Test & Examination SIR=Stage Inspection Report VNDE=Daily Weld-Visual-NDE-Initial/Repair Report MPR=Material Preparation Inspection Report QCE/QCI=QC Engineer/QC Inspector
A= Approval R=Review S= Surveillance MI=Material Identification IPR=Implementation & Preparation of Record MTR=Material Test Report TMIR=Tank Material Inspection Report VDI=Visual & Dimensional Inspection WI=Welding Inspector
FM-6-1A Rev. 0
ITP-SF : BSI-16106-01
INSPECTION AND TEST PLAN Rev. : 00
Date : July 08, 2017
(STORAGE TANKS - SHOP FABRICATION) Page : 3 of 5
32-SAMSS-005,
Marking of nozzles:N1, N2, N3, N4, N5, N6A/B , N7, N8, N9, N10, N11, BEMCO-TK-PR-07A, G.A DRAWING FOR FIRE
4.3 VDI QCE/QCI - H/IPR M M
N12, N13, N14 on tank shell and Roof. G.A DRAWING FOR FIRE WATER WATER TANKS
TANKS
32-SAMSS-005,
BEMCO-TK-PR-07A, G.A DRAWING FOR FIRE
4.4 Fit up of M1 A/B, and M2 A/B VDI QCE/QCI G.A DRAWING FOR FIRE WATER WATER TANKS
SIR-MFF(FM7-4) H/IPR M M
TANKS
Legends:
H=Hold Point W= Witness W1 = 10% Witness I, T & E=Inspection, Test & Examination SIR=Stage Inspection Report VNDE=Daily Weld-Visual-NDE-Initial/Repair Report MPR=Material Preparation Inspection Report QCE/QCI=QC Engineer/QC Inspector
A= Approval R=Review S= Surveillance MI=Material Identification IPR=Implementation & Preparation of Record MTR=Material Test Report TMIR=Tank Material Inspection Report VDI=Visual & Dimensional Inspection WI=Welding Inspector
FM-6-1A Rev. 0
ITP-SF : BSI-16106-01
INSPECTION AND TEST PLAN Rev. : 00
Date : July 08, 2017
(STORAGE TANKS - SHOP FABRICATION) Page : 4 of 5
ASME Sec. V,
RT on butt welds as per specifications of the project . NDE 32-SAMSS-005, Third party RT Films &
6.1 RT API 650 H/IPR R/M R/M
Technician QCS / EP / RT – 01
QCS / EP / RT – 01
Reports
ASME Sec. V,
PT of weld joints & Lifting Lugs and Fillet Welds as per specifications of the NDE 32-SAMSS-005,
6.2 PT API 650, Third party PT Reports H/IPR R/M R/M
project Technician QCS / EP / PT – 01
QCS / EP / PT – 01
ASME Sec. V,
NDE 32-SAMSS-005,
6.3 Vacuum Box Testing of the Bottom VB API 650, Third party Reports H/IPR R/M R/M
Technician QCS / EP / LT – 01
QCS / EP / LT – 01
API 650,
Pneumatic test of all reinforcement pads of connections, 15 "psig" before 32-SAMSS-005, Pneumatic Test Report
7.2 Pneumatic Test QCE/QCI G.A DRAWING FOR FIRE H/IPR W/R W/R
hydro test. BEMCO-TK-PR-13A
WATER TANKS
(Form# FM-13-1)
API 650,
32-SAMSS-005, Hydrostatic Test Report
7.3 Hydrostatic test of completed tank by filling water for 24 hours VDI QCE/QCI BEMCO-TK-PR-16A
G.A DRAWING FOR FIRE
(Form# FM-16-1)
H/IPR W/R W/R
WATER TANKS
FM-6-1A Rev. 0
ITP-SF : BSI-16106-01
INSPECTION AND TEST PLAN Rev. : 00
Date : July 08, 2017
(STORAGE TANKS - SHOP FABRICATION) Page : 5 of 5
32-SAMSS-005,
7.4 Draining, dryness and cleanliness VDI QCE/QCI BEMCO-TK-PR-19A
32-SAMSS-005 - H/IPR W W
Coating SAES-H-001,
8.1 Abrasive blasting of external and internal surfaces of tank VDI H/IPR W/R W/R
Inspector SAES-H-004,
Approved Paint System, SAES-H-101V, Surface Treatment &
Paint Data Sheets, Approved Paint System & Inspection Log (Form #
BEMCO-PR-TK-PR17A, Paint Data Sheets FM-17-1), Batch Certificates
175-091900,
Coating Note 1, Table 1
8.2 painting VDI H/IPR W/R W/R
Inspector
32-SAMSS-005,
Verification of name plate data, name plate fixing and tank labeling; Arabic 32-SAMSS-005, Picture/ facsimile of name
9.1 VDI, MI & R QCE/QCI G.A DRAWING FOR FIRE H/IPR W W
and English at 180 degree intervals around the tank 175-325100
WATER TANKS
plate
10.1 Delivery
Inspection of shop fabricated tank before delivery (internal/ external Inspection release Note/
32-SAMSS-005, G.A DRAWING FOR FIRE
10.2 protection) + review of I, T & E record and Completion of QA/QC VDI, MI & R QCE/QCI BEMCO-TK-PR-19A WATER TANKS
Packing List & QA/QC H/IPR H R
documents Package. Documents Package
Legends:
H=Hold Point W= Witness W1 = 10% Witness I, T & E=Inspection, Test & Examination SIR=Stage Inspection Report VNDE=Daily Weld-Visual-NDE-Initial/Repair Report MPR=Material Preparation Inspection Report QCE/QCI=QC Engineer/QC Inspector
A= Approval R=Review S= Surveillance MI=Material Identification IPR=Implementation & Preparation of Record MTR=Material Test Report TMIR=Tank Material Inspection Report VDI=Visual & Dimensional Inspection WI=Welding Inspector
Notes:
FM-6-1A Rev. 0