Delta Blower
Delta Blower
182870_10 / 1205729
Table of contents
1 General Information............................................................ 8
1.1 Information about these instructions............................. 8
1.2 Explanation of symbols................................................. 8
1.3 Copyright protection.................................................... 11
1.4 Addresses................................................................... 11
1.4.1 Manufacturer............................................................ 11
1.4.2 Customer service..................................................... 12
2 Safety................................................................................. 13
2.1 Residual risks and fundamental risks......................... 13
2.1.1 Electrical hazards.................................................... 14
2.1.2 Hazards associated with the acoustic hood............. 16
2.1.3 Hazards at the installation site and operating site... 19
2.1.4 Mechanical hazards................................................. 23
2.1.5 Thermal hazards...................................................... 24
2.1.6 Risks from pressurised components........................ 24
2.1.7 Hazards due to hazardous substances................... 25
2.1.8 Risks from flammable substances........................... 26
2.1.9 Risks from supplier components.............................. 27
2.2 Intended use............................................................... 28
2.3 Foreseeable misuse................................................... 28
2.4 Responsibility of the operator..................................... 31
2.5 Replacement parts...................................................... 33
2.6 Requirements for personnel....................................... 34
2.6.1 Qualifications........................................................... 34
2.6.2 Unauthorised personnel........................................... 36
2.6.3 Training.................................................................... 37
2.7 Personal protective equipment................................... 38
2.8 Safety devices............................................................ 39
2.8.1 EMERGENCY STOP function................................. 39
2.8.2 Motor mount without lifting device........................... 42
2.8.3 Acoustic hood.......................................................... 42
2.8.4 Safety valve............................................................. 43
2.9 Safety classification.................................................... 43
2.10 Instruction signs........................................................ 45
2.11 Hazard area and controls area and/or display area.. 46
2.12 Securing the machine against restarting.................. 46
2.13 Environmental protection.......................................... 48
3 Design and operation....................................................... 49
3.1 Overview of assemblies.............................................. 49
3.2 Operating principle...................................................... 51
3.3 Operating modes........................................................ 51
3.4 Application ranges...................................................... 52
3.4.1 Operating information for pneumatic conveyance... 52
6 First commissioning......................................................... 92
6.1 Safety instructions...................................................... 92
6.2 Preparation for initial commissioning.......................... 93
6.3 Performing first commissioning................................... 97
6.3.1 Filling oil, version without oil system........................ 97
6.3.2 Establishing an electrical connection....................... 97
6.3.3 Handling the hinged motor support without lifting
device...................................................................... 99
6.3.4 Carrying out a test run........................................... 101
6.4 Performing checks after first commissioning............ 104
7 Operation......................................................................... 105
7.1 Safety instructions.................................................... 105
7.2 Shut-down in case of emergency............................. 106
7.3 Switching on............................................................. 107
7.3.1 Local control mode................................................ 107
7.3.2 Remote operation.................................................. 107
7.3.3 Automatic operation............................................... 108
7.4 Displaying operating parameters.............................. 108
7.5 Switching off.............................................................. 108
7.5.1 On-site operation................................................... 109
7.5.2 Remote-controlled operation................................. 109
7.5.3 Automatic operation............................................... 109
7.6 Decommissioning..................................................... 109
7.7 Measures for recommissioning................................. 110
7.7.1 Commissioning after maintenance work................ 110
7.7.2 Commissioning after fault rectification................... 110
8 Maintenance..................................................................... 111
8.1 Safety instructions..................................................... 111
8.2 Maintenance plan...................................................... 114
8.2.1 Maintenance schedule for normal operation.......... 115
8.2.2 Maintenance schedule for arduous operating condi-
tions........................................................................ 118
8.3 Maintenance work..................................................... 120
8.3.1 First filling of lube oil.............................................. 121
8.3.2 Checking the oil level............................................. 122
8.3.3 Correcting the oil level........................................... 123
8.3.4 Replacing the grease on gas-tight drive shafts...... 126
8.3.5 Changing lube oil................................................... 127
8.3.6 Replacing the intake filter...................................... 131
8.3.7 Checking the sheaves........................................... 131
8.3.8 Replacing belts, version without lifting device ...... 132
8.3.9 Checking the AERZEN safety valve...................... 133
8.3.10 Checking that sealing plugs have been removed 134
8.3.11 Checking the non-return flap................................ 135
1 General Information
1.1 Information about these instructions
These instructions allow for the safe and efficient handling of this
machine. These instructions are an integral part of the machine
and must be kept in the immediate vicinity of the machine so that
they are accessible to personnel at all times. Keep these instruc-
tions in a safe place for future reference.
Personnel must read these instructions carefully and have under-
stood them before beginning work. A fundamental requirement for
working safely is compliance with all specified safety notes and
guidelines in these instructions.
In addition, the local occupational health and general safety regula-
tions apply to the machine’s range of applications.
The diagrams in these instructions serve to provide the user with a
basic understanding and may deviate somewhat from the actual
design.
DANGER!
This combination of symbol and signalling word
points to an imminently dangerous situation that
could be fatal or lead to serious injury if it is not
avoided.
WARNING!
This combination of symbol and signalling word
points to a potentially dangerous situation that
could be fatal or lead to serious injury if it is not
avoided.
CAUTION!
This combination of symbol and signalling word
points to a potentially dangerous situation that
could lead to minor injuries if it is not avoided.
NOTICE!
This combination of symbol and signalling word
points to a potentially dangerous situation that
could lead to material damage if it is not avoided.
ENVIRONMENT!
This combination of symbol and signalling word
points to a potential risk for the environment.
Safety instructions as part of oper- Safety instructions may relate to certain individual operating guide-
ating guidelines lines. These safety instructions are integrated into the operating
guidelines themselves so as to simplify the task of reading while
carrying out work. The signalling words mentioned above are used.
Example:
1. Loosen screw.
2.
CAUTION!
Pinch hazard on the cover!
Special safety instructions To draw attention to exceptional hazards, the following symbols are
used as part of the safety instructions:
Warning – high-voltage.
Designation Explanation
Step-by-step operating guidelines
1., 2., 3. ...
References to sections of this manual and
to relevant documentation
Lists without a designated sequence
Designation Explanation
[push-button] Control elements (e.g. push-buttons,
switches), display elements (e.g. signal
lamps)
„Display“ Screen elements (e.g. buttons, allocation of
function keys)
1.4 Addresses
1.4.1 Manufacturer
Tab. 1: Manufacturer
Address Aerzener Maschinenfabrik GmbH
Reherweg 28
31855 Aerzen
Germany
Telephone +49 (0) 51 54 81-0
Fax +49 (0) 51 54 81-9191
e-mail info@aerzener.de
Internet www.aerzen.com
2 Safety
This section gives an overview of all important safety aspects rele-
vant to the protection of persons and to safe and trouble-free oper-
ation. Further task-based safety instructions are contained in the
section on the individual phases of the machine’s service life.
Non-compliance with the handling and safety instructions provided
in this instruction manual can lead to serious hazards.
The following section outlines the residual risks and hazards during
the service life of the product that may arise as a result of non-
compliance with safety instructions or disabling of safety equip-
ment.
In order to reduce health and safety risks and to avoid dangerous
situations, the safety instructions and warning notes in this instruc-
tion manual must be observed.
Stored charges
DANGER!
There is a risk of fatal injury from stored
charges!
Electrical charges can be stored in electronic com-
ponents and maintained even after the deactiva-
tion and disconnection of the electric power supply.
Coming into contact with these components can
lead to fatal injuries.
– Observe all applicable safety rules.
– Before performing any work on the listed com-
ponents, disconnect them completely from the
power supply.
– Observe a waiting period of 15 minutes under
all circumstances! This will allow the internal
capacitors to discharge.
– Measure to ensure there is no live voltage!
Falling parts
CAUTION!
Risk of injury from unsecured parts of the
acoustic hood!
Unsecured parts of the acoustic hood can lead to
injuries if they fall from the machine.
– Secure loose elements against falling.
– Always wear protective gear.
– Have a second person help you.
Noise
WARNING!
Risk of injury from noise!
The noise level present at the installation area can
cause hearing damage. The magnitude of the
noise level is dependent on operating data, among
other factors.
– Never undertake measures to bypass or deac-
tivate sound insulation.
– Wear hearing protection while working.
– Only stand in the high-noise-level area if it is
absolutely necessary.
Risk of falling
CAUTION!
Risk of injury from standing on the roof ele-
ments!
Standing on the roof elements of the acoustic hood
carries with it a risk of injury from the potential col-
lapse of the roof elements. Persons could fall into
the internal area of the machine.
– Never stand on the roof elements of the
acoustic hood.
– Never exert force on the roof elements of the
acoustic hood.
Spark-generating work
WARNING!
Risk of fire, injury and material damage from
spark-generating work in the immediate vicinity
of the machine!
Welding or cutting work on the machine or in the
immediate vicinity of the machine can cause fire to
break out. This can result in material damage or
personal injury.
Sparks and incandescent or flammable objects
could be sucked in through the supply air openings
on the acoustic hood or through the intake silencer.
Sparks may be fanned by the fan of the acoustic
hood. The insulation material could begin to
smoulder.
– Avoid allowing sparks to fly in the direction of
the machine.
– Never carry out work that generates sparks
while the machine is in operation.
Unexpected start-up
WARNING!
Risk of injury or personal shock if the machine
starts suddenly!
For example, a superordinate control system could
send a start command to the machine so that it
starts operating.
– Shut down the machine for all work and secure
it against restarting.
– If running the machine from a control room,
take precautions to prevent a restart there as
well.
– You must be prepared for the machine to start
at any time.
Intake components
WARNING!
Risk of injury from intake components!
Intake side silencers suck in ambient air with great
force at their inlets.
– During operation, never place body parts or
objects in front of the inlet of the silencer.
– Maintain a safe distance from intake compo-
nents.
Vibrations
WARNING!
Risk of injury from vibrations!
Vibrations may, in the long term, lead to injuries
and chronic damage to personal health. The vibra-
tion source is decoupled from the surrounding
environment by means of a vibration damper.
– Do not deactivate the vibration damper.
– Avoid coming into contact with vibrating areas.
Build-up of fluids
CAUTION!
Risk of injury from slipping as a result of a
build-up of fluids!
Slipping on fluids that have built up on the floor
area may lead to a fall. A fall may result in injury.
– Immediately remove built-up fluids with a suit-
able medium.
– Wear non-slip safety shoes.
– Place a warning notice and mandatory sign on
or in the vicinity of any area where there could
be a build-up of fluids on the floor area.
Fan
WARNING!
Risk of injury from rotating components of the
fan!
Rotating components of the fan can cause serious
injuries due to their high revolution speed.
– Prior to any work, switch off the machine and
secure it against restarting.
– Observe the run down time.
– Before opening covers, check that no compo-
nents are still moving.
– Never open covers or maintenance covers and
work on the fan during operation.
– The blade wheel must not be accessible during
operation.
Hot media
WARNING!
There is a risk of injury from the sudden emis-
sion of hot media from the shut-off valve, e.g. a
safety valve.
The emission of hot media may lead to scalding.
– Never stand in the immediate vicinity of the
outlet vent.
– Never attempt to look inside the outlet vent.
– Never close or cover the outlet vent.
Hazardous dust
WARNING!
Risk of injury from rising dust!
Dust deposits may rise during machine operation.
Inhaling this dust may, in the long term, lead to
lung damage or other health problems.
– Avoid the hazardous area.
– Wear light respiratory protection for any work in
the hazard area.
WARNING!
Risk of injury from live, rotating and hot com-
ponents!
Electric motors feature dangerous live, rotating and
hot components. The removal of covers, improper
use of the motor, incorrect operation or insufficient
maintenance, can result in death, serious physical
injury or property damage.
– Only remove protective covers in accordance
with the applicable requirements and in compli-
ance with safety regulations.
– For the purposes of cleaning, maintenance or
repairs, take the motor out of operation in the
proper manner and in compliance with safety
regulations.
– Prevent unauthorised or unregulated restarts.
– Only use the motor as intended.
– Comply with maintenance intervals.
– Use contact protection for the operation of
rotating components.
– Allow components to cool before touching
them.
Source(s): Operating manual Drive motor 1LA, 1LE, 1LF, 1LG, 1LP, 1FP, 1PC, 1PF, 1PK, 1PP,
1PQ, Appendix C.1
Misuse
Further examples of misuse The following application ranges or operations and uses are con-
sidered improper and must be avoided!
n Operation:
– outside the scope of intended use
– outside the scope of the intended operating data
– with gases other than those originally intended
– with the machine operating in the incorrect direction of rota-
tion
– in a potentially explosive atmosphere
– with closed flange connections
– with missing or damaged components
– without a correctly connected control system, fault trans-
mitter, EMERGENCY STOP function
– without any or with damaged protective equipment
– with contaminated intake filter or starting strainer
– without sufficient ventilation of the room
– activation while coming to a stop or when rotating back-
wards
– pole changing to a lower rotational speed before the drive
motor has come to a standstill.
– non-compliance with maintenance intervals
– exceeding the maximum oil level
– ensuring the system pressure provided by the customer by
means of AERZEN safety valves
– using AERZEN safety valves as a safety-oriented compo-
nent in the system line
n Operation without:
– intake filter
– safety valve
– intake silencer
– oil
n Applications:
– using the machine to “purge” blockages in the conveying
pipes. for exceeding the maximum permissible discharge
pressure.
– using the safety valve to adjust operating data
n Installation:
– Installation on inclined, sloped or lamellar surfaces
– Installation outdoors without due consideration of particular
protective measures for avoiding the effects of weather
conditions
– Attachment of transportation equipment to the acoustic
hood
– Open flames or spark formation in the immediate vicinity of
the machine
Operator’s obligations The machine is used for commercial purposes. The operator of the
machine is thus subject to the applicable legal obligations for occu-
pational safety.
Alongside the safety instructions in this manual, the safety, occupa-
tional and environmental regulations relevant to the field of applica-
tion for the machine must also be complied with.
The operator is obligated to:
n Inform themselves about the applicable occupational protection
regulations. As part of a hazard assessment, the operator must
also establish the hazards that could result from special
working conditions at the machine location. They must imple-
ment these for the operation of the machine in the form of
operating instructions. The necessary safety data sheets can
be obtained from the relevant manufacturer.
n During the entire service life of the machine, check that the
operating instructions created by the manufacturer correspond
to the current status of the applicable regulations. If necessary,
adjust the operating instructions accordingly.
n Clearly structure and specify the responsibilities for installation,
operation, fault rectification, maintenance and cleaning.
n Ensure that all persons who come into contact with the
machine have read and understood these instructions. In addi-
tion, the operator must regularly provide personnel training and
inform personnel of the related hazards.
n Provide personnel with the necessary protective equipment
and communicate to them that wearing this protective equip-
ment is compulsory.
In addition, the operator is responsible for ensuring that the
machine is in perfect technical condition.
For this reason, the following applies:
n The maintenance intervals described in this instruction manual
must be complied with.
n All safety devices must be regularly inspected to ensure they
are in good working order.
Additional obligations of the owner The owner must ensure that the following requirements are com-
plied with and put into practice:
Operator’s obligations at the instal- The owner must ensure that the following requirements are com-
lation site plied with and put into practice:
n Machine use only in a stable three-phase power supply.
Voltage fluctuations/drops beyond the tolerance level may
cause serious damage to the drive system.
n Motor overload protection muss be active.
n For system variants without a main circuit breaker featuring an
EMERGENCY STOP function, the safety circuit of the machine
should be incorporated into the EMERGENCY STOP concept
for the overall system. Ensure the accessibility of additional
EMERGENCY STOP switches in the vicinity of the machine.
The machine must be equipped with one or more EMER-
GENCY STOP command devices for the purposes of opera-
tion.
The EMERGENCY STOP function must be available and
operational at all times, independent of the operating mode.
n It must not be possible for a powered-down machine to start
automatically.
Replacement parts Replacement parts that have not been provided by AERZEN have
not been tested or approved. They do not correspond to the orig-
inal components. The use of such products can potentially have an
effect on the default design characteristics of the system. The man-
ufacturer assumes no liability for damage resulting from the use of
non-original components.
Insufficient qualifications
WARNING!
Risk if persons are not sufficiently qualified!
Insufficiently trained/skilled persons are unable to
gauge the risks presented by the use of the
machine and put themselves, and others, at risk of
serious or fatal injury.
– Only allow work to be carried out by suitably
qualified persons.
– Observe the information on qualifications in
this manual.
– Keep insufficiently qualified persons away from
the operating range of the machine.
For the purposes of all work with this machine, only allow persons
who are expected to carry out their work reliably to do so. Persons
whose reaction times have been impaired, e.g. through drug or
alcohol consumption or medication, must not be permitted to work.
Service personnel
Service personnel are able to carry out their work on the basis of
their field-specific training, expertise, experience and knowledge of
the relevant standards and requirements. They recognise hazards
independently and avoid risks.
Service personnel in particular possess practical experience and
extensive field-specific expertise for the following activities:
n Transport
n Assembly/installation
n Commissioning
n Maintenance
n Fault rectification
n Disassembly
Depending on the designated job, additional qualifications are
required:
n Operation and handling of compressors
n Parameterisation of compressors
n Optimisation work within the permissible operating data range
Trained persons
A trained person has been expressly instructed and, if necessary,
trained on site by the responsible management about the tasks
delegated to them and the risks that are posed by improper behav-
iour. A trained person has been instructed regarding the necessary
protective equipment and protective measures. They are in a posi-
tion to work cautiously and to recognise hazards and react accord-
ingly. The trained person may not interfere with the handling and
operation of the machine.
Depending on the designated job, the person must have the fol-
lowing expertise:
n Transport and handling of packaged units.
n Ability to perform visual inspections of the machine.
User
The machine user is trained by the system operator in terms of
operation, maintenance work and basic fault rectification. They are
informed of possible operational hazards and improper behaviour.
Tasks that go beyond those for which the machine user is trained
or instructed may only be carried out if these tasks are listed in this
instruction manual and the operator has expressly designated
these tasks to the user.
2.6.3 Training
The operator must regularly provide safety training for personnel.
For tracking purposes, a training report must be drafted with the
following mandatory content:
n Date of training
n Name of the training participant
n Content of the training
n Name of the training instructor
n Signatures of the participant and instructor
Description of personal protective The following is a description of the personal protective equipment:
equipment
Hearing protection (7010-M003)
Hearing protection serves to protect against hearing damage from
noise.
Protective gloves
Protective gloves protect hands from friction, abrasion, puncture
hazards or more serious injuries and from contact with hot sur-
faces.
They are oil-resistant and protect hands from coming into contact
with lubricants.
Without a power circuit breaker n For this variant, an EMERGENCY STOP command device is
system not installed on the machine at the factory.
n The machine is delivered without an EMERGENCY STOP
apparatus.
n The owner must provide a power circuit breaker system with
electrical overload protection, an On/Off command unit and an
EMERGENCY STOP function.
n Activate Stop Category 0.
n Detail the performance data of the electrical installation in
accordance with the operating data of the motor. Take into con-
sideration the necessary data, for example: Voltage, current,
frequency.
n The connection to the power supply is made using the installed
and delivered power cabinet.
n The lines running to the power supply are fed directly to the
electric motor and are connected inside a terminal box.
n Feed the connection lead through the cable conduit to the ter-
minal box.
n Protect the motor against overheating.
n A main circuit breaker must be installed.
With a power circuit breaker n Depending on the model, an EMERGENCY STOP command
system device is installed at the factory in the power circuit breaker
system.
– If the factory-installed power circuit breaker system does
not feature an EMERGENCY STOP command device, this
must be provided by the operator.
Activate Stop Category 0.
–If the factory-installed power circuit breaker system does
feature an EMERGENCY STOP command device, Stop
Category 0 is performed.
n A main circuit breaker must be installed if it is not part of the
power circuit breaker system.
n The power supply is connected at the power cabinet.
n Observe the wiring diagram!
Requirements for installation by The EMERGENCY STOP function must be available and opera-
the operator tional at all times, independent of the operating mode.
The EMERGENCY STOP facility must not require the entire
machine to be voltage-free. In situations where a risk is detected, it
must be possible for the user to stop the machine in order to pro-
tect against a hazard. For the purposes of a controlled shut-down,
electrical voltage may be necessary. The electrical system is still
under voltage.
If several EMERGENCY STOP devices are in place, all of these
devices must be able to shut down the machine.
The EMERGENCY STOP function must, after being triggered,
remain effective until authorisation is given for a restart.
It must not be possible to attempt to block the EMERGENCY
STOP device without a “stop” command being issued.
Ensure that it is only be possible to release the EMERGENCY
STOP device by means of authorised activation.
This authorisation must not cause the machine to start operating
again automatically but rather it should make a machine restart
possible.
n The motor mount holds the motor hinge in place during trans-
port and assembly. It prevents uncontrolled movement of the
hinged motor support.
n When operating the machine, the motor mount must be
Fig. 4: Motor mount released and positioned accordingly.
Unreadable signage
WARNING!
There is a risk from unreadable signage!
There is a risk of injury resulting from dirty or
illegible signs. It may be impossible to recognise
hazards and to follow the necessary operating
information.
– Keep all safety, warning and operating informa-
tion in a thoroughly readable condition.
– Replace damaged signs or stickers immedi-
ately.
Electrical voltage
Only qualified electrical personnel may work in the signposted
working area.
Unauthorised persons are not permitted to enter the signposted
working area or open the signposted cabinet.
Automatic start-up
The sudden start-up of operational machines in the rest position is
possible at any time.
Take heed of the stand-by mode! A sudden start is possible.
Hot surfaces
Hot surfaces, such as hot machine parts or system parts, con-
tainers or materials - but also hot liquids - are not always notice-
able. Do not touch them without protective gloves.
Hand injuries
Keep hands away from areas that carry this warning sign.
There is a risk that hands could be crushed, trapped or injured in
some other way.
Gas emission
Risk from sudden gas emission.
The opening of the safety valve results in the emission of gas and
accompanying noise emissions. There is a risk of hearing damage,
injuries to eyes or injuries to skin.
Insulation material Damage to insulation material can release fibres that may lead to
accumulation of dust and dust residues. Skin contact with these
fibres can lead to an itching sensation.
Disposal is performed in conjunction with the applicable provisions
and procedures in the country in which the use or disposal takes
place.
Remote operation Operation of the machine is carried out via control station.
Load operation Load operation is the operating mode in which the machine pro-
cesses the specified operating data.
3.7 Accessories
The accessories are the total collection of components belonging
to the machine or to the supplementary equipment.
3.7.2 Instrumentation
The instrumentation consists of several assemblies.
n Pressure and temperature sensors in conjunction with the
AERZEN AERtronic control system.
n Switches for pressure and temperature in conjunction with dis-
play instruments.
NOTICE!
The switching points of the switches/sensors are
fixed and must not be changed.
Pressure and temperature switches If intake pressure, discharge pressure or discharge temperature
switches are used to safeguard the machine, the drive motor must
be switched off when the limit switch is triggered.
Contacts open ® Drive motor off.
Pressure switch (optional) It is also possible to use an additional pressure switch. A calibrated
gauge is used to adjust the switching limit point. The scale on the
switch only serves as a guide.
NOTICE!
– If the electric motor is driven by frequency con-
verters, we strongly recommend using an
motor throttle and power choke. These are
specifically designed for the frequency con-
verter and filter dangerous harmonics from the
drive current. This prevents damage to the
motor winding. The electromagnetic compati-
bility of the system is also improved. Reactions
of the frequency converter in the current are
reduced.
– The maximum current limit of the motor must
not be exceeded. Observe the information on
the motor’s rating plate.
– To prevent operational faults the function “Inter-
ception circuit” must not be parameterised in
the control of the frequency converter. When
the frequency converter is switched off, a
restart should only be possible after a complete
shut-down of the machine.
– The machine must shutdown without braking.
The activation of a brake ramp or quick stop is
not permissible.
For machine use, observe the fol- n Take into account the electrical and mechanical properties of
lowing the drive motor.
n Set the fixed minimal frequency. This frequency must never fall
below the fixed minimum during operation.
n The maximum frequency is to be set by taking into account the
maximum rotational speed of the motor and the maximum
machine speed.
n The run-up time of the drive motor from standstill up to min-
imum speed can be 3‑6 seconds.
n The frequency converter must be designed with a constant
load torque for operation with a working machine.
n Never exceed maximum or drop below minimum speed thresh-
olds.
n When exceeding the value, e.g. due to excessively long
cables, frequency converter type etc. a motor throttle or motor
filter coil that matches the frequency converter is to be used.
NOTICE!
Not using the motor throttle or motor filter can lead
to damage of the motor isolation and a motor
breakdown.
Pole changing For a motor speed changeover from a high to a low speed, the
drive motor must have reached zero rotational speed each time.
Changeover from a low to a high speed can take place directly and
instantaneously.
NOTICE!
Risk of machine damage! Never operate the
machine without the intake filter.
Fig. 21: Open intake silencer with filter
NOTICE!
Risk of premature wear and failure!
The safety valve is not intended for controlling the
operating data!
Disabling the safety valve, e.g. by setting a higher
opening pressure, can cause serious material
damage.
The outlet of the safety valve must not be made
narrower or closed. Keep the cross-section unob-
structed!
Lock
Operation with an open acoustic hood is not per-
missible!
– Always lock the elements of the acoustic hood
with the key provided.
– The key must only be accessible for authorised
personnel.
Intake from a pipeline The acoustic hood makes intake-side machine suction possible
from the system pipeline.
The pipeline is guided through the acoustic hood to the machine
through prefabricated openings.
The following steps must be complied with: Ä Chapter 5.3 „Align-
ment and dowelling“ on page 85
NOTICE!
The Bondal sheet protects the machine from
damage.
Conveyor rails
The conveyor rails must be made of steel. They act as slide-in
modules in the forklift tunnel of the acoustic hood. The cables are
pulled by the conveyor rails and joined above the machine using
the lifting beams.
Drills
Drills for making fastening holes.
Electric drill
Electric drill, e.g. for drilling fixing holes.
General tools
For example various screwdrivers, a combination key, socket driver
set, Allen key set, hammer.
Lifting beams
Transverse truss required for crane transport for absorbing cable
force.
Lifting equipment
For lifting loads, e.g. ropes, belt anchorages, shackles, eyebolts
with nuts.
Locking key
The locking key is a component of the overall safety concept. This
must be stored safely and should only be made accessible to
trained personnel. It is intended for the proper opening and closing
of the acoustic hood elements.
Oil funnel
The oil funnel is used for the precise filling of lubricant oil.
Test pump
The test pump is used to simulate system pressure in the meas-
urement lines during commissioning. This allows for the operation
of the pressure switch or the pressure sensors to be checked.
Transport equipment
For transporting packaged units and the machine, e.g. with lift
trucks, forklifts.
Improper transport
WARNING!
Risk of injury from improper transport!
Improper transport may result in personal injury.
– Proceed with caution upon delivery, when
unloading the machine and during in-house
transport.
– Observe the symbols and information on the
packaging.
– Only use the intended anchorage points.
– Observe the centre of gravity.
– Attach lifting equipment accordingly and hang
the load so that it is balanced.
– Do not remove the packaging until just before
installation of the machine.
Improper transport
NOTICE!
Risk of damage from improper transport!
Improper transport may result in considerable
material damage.
– Proceed with caution upon delivery, when
unloading the machine and during in-house
transport.
– Only use the intended anchorage points.
– Observe the centre of gravity.
– Attach lifting equipment accordingly and hang
the load so that it is balanced.
– Do not remove the packaging until just before
installation of the machine.
Industrial trucks
WARNING!
There is a risk of fatal injury from industrial
trucks!
Transport with industrial trucks can result in objects
and other loads falling accidentally and causing
serious or fatal injury. There is also the risk of the
driver failing to see persons and running them
over.
– Industrial trucks should only be operated by
trained drivers (e.g. forklift drivers).
– Only walk past an industrial truck if the driver
has signalled that he has recognised the
person in his path.
– Only use approved industrial trucks with suffi-
cient load carrying capacity.
– Never transport materials over persons or the
areas in which persons are located.
Suspended loads
WARNING!
Lethal danger from suspended loads!
During lifting work, loads may swing out and fall.
This can result in serious or fatal injury.
– Never walk under or into the range of a sus-
pended load.
– Move loads under supervision only.
– Observe lifting points.
– Ensure that the lifting slings are fitted securely.
– Do not hang lifting equipment on protruding
machine parts or on the lugs of attached com-
ponents.
– Only use approved hoists, load handling equip-
ment and lifting slings with sufficient load car-
rying capacity.
– Do not use damaged load handling equipment
such as chains, ropes or pulleys.
– Do not lay load handling equipment across
sharp edges or corners and do not tie or twist
them.
– Set down the load when leaving the work area.
Risk of slipping
CAUTION!
Risk of injury due to slipping on the packaging
foil!
The packaging foil features a slippery surface that
can cause persons to slip on it. Moisture, creases,
edges and tension straps on the packaging foil
entail a risk of slipping or stumbling. The pack-
aging foil is not suitable for supporting weight. A
fall may result in injury.
– Never stand on the packaging foil.
– Never lean on the packaging foil or use it for
support.
Requirements for personnel When checking storage criteria, you require the following:
Personnel: n Service personnel
NOTICE!
Risk of damage to the machine! Chains, steel
cables and similar equipment are not suitable
lifting equipment.
4.1.3 Packaging
4.1.3.1 Symbole auf der Verpackung
Symbols on the packaging
The following symbols are displayed on the packaging. Always
observe these symbols during transport.
Explanations
Centre of gravity
1. Displays the centre of gravity and weight of the machine.
Observe the location of the centre of gravity for lifting work
and transport.
Transport on a truck
3. Lash the package to the truck as shown in the diagram.
4. Always use appropriate edge protection to avoid damage to
the package.
WARNING!
Risk of injury if the machine topples or falls!
Observe the machine’s centre of gravity.
Removing packaging
Packaging material made of solid wood (e.g.
wooden pallets, wooden crates) comply with the
IPPC standard. It is re-usable. When disposing of
the material, national and local requirements must
be complied with.
Completeness
Checking for completeness
Check the goods for completeness immediately
after delivery. Register missing parts and contact
the manufacturer.
Transport damage
Transport damage
Register transport damage claims as soon as
damage is discovered. Compensation claims for
damage are only valid within the applicable claim
periods.
1.
NOTICE!
Risk of toppling loads! Packages may only be
transported using lifting equipment that rea-
ches under the machine and fits into the
transport pallet fully.
1. Screw the eyebolts of size M12 tightly into all four bores.
2. Attach the lifting equipment to the eyebolts.
3. Fasten the lifting equipment to the crane hooks.
4. Take into account the centre of gravity!
5.
DANGER!
Fig. 39: Bondal sheet Risk of fatal injury from toppling components!
4.2.1 Storage
Storage notes Store the packaged unit under the following conditions:
n Keep flange connections closed. Avoid entry of foreign sub-
stances.
n Do not store outdoors.
n Store in a dry and dust-free place.
n Do not expose it to any aggressive media.
n Protect the packaged unit from exposure to the sun.
n Avoid mechanical vibrations.
n Avoid extreme temperature fluctuations.
n Avoid adverse water effects.
n Storage temperature: -10 to +40 °C
n Relative humidity: maximum 80%
n If a vibration-free storage area is not available, move the mov-
able components by two to three rotations every six to eight
weeks.
NOTICE!
Risk of corrosion! To avoid damage to the
machine, an inspection of the overall extent of
supply should be generally undertaken by the
manufacturer for storage periods of over 2 years.
Packaging during storage n Inspect the general condition of the packaging regularly. Imme-
diately rectify damage to the packaging. If necessary, refresh or
replace the preservation material.Ä „Carrying out preservation
treatment“ on page 80
n After opening the packaging:
– Inspect uncoated parts for sufficient corrosion protection.
– Protect against humidity and damaging environmental influ-
ences.
– Do not remove sealing flaps from the connection openings.
n Replace the drying agent regularly in accordance with climate
conditions.
NOTICE!
Risk of corrosion! Customised packaging is
required for tropical climate zones and in the case
of special customer requirements.
Damaged packaging
NOTICE!
Risk of corrosion! As a result of damaged pack-
aging, moisture and damaging environmental influ-
ences could directly affect the product.
4.2.2 Preservation
Preservation Factory preservation protects the product for a certain time period
in accordance with the relevant storage and packaging information.
Factory preservation/standard
Conveying chamber BIO-CHEM food biodegradable, does
tech oil not contaminate
groundwater
Oil chamber Mobil SHC 626 operating lubricant
oil
Shelf-life up to 12 months with compliance
with storage condi-
tions
Factory preservation/standard
Repeat after 12 months
Extended shelf-life more than 12 only with suitable
months long-term preserva-
(no standard) tion and packaging
NOTICE!
Risk of filter damage!
Do not spray preservative oil into the intake
filter. Never treat filter elements with preser-
vative oil!
3.
WARNING!
Risk of poisoning from inhaling oil vapour!
Electrical system
DANGER!
Risk of fatal injury from electric current!
There is a risk of fatal injury from touching live
components. Live electrical components may make
uncontrolled movements and cause extremely
serious, or even fatal injury.
– Before beginning work, switch off the electric
power supply and secure it against restarting.
Electrostatic charges
WARNING!
Risk of injury from electrostatic charges!
The belt drive may generate electrostatic charges.
– Before first commissioning put in place equipo-
tential bonding.
– Only use electrically-conductive belts.
NOTICE!
Risk of deformation of the acoustic hood substruc-
ture! Do not install or mount the machine on
“hollow” or lamellar foundations.
NOTICE!
Risk of corrosion! There must not be any excessive
levels of dust, acids, steam or explosive or flam-
mable gases at the installation site!
Installation with acoustic hood The machine is suitable for indoor and outdoor installation.
Installation site
n Comply with the overall dimensions for maintenance work. Also
consult the installation drawing.
n Take the following precautionary measures:
– If possible, switch off the machine before entering the oper-
ating area.
– Otherwise wear hearing protection.
– Only trained persons must be able to access the installa-
tion site.
– Provide appropriate signage at the installation site.
Fig. 40: Installation dimensions – Choose an installation site where the duration of time per-
sons spend in the immediate vicinity of the machine is
extremely limited.
3.
NOTICE!
Risk of irreversible machine failure! Installing
a machine at an angle can, as a result of an
undefined oil level, lead to a total machine
loss.
Observe the level and angle tolerances.
3.
NOTICE!
Risk of irreversible machine failure! Installing
a machine at an angle can, as a result of an
undefined oil level, lead to a total machine
loss.
Observe the level and angle tolerances.
Preparation of the model with 1. If necessary: “break” the perforated sheets on the rear side of
acoustic hoods the acoustic hood.
2. Cut an opening into the foam material. The opening should
be the size of the pipeline diameter.
3. Guide the service pipe through the opening and attach it.
4. Cover and seal the opening using shims.
Connection of a compensator
4. Connect the system pipeline.
5. Close off the pipeline duct using a shim.
1.
The exact position of these connections can
be found in the installation drawing.
6 First commissioning
6.1 Safety instructions
No lube oil
14.
NOTICE!
Risk of damage! Lube oil must not enter
these bore holes!
Fig. 61: Do not fill with oil These bore holes are solely intended to discharge leaking
gases.
Checking the acoustic hood fan
15. Check the fan wheel is running smoothly without coming into
contact with other components.
If necessary, adjust the cover plate.
1.
When working with operating materials such
as lube oil, always wear personal protective
equipment.
ENVIRONMENT!
Risks to the environment due to incorrect
handling of lubricants!
NOTICE!
Risk of machine damage from incorrect
direction of rotation!
NOTICE!
Only use hydraulic lifts on solid, level ground.
NOTICE!
Only use hydraulic lifts on solid, level ground.
6.
WARNING!
Risk of injury from the hydraulic lift tipping up
or slipping!
Fit the belt. Observe and comply with the permissible groove
Fig. 71: Permissible belt layout layout.
Fig. 72: Oil level display The lube oil level does not remain steady at a point between
the min. and max. markings on the oil level display.
Correct the machine’s alignment. Observe the filling
quantities.
2.
CAUTION!
Risk of injury from moving components!
Carry out a test run of the belt drive and check that it is oper-
ating correctly.
Characteristics:
n quiet, smooth operation
n even load
n no excessive vibrations
n no whistling noises
n no increased wear
Closing the acoustic hood 3. Close the maintenance element of the acoustic hood.
Connecting the power supply 4.
WARNING!
Risk of injury from electric current!
Starting briefly 8.
WARNING!
Risk of injury from rotating components!
WARNING!
Risk of injury from pressurised components!
Do not loosen or remove any blanking plugs
or pipe connections.
Operational readiness If there are no malfunctions, the machine is ready for operation.
7 Operation
7.1 Safety instructions
Improper operation
WARNING!
Risk of injury from improper operation!
Improper operation may lead to serious injury and
considerable material damage.
– Carry out all activities in accordance with the
information and notes in this instruction
manual.
– Before beginning work, observe the following:
– Ensure that all covers and safety devices
are installed and operating correctly.
– Ensure that there are no persons in the
hazard area.
– Never deactivate or bypass safety devices
during operation.
Adjusting valves
Personnel: n User
n Authorised electricians
7.3 Switching on
Operating modes Depending on the operating mode, the machine can be switched
on in the following ways:
When starting and stopping the drive motor, observe all of the
machine's protective measures. Power take-offs must be actuated
by a potential-free contact or be actuated directly. The start-up of
the power take-offs runs in parallel to the drive motor.
WARNING!
Risk of injury if the machine starts suddenly!
WARNING!
Risk of injury if the machine starts suddenly!
Analogue instruments (optional) Depending on their design, analogue instruments display the given
operating data, e.g. discharge pressure, discharge temperature, oil
pressure.
Control system (optional) Depending on the customer’s control system, additional operating
parameters can be recorded and displayed.
7.6 Decommissioning
8 Maintenance
8.1 Safety instructions
Electrical system
DANGER!
Risk of fatal injury from electric current!
There is a risk of fatal injury from touching live
components. Live electrical components may make
uncontrolled movements and cause extremely
serious injury.
– Before beginning work, switch off the electric
power supply and secure it against restarting.
Requirements for personnel The maintenance work described here may only be performed by
the designated personnel. The personnel entrusted with the
respective maintenance tasks are listed in the maintenance plan.
For the preparation of the maintenance plan, the following is nec-
essary:
Personnel: n Authorised electricians
n Service personnel
After every 16,000 op. Replace the belts. Ä Chapter 8.3.8 „Replacing belts, version Service personnel
hrs or every 2 years without lifting device “ on page 132
Check the alignment of the sheaves. Correct if neces-
sary.Ä Chapter 8.3.7 „Checking the sheaves“ on page 131
Check non-return flap for wear and tightness. Replace if nec-
essary.Ä Chapter 8.3.11 „Checking the non-return
flap“ on page 135
Check the flexible pipe connections on the discharge and
intake sides for leaks. Replace if necessary.Ä Chapter
8.3.13 „Checking pipelines for leaks“ on page 136
Lube oil: Replace DELTA LUBE 06.Ä Chapter
8.3.5 „Changing lube oil“ on page 127
After every 20,000 op. Check hose lines for tightness. Replace if necessary. Service personnel
hrs or every 3 years
Recommendation: replace hose lines every 6 years.
Recommended main inspection/maintenance. Manufacturer’s
customer service
Check and replace spare parts and wear parts. division
Entire machine check.
After every 20,000 op. Replace the motor bearings. Service personnel
hrs
For a gas-tight shaft seal, change the grease. Ä Chapter Service personnel
8.3.4 „Replacing the grease on gas-tight drive
shafts“ on page 126
Change the lube oil. (Not when using Delta Lube 06!) Service personnel
Ä Chapter 8.3.5 „Changing lube oil“ on page 127
ENVIRONMENT!
Risks to the environment due to incorrect
handling of lubricants!
1.
WARNING!
Risk of scalding from hot lube oil!
NOTICE!
Material damage to the drain hose from lube
oil temperatures over 60 °C!
Fig. 81: Draining lube oil Allow the lube oil to cool down to the ambient temperature.
3 Drain valves 2.
Observe the volume of the lube oil and the
oil-resistant receptacle. Ä Chapter
11.7.4 „Lubricant quantities“ on page 163.
5.
CAUTION!
Risk of skin irritation from old lube oil!
Fig. 82: Sight glass for oil level display A blanking plug or a shut-off valve can be
used as an alternative to the drain valve.
The oil chamber can be closed by:
– Mounting the blanking plug with a
new sealing ring
or by
– Sealing the output of the shut-off
valve with sealing plugs (shut-off
valve closes).
13.
ENVIRONMENT!
Risk of environmental damage from lube oil!
ENVIRONMENT!
Risks to the environment due to incorrect
handling of lubricants!
6. Observe the oil level. Wait 5‑10 minutes. The lube oil con-
tinues to flow.
ð The oil level regulates itself in the oil system and in the oil
chambers.
7. Check the lube oil level.
8. Check the lube oil level on the oil level displays.
The lube oil level remains steady at a point between the min.
and max. markings on the oil level display.
The oil level is OK.
Fig. 85: Sight glass for oil level display
(pos.2) The lube oil level does not remain steady at a point between
the min. and max. markings on the oil level display.
Correct the oil level.
9. Close the oil fill opening with a new seal.
10. If necessary, repeat the process at the other oil chamber.
11.
ENVIRONMENT!
Risk of environmental damage from incorrect
storage of lube oil!
1.
WARNING!
Risk of burns from hot surfaces on the
housing!
1.
WARNING!
Risk of scalding from hot lube oil!
4.
CAUTION!
Risk of skin irritation from old lube oil!
5.
NOTICE!
Material damage to the drain hose from lube
oil temperatures over 60 °C!
11.
ENVIRONMENT!
Risk of environmental damage from waste
oil!
5.
CAUTION!
Risk of skin irritation from lube oil!
ENVIRONMENT!
Risks to the environment due to incorrect
handling of lubricants!
1.
CAUTION!
Risk of air contamination from scattered dust
particles.
NOTICE!
Only use hydraulic lifts on solid, level ground.
NOTICE!
Only use hydraulic lifts on solid, level ground.
6.
WARNING!
Risk of injury from the hydraulic lift tipping up
or slipping!
Fit the belt. Observe and comply with the permissible groove
Fig. 95: Permissible belt layout layout.
Assembling the non-return flap 1. Remove dirt, grease and used sealing agent from the flange
surface.
2. Apply sealing agent (liquid surface sealant) to the flange sur-
face of the housing.
3. Guide the non-return flap into the housing.
8.3.12 Checking the inlet and exhaust air openings of the acoustic hood
Checking the openings 1. Visual inspection of the inlet and exhaust air openings.
2. Clean the openings. Remove dirt.
Checking fan operation 1. Check the direction of flow in the operating position with the
acoustic hood closed. Observe the information in the installa-
tion drawing.
2. If exhaust air is extracted from the acoustic hood, the check
is finished.
ð The acoustic hood fan is operating correctly.
Replacing the fan 1. Open the maintenance door of the acoustic hood.
2.
WARNING!
Risk of injury from rotating components!
9 Faults
The following chapters describe possible causes of faults and
steps to be taken to rectify them.
If faults cannot be rectified using the following instructions, contact
the manufacturer.
Electrical system
DANGER!
Risk of fatal injury from electric current!
There is a risk of fatal injury from touching live
components. Live electrical components may make
uncontrolled movements and cause extremely
serious injury.
– Before beginning work, switch off the electric
power supply and secure it against restarting.
Requirements for personnel The fault rectification work described here may only be performed
by the designated personnel. The personnel entrusted with the
respective troubleshooting tasks are listed in the table of fault
descriptions in addition to their designated tasks.
Requirements in the event of faults and for preparations for fault
rectification work:
Personnel: n Authorised electricians
n Service personnel
Control system fault message Depending on the customer’s control system, additional fault mes-
sages can be recorded and displayed.
Improper disassembly
WARNING!
Risk of injury from improper disassembly!
Stored residual energy, sharp components, edges
and corners on or in the machine or on the neces-
sary tools can cause injury.
– Before beginning work, ensure there is suffi-
cient space.
Allow the machine to cool down to the ambient
temperature.
– Proceed with caution when working with open,
sharp-edged components.
– Ensure the tidiness and cleanliness of the
workspace! Components and tools that are
loosely stacked or lying around can cause acci-
dents.
– Disassemble components correctly. Take into
consideration the weight of each component. If
necessary, use hoists.
– Secure components, so they do not topple or
fall.
– If in doubt, contact the manufacturer.
Electric current
DANGER!
Risk of fatal injury from electric current!
Disassembly of live components can cause serious
or fatal injury.
– Switch off the power to the operating cable.
– Check there is no live current.
10.2 Disassembly
Preparation 1. Notify the responsible staff at the site of operation about dis-
assembly.
2. Switch off the machine and secure it against restarting.
3. Shut off the pressure line and remove it.
4. Physically disconnect the entire power supply from the
machine. Discharge the stored residual energy.
5. If necessary, disconnect the machine control system from a
connected process control system.
6. Remove the operating, auxiliary and residual processing
materials, and dispose of them in an environmentally friendly
way.
10.3 Disposal
The machine is composed primarily of steel, casting material and
various non-ferrous metals. In general, metallic materials are fully
recyclable.
Proper disposal In as far as no agreement has been made on the return or disposal
of the machine, send dismantled components for recycling:
n Scrap metals.
n Send plastics for recycling.
n Sort and dispose of other components according to material
composition.
Improper disposal
ENVIRONMENT!
Environmental risk from improper disposal!
Improper disposal can present a risk to the envi-
ronment.
– Have insulating material, electronic waste,
electronic components, auxiliary materials and
chemicals disposed of by a professional waste
disposal company.
– If in doubt, contact the local authorities or spe-
cialist companies for information on environ-
mentally-friendly waste disposal.
Battery
ENVIRONMENT!
Environmental risk from batteries!
The improper disposal of batteries, e.g. from the
control system, can present a risk to the environ-
ment.
– Collect batteries and dispose of them properly
at local collection points.
– If in doubt, contact the local authorities or spe-
cialist waste disposal companies for informa-
tion on environmentally-friendly waste disposal.
Scrap iron Non-ferrous metal Insulation material Electronic waste Auxiliary mate-
(except for scrap (encoder elec- rials and chemi-
iron) tronics) cals
Scrap Aluminium Various isolators (in Electrical tools Lube and gear oils
terminal boxes)
n Scrap steel Grease
n Foundry scrap
n Scrap from non-
rusting steels
n Stainless steel
scrap
Used metal/2A Copper Voltage and current Measurement, con- Cleaning agents
materials transformers trol and regulatory and solvents
systems
n Steel beams
n Steel sheets
Machines made of Brass Power cables and Paint residue
metal leads
n Without elec-
tronics
Motor windings Instrument wiring Anti-corrosion
agents
Surge arresters Cloths (soaked in
agents or chemi-
cals)
Heat insulation Batteries from the
materials control system
(AERtronic, AER-
smart)
This does not Valve disposal This does not n Solvents,
include: include: cleaning agents
n Remove the and paint res-
n Hazardous medium before n PCB capacitors idue must not
adhesions disposal! be allowed to
n Sealed hollow Neutralise mix!
parts (due to residual
n Sort oils sepa-
danger of defla- medium in the
rately according
gration or haz- valves.
to emulsions
ardous con- and solvents.
tents)
n Agents and
chemicals must
be collected in
separate,
labelled con-
tainers.
DANGER!
Hazard if the capacitor explodes and forms poi-
sonous gases!
11 Technical data
Type GM3S
Nominal diameter 50
Conveyor Luft/Air
Density r 1.096 kg/m³
Conveyed quantity Q1 1.23 m³/min
Intake temperature T1 40 °C
Discharge temperature T2 84 °C
Height above NN 0 m
Absolute pressure at input p1 1.013 bar
Absolute pressure at output p2 1.313 bar
Positive pressure at output p2e 0.300 bar
Pressure difference Dp 300 mbar
Power consumption P 1.20 kW
Main piston speed n 1995 1/min
Sound pressure level 61 dB(A)
Motor rating PMOT 1.50 kW
Motor rotational speed nMOT 2910 1/min
Position on the acoustic hood The manufacturer and rating plate are on the operating side of the
acoustic hood.
Pos.1 / acoustic hood Manufacturer and rating plate
Type designation The type designation is derived from the following table:
Safety valve signage When using the AERZEN safety valve, the rating plate is on the
valve housing.
Information on noise emissions This information is determined in accordance with the performance
data. Ä Chapter 11.4 „Technical performance data“ on page 153.
No-load operation or operation below the maximum performance
values reduces noise emissions.
Machines without an acoustic hood have considerably higher noise
emissions. Observe the measures for noise emission reduc-
tion.Ä Chapter 5.2 „Requirements for the installation
site“ on page 84
The quality of lube oil has a considerable effect on the service life
of the machine.
When selecting a lube oil, the application conditions and the rele-
vant additives and viscosity class are decisive.
Taking the operating conditions into account, only use the following
lube oils with the corresponding viscosities and additives.
* Ambient temperature = the temperature in the immediate vicinity
of the machine all year round.
Low-load operation Using these machines for "low-load operation with minor pres-
sure differences" requires prior consultation with AERZEN Cus-
tomer Service or the sales company. To select a suitable lubricant,
the operating conditions, load and operating data need to be taken
into account.
Delta Lube 06, AERZEN special rotary piston oil, fully syn-
thetic PAO lubricants --> polyglycol oils (PAG)
ISO VG 46
Continuous oil temperature up to 100°C
Final compression temperature up to 120°C
Lubricant to be used: Klüberöl 4UH1-46 N
ISO VG 100
Continuous oil temperature up to 100°C
Final compression temperature up to 120°C
Lubricant to be used: Klüberöl 4UH1-100 N
ISO VG 220
Continuous oil temperature over 100°C
Final compression temperature over 120°C
Lubricant to be used: Klüberöl 4UH1-220 N
Grease MPG2K-40
Using a polyglycol oil according to AERZEN lube oil specification
Filling at the factory KLÜBER SYNTHESO PROBA 270
Information on grease
n Avoid mixing different greases.
n Relubrication is only permitted with the same grease.
n If these greases are not available, completely remove the
grease and replace it with another grease in accordance with
KHC-2P-30 or MPG2K-40.
n Observe the seal compatibility with Viton!
Stauffer lubricators
Tab. 14: Grease amount per Stauffer lubricator for each rotation
Stauffer lubricator size Rotation Grease amount in
cm3
3 1 0.8
5 1 2.3
Filling quantity,
Operating material Motor size Unit
approx.
Grease Observe the information in the motor documentation and
on the rating plate!
11.8 Paintwork
Corrosion protection The housing surfaces receive the following coatings to protect
them against corrosion.
Standard coating
Undercoat Corrosion protection on alkyd resin basis
End coating Alkyd resin surface coating
The drive shafts of the pistons and rotors are balanced according
to the half-key principle. Sheaves and couplings must therefore
correspond to balancing type “H”.
Declaration of Conformity
1012-1
Product
Designation
Type
Serial no.
Order no.
Year of construction
We hereby declare that the aforementioned product complies with all applicable provisions of the Machinery Directive 2006/42/EC.
The aforementioned product fulfils the requirements of the following applicable directives:
► Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC
(recast) 2006/42/EC
The following harmonised standards were applied:
► DIN EN ISO 12100:2011-03 Safety of machinery - General principles for design - Risk assessment and risk reduction (ISO 12100:2010)
► DIN EN 1012-1:2011-02 Compressors and vacuum pumps - Safety requirements - Part 1: Air compressors; German version EN
1012-1:2010
14.08.2018, CE MRL 1012_, 1, en_GB
13 Glossary
·AERZEN safety valve Component in pneumatic systems for limiting the maximum
permissible pressure and for safeguarding the machine.
AERZEN safety valves may only be operated in conjunction
with a product that has been manufactured by AERZEN!
AERZEN safety valves fulfill the function of a pressure valve.
They are not designed to fulfill a safety function.
·Belt run The belt section between two sheaves is termed a “belt run”.
·Discharge temperature Temperature measured at the discharge sockets of the
machine stage.
·EMERGENCY STOP function A function intended to alleviate the danger of impending haz-
ards in terms of injury or damage to persons and machines
during operation, or to reduce the danger of hazards that are
already present.
A function that is activated by one single action by an indi-
vidual person.
The purposeful shut-down of the machine to avoid a dan-
gerous situation. Voltage-carrying components are still
active.
EMERGENCY STOP.
·Machine A machine is an assembly of linked parts or components, at
least one of which moves. A machine is fitted or intended to
be fitted with a drive system. The machine has a proper
intended use and is assembled for a specific purpose.
Another technical term for “machine” is “unit”.
·Machine stage A machine stage is an incomplete machine. It is an
assembly that almost constitutes a machine, but that does
not fulfil a specific function. A machine stage is only intended
to be installed in and added to other machines or other
incomplete machines.
·Sentinel filter A sentinel filter is another filter downstream from a filter.
It fulfills an end cleaning function and a safety function.
·Stop category 0 Stop category 0.
Shut-down by means of immediate interruption of the power
supply to the machine.
Performs a shut-down by means of mechanical disconnec-
tion (uncoupling) of components that pose a danger and
their mechanical drive elements and, if necessary, performs
a braking procedure.
14 Index
A Disassembly
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Performing . . . . . . . . . . . . . . . . . . . . . . . . . 146
Performance data . . . . . . . . . . . . . . . . . . . . 166 preparation . . . . . . . . . . . . . . . . . . . . . . . . . 146
Acoustic hood . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Safety instructions . . . . . . . . . . . . . . . . . . . 144
AERtronic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Discharge silencer
Alignment Base support . . . . . . . . . . . . . . . . . . . . . . . . 62
Dowelling . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Disposal
Application limits . . . . . . . . . . . . . . . . . . . . . . . 153 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Assemblies Categories for sorting . . . . . . . . . . . . . . . . . 148
Description . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Lube oil . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . 147
B proper disposal . . . . . . . . . . . . . . . . . . . . . . 146
Balancing grade Safety instructions . . . . . . . . . . . . . . . . . . . 144
Technical data . . . . . . . . . . . . . . . . . . . . . . 166
Drive motor
Balancing type factory installation . . . . . . . . . . . . . . . . . . . . 58
Technical data . . . . . . . . . . . . . . . . . . . . . . 166 Requirements . . . . . . . . . . . . . . . . . . . . . . . . 56
Belt
Replacing . . . . . . . . . . . . . . . . . . . . . . . . . . 132 E
Belt drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Earthing
Bondal sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Electrical information
C Earthing strap, cross-sections . . . . . . . . . . 165
Cleaning Motor overload protection . . . . . . . . . . . . . . 165
Maintenance . . . . . . . . . . . . . . . . . . . . . . . 136 Voltage fluctuations . . . . . . . . . . . . . . . . . . 165
Commissioning Emergency
after a fault . . . . . . . . . . . . . . . . . . . . . 110, 143 Shut-down . . . . . . . . . . . . . . . . . . . . . . . . . 106
After maintenance . . . . . . . . . . . . . . . 110, 137 Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Control elements . . . . . . . . . . . . . . . . . . . . . . . . 55 Environmental limits . . . . . . . . . . . . . . . . . . . . 153
Copyright protection . . . . . . . . . . . . . . . . . . . . . 11 Environmental protection . . . . . . . . . . . . . . . . . . 48
Corrosion protection Anti-corrosion agents . . . . . . . . . . . . . . . . . . 48
Paintwork . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Customer service . . . . . . . . . . . . . . . . . . . . . . . 12 Insulation material . . . . . . . . . . . . . . . . . . . . 48
Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . 48
D
Decommissioning . . . . . . . . . . . . . . . . . . . . . . 109 F
Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Dimension specifications sheet . . . . . . . . . . . . 151 Fault diagnosis
Dimensions Troubleshooting . . . . . . . . . . . . . . . . . . . . . 141
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 Fault displays . . . . . . . . . . . . . . . . . . . . . . . . . 108
I O
Initial commissioning Oil level
Performing . . . . . . . . . . . . . . . . . . . . . . . . . . 97 checking without the oil system . . . . . . . . . 122
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . 93 too high . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Installation too low . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Safety instructions . . . . . . . . . . . . . . . . . . . . 82 Openings
Installation elevation . . . . . . . . . . . . . . . . . . . . 153 Inlet and outlet . . . . . . . . . . . . . . . . . . . . . . 135
Instrumentation Operating
Shut-down . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Safety instructions . . . . . . . . . . . . . . . . . . . 105
Intake filter Shut-down in case of emergency . . . . . . . . 106
Replacing . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Operating area
Technical data . . . . . . . . . . . . . . . . . . . . . . 166 Hazard area . . . . . . . . . . . . . . . . . . . . . . . . . 46
Intake silencer . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Operating data . . . . . . . . . . . . . . . . . . . . . . . . 152
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Operating materials
Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . 163
L
Operating period . . . . . . . . . . . . . . . . . . . . . . . 154
Lube oil
Operating principle . . . . . . . . . . . . . . . . . . . . . . 51
Changing . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
filling without the oil system . . . . . . . . . . . . 121
Overview
Specification . . . . . . . . . . . . . . . . . . . . . . . . 158
Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Lubricants
Filling quantities . . . . . . . . . . . . . . . . . . . . . 163 P
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
M
Paintwork
Maintenance
Corrosion protection . . . . . . . . . . . . . . . . . . 164
Safety instructions . . . . . . . . . . . . . . . . . . . 111
Explosion class IIC . . . . . . . . . . . . . . . . . . . 164
Maintenance indicator . . . . . . . . . . . . . . . . . . . . 60
Performance data . . . . . . . . . . . . . . . . . . . . . . 153
Appendix
Table of Contents
A AERZEN Declarations
Name Data
Designation Declaration of Conformity
Type /
Number /
Type of manual /
Manufacturer AERZEN
Declaration of conformity
Product
Designation positive displacement blower
Type GM3S
Serial no 4070071
Order no. 182870 / 000010
Year of construction 2019
We hereby declare that the above product complies with all applicable provisions of the
Machinery Directive 2006/42/EC.
The aforementioned product fulfils the requirements of the following applicable directives:
- Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on
machinery, and amending Directive 95/16/EC (recast) 2006/42/EC
The following harmonised standards were applied:
- DIN EN ISO 12100:2011-03 Safety of machinery - General principles for design - Risk
assessment and risk reduction (ISO 12100:2010) 2011-03 DIN EN ISO 12100:2011-03
- DIN EN 1012-1:2011-02 Compressors and vacuum pumps - Safety requirements - Part 1: Air
compressors; German version EN 1012-1:2010 2011-02 DIN EN 1012-1:2011-02
EN 1 / 2
CE MRL 1012_1 01 PED
EN 2 / 2
AERZEN Declarations
Name Data
Designation Declaration of Conformity PED
Type VT...
Number /
Type of manual /
Manufacturer AERZEN
Declaration of conformity
Product
Designation valve
Type VT50
Serial no 4070071V1
Order no. 182870 / 000010
Year of construction 2019
We hereby declare that the above product complies with all applicable provisions of the
Pressure Equipment Directive 2014/68/EU.
The aforementioned product fulfils the requirements of the following applicable directives:
- Directive 2014/68/EU:2014-05-15 of the European Parliament and Council on the approximation
of the laws of the Member States relating to pressure equipment.
The following harmonised standards were applied:
- DIN EN ISO 12100:2011-03 Safety of machinery - General principles for design - Risk
assessment and risk reduction (ISO 12100:2010) 2011-03 DIN EN ISO 12100:2011-03
- PED AD 2000
EN 1 / 1
AERZEN Declarations
Name Data
Designation Declaration of Conformity EAC
Type /
Number TR TS 010/2011
Type of manual /
Manufacturer AERZEN
Name Data
Designation Safety data sheet
Type DELTA LUBE 06
Number 178 132 000
Type of manual /
Manufacturer AERZEN
© 2017
2 10.04.2018
Table of contents
Table of contents
1 Section: Designation of the medium or mixture and
the company........................................................................ 5
1.1 Product identifier........................................................... 5
1.2 Relevant, identified uses of the medium or mixture
and uses that we advise against................................... 5
1.3 Details on the supplier providing the safety data
sheet............................................................................. 5
1.4 Emergency phone number .......................................... 6
2 Section: Potential hazards................................................. 7
2.1 Classification of medium or mixture.............................. 7
2.2 Labelling elements........................................................ 7
2.3 Other hazards............................................................... 7
3 Section: Composition / information on components...... 8
3.1 Mixtures........................................................................ 8
4 Section: First-aid measures............................................... 9
4.1 Description of first-aid measures.................................. 9
4.2 Most important acute or delayed symptoms and
effects........................................................................... 9
4.3 Instructions regarding immediate medical attention or
special treatment.......................................................... 9
5 Section: Firefighting measures....................................... 10
5.1 Extinguishing equipment............................................. 10
5.2 Particular hazards arising from the medium or mix-
ture.............................................................................. 10
5.3 Information for firefighting........................................... 10
6 Section: Measures in the event of unintentional
release................................................................................ 11
6.1 Personal precautions, protective equipment and
emergency procedures............................................... 11
6.2 Environmental measures............................................ 11
6.3 Methods and material for retention and cleaning........ 11
6.4 Reference to other sections........................................ 11
7 Section: Handling and storage........................................ 12
7.1 Protective measures for safe handling....................... 12
7.2 Conditions for safe storage taking into account
incompatibilities.......................................................... 12
7.3 Specific end applications............................................ 12
8 Section: Limiting and monitoring exposure / personal
protective equipment........................................................ 13
8.1 Parameters to be monitored....................................... 13
8.2 Limiting and monitoring exposure............................... 13
9 Section: Physical and chemical properties.................... 15
9.1 Information on basic physical and chemical proper-
ties.............................................................................. 15
10.04.2018 3
Table of contents
4 10.04.2018
1.2 Relevant, identified uses of the medium or mixture and uses that we
advise against.
Use of the medium/mixture Lube oil
Recommended limitations for Only for commercial users.
use
10.04.2018 5
6 10.04.2018
10.04.2018 7
3.1 Mixtures
Chemical characterisation: n Ester oil
Synthetic hydrocarbon oil
8 10.04.2018
Following eye contact: n If eye irritation persists, consult a specialist medical profes-
sional.
Immediately rinse eyes with plenty of water for a period of at
least 10 minutes, and be sure to also rinse under the eyelids.
Following ingestion: n Bring the affected person out into the fresh air.
DO NOT induce vomiting.
Rinse out mouth with water.
10.04.2018 9
10 10.04.2018
10.04.2018 11
12 10.04.2018
Hygiene measures: n After use, thoroughly wash face, hands and all exposed areas
of skin.
Protective measures: n The type of protective equipment must be chosen on the basis
of the concentration and quantity of the hazardous substance
in the work area.
Choose body protection according to its type, the concentration
and quantity of the hazardous substance and in accordance
with the given workplace conditions.
10.04.2018 13
General information: n Take all possible measures to prevent the medium from
entering drains or watercourses.
Prevent any additional discharge or spillage, insofar as it is
safe to do so.
If it is not possible to stem the spillage of larger quantities of
the medium, notify the relevant local authorities.
14 10.04.2018
Colour: n Blue.
Odour: n Typical.
10.04.2018 15
16 10.04.2018
10.1 Reactivity
Reactivity: n No hazards worthy of special mention.
10.04.2018 17
Further information: n The available information is based on data derived from the
components and toxicities of similar products.
18 10.04.2018
12.1 Toxicity
Product
Bioaccumulation: n This mixture only contains substances that are not persistent,
bioaccumulative or toxic (PBT).
This mixture only contains substances that are not very persis-
tent, or very bioaccumulative (vPvB).
10.04.2018 19
20 10.04.2018
Soiled packaging: n Empty containers may be stored where there is due regard to
local regulatory provisions.
10.04.2018 21
22 10.04.2018
10.04.2018 23
Other information
16 Other information
Further information: n This safety data sheet only applies to labelled products origi-
nally packed by AERZEN. The information contained therein is
subject to copyright and may not be reproduced or changed
without the express written approval of AERZEN. The for-
warding of this document is only permitted within the legally
stipulated parameters. Any further distribution, particularly
public, of our safety data sheets (e.g. as an internet download)
is forbidden without express written approval. AERZEN pro-
vides its customers with amended safety data sheets in
accordance with legal requirements. It is the responsibility of
the customer to refer his or her own customers, employees or
other product users to the data sheets and any potential
amendments, in accordance with legal requirements. AERZEN
assumes no guarantee for the up-to-dateness of safety data
sheets that users may receive from third parties. All the infor-
mation and instructions in this safety data sheet have been
produced to the best of our knowledge and are based on the
latest technology available on the day of issue. The statements
made here are intended to describe the product with regard to
the necessary safety measures. They do not act as an assur-
ance of the product’s properties nor as a guarantee of the suit-
ability of the product in individual cases and they do not consti-
tute a contractual legal relationship.
24 10.04.2018
Index
17 Index
C R
Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Reactivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Release
D
unintentional . . . . . . . . . . . . . . . . . . . . . . . . . 11
Designation
Company . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 S
Medium / mixture . . . . . . . . . . . . . . . . . . . . . . 5 Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Statutory provisions . . . . . . . . . . . . . . . . . . . . . . 23
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
E
Emergency phone number . . . . . . . . . . . . . . . . . 5 U
exposure Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Exposure
Limiting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
F
Firefighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
First-aid measures . . . . . . . . . . . . . . . . . . . . . . . 9
H
Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
I
Information
environmental . . . . . . . . . . . . . . . . . . . . . . . 19
on components . . . . . . . . . . . . . . . . . . . . . . . 8
other . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
toxicological . . . . . . . . . . . . . . . . . . . . . . . . . 18
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
P
Personal protective equipment
Limiting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Potential hazards . . . . . . . . . . . . . . . . . . . . . . . . 7
Properties
chemical . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
physical . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
10.04.2018 25
C Accessories
Name Data
Designation Drive motor
Type 1LA, 1LE, 1LF, 1LG, 1LP, 1FP, 1PC,
1PF, 1PK, 1PP, 1PQ
Number /
Type of manual Operating manual
Manufacturer SIEMENS
Legal information
Qualified Personnel
The product/system described in this documentation may be operated only by personnel
qualified for the specific task in accordance with the relevant documentation, in particular its
warning notices and safety instructions. Qualified personnel are those who, based on their
training and experience, are capable of identifying risks and avoiding potential hazards when
working with these products/systems.
WARNING
Siemens products may only be used for the applications described in the catalog and in the
relevant technical documentation. If products and components from other manufacturers are
used, these must be recommended or approved by Siemens. Proper transport, storage,
installation, assembly, commissioning, operation and maintenance are required to ensure that
the products operate safely and without any problems. The permissible ambient conditions
must be complied with. The information in the relevant documentation must be observed.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest
degree of danger will be used. A notice warning of injury to persons with a safety alert symbol
may also include a warning relating to property damage.
1 Introduction
1.1 Machine types
These instructions are applicable for the following machine types
1LA, 1LE, 1LF, 1LG, 1LP, 1FP, 1PC, 1PF, 1PK, 1PP, 1PQ
Note for 1LE1, 1PC1 and 1PC3 machines, frame sizes 80 and 90 with
central terminal box locking
Standard machines
56 56100000002001, 01/2016
2 Safety notes
2.1 Information for those responsible for the plant
or system
This electric machine has been designed and built in accordance with the
specifications contained in Directive 2006/95/EC up to April 19, 2016 - and from April
20, 2016 according to Directive 2014/35/EU ("Low-Voltage Directive") and is intended
for use in industrial plants. Please observe the country-specific regulations when
using the electric machine outside the European Community. Follow the local and
industry-specific safety and setup regulations.
The persons responsible for the plant must ensure the following:
● Planning and configuration work and all work carried out on and with the machine
is only to be done by qualified personnel.
● The operating instructions must always be available for all work.
● The technical data as well as the specifications relating to the permissible
installation, connection, ambient and operating conditions are taken into account
at all times.
● The specific setup and safety regulations as well as regulations on the use of
personal protective equipment are observed.
Note
Use the services and support provided by the appropriate Service Center
(Page 107) for planning, installation, commissioning, and servicing work.
You will find safety instructions in the individual sections of this document. Follow the
safety instructions for your own safety, to protect other people and to avoid damage
to property.
Observe the following safety instructions for all activities on and with the machine.
Standard machines
56100000002001, 01/2016 57
Safety notes
Standard machines
58 56100000002001, 01/2016
Safety notes
WARNING
Live parts
Electric machines contain live parts.
Fatal or severe injuries and substantial material damage can occur if the
covers are removed or if the machine is not handled, operated, or
maintained properly.
• Always observe the “five safety rules" (Page 57) when carrying out
any work on the machine.
• Only remove the covers using the methods described by these
operating instructions.
• Operate the machine properly.
• Regularly and correctly maintain the machine.
WARNING
Rotating parts
Electric machines contain dangerous rotating parts.
Fatal or severe injuries and substantial material damage can occur if the
covers are removed or if the machine is not handled, operated, or
maintained properly.
• Only remove the covers using the methods described by these
operating instructions.
• Operate the machine properly.
• Perform regular maintenance on the machine.
• Secure free-standing shaft ends.
WARNING
Hot surfaces
Electric machines have hot surfaces. Do not touch these surfaces. They
could cause burns.
• Allow the machine to cool before starting work on the machine.
• Only remove the covers using the methods described by these
operating instructions.
• Operate the machine properly.
Standard machines
56100000002001, 01/2016 59
Safety notes
CAUTION
Hazardous substances
Chemical substances required for the setup, operation and maintenance
of machines can present a health risk.
Poisoning, skin damage, cauterization of the respiratory tract, and other
health damage may result.
• Read the information in these operating instructions and the product
information supplied by the manufacturer.
• Observe the relevant safety regulations and wear the personal
protective equipment specified.
CAUTION
Flammable substances
Chemical substances required for the setup, operation and maintenance of
machines may be flammable.
Burns and other damage to health and material may result.
• Read the information in these operating instructions and the product information
supplied by the manufacturer.
• Observe the relevant safety regulations and wear the personal protective
equipment specified.
WARNING
Interference to electronic devices caused by electrical power equipment
Electrical power equipment generate electric fields during operation. Potentially
lethal malfunctions can occur in medical implants, e.g. pacemakers, in the vicinity of
electrical power equipment. Data may be lost on magnetic or electronic data
carriers.
• It is forbidden for people with pacemakers to enter the vicinity of the machine.
• Protect the personnel working in the plant by taking appropriate measures, such
as erecting identifying markings, safety barriers and warning signs and giving
safety talks.
• Observe the nationally applicable health and safety regulations.
• Do not carry any magnetic or electronic data media.
Standard machines
60 56100000002001, 01/2016
Description
3 Description
Additional languages in the Internet
You can find the operating instructions in other languages on the Internet page:
http://support.industry.siemens.com (Page 107)
If you require additional language versions, please contact the Siemens Service
Center (Page 107).
Note
Machine directive
Low-voltage motors are components designed for installation in machines in
accordance with the current Machinery Directive. Commissioning is prohibited until it
has been absolutely identified that the end product is in conformance with this
Directive. Observe machinery directive EN 60204-1!
Standard machines
56100000002001, 01/2016 61
Description
3.2 CE marking
Note
Use of machines without CE identification
Machines without marking are intended for operation outside the European
Economic Area (EEA). Do not use any machines without CE mark within of the EEA!
Note
IE2 marking
Since January 1, 2015, according to REGULATION (EC) No. 640/2009, low-voltage
motors with power ratings above 7.5 kW up to 375 kW – and with efficiency IE2 –
have this label.
This is mandatory within the European Economic Area (EEA). Customers are solely
responsible in ensuring the correct use.
When connecting the machine to a converter, carefully observe the rules and notes
in Chapter "Connecting a converter."
3.4 Regulations
The regulations and standards used as basis to design and test this machine are
stamped on the rating plate. The machine design basically complies with the
following standards:
Standard machines
62 56100000002001, 01/2016
Description
Feature Standard
Dimensioning and operating behavior EN / IEC 60034-1
Procedure for determining the losses and the efficiency of EN / IEC 60034-2-1
rotating electrical machines and inspections EN / IEC 60034-2-2
EN / IEC 60034-2-3
Degree of protection EN / IEC 60034-5
Cooling EN / IEC 60034-6
Type of construction EN / IEC 60034-7
Terminal designations and direction of rotation EN / IEC 60034-8
Noise emission EN / IEC 60034-9
Starting characteristics of rotating electrical machines EN / IEC 60034-12
Vibration severity grades EN / IEC 60034-14
Efficiency classification of three-phase squirrel-cage in- EN / IEC 60034-30
duction motors
IEC standard voltages IEC 60038
Standard machines
56100000002001, 01/2016 63
Standard machines
64 56100000002001, 01/2016
4.3 Delivery
Checking the delivery for completeness
The drive systems are put together on an individual basis. When you take receipt of
the delivery, please check immediately whether the items delivered are in
accordance with the accompanying documents. Siemens will not accept any claims
relating to items missing from the delivery and which are submitted at a later date.
● Report any apparent transport damage to the delivery agent immediately.
● Report any apparent defects/missing components to the appropriate SIEMENS
office immediately.
Archive the safety and commissioning notes provided in the scope of delivery as well
as the optionally available operating instructions so that these documents are always
easily accessible.
The rating plate optionally enclosed as a loose item with the delivery is provided to
enable the motor data to be attached on or near the machine or installation.
WARNING
Risk of dropping and swinging when transported suspended
If you transport the motor suspended from cables or ropes, the cables or ropes can
break, e.g. as a result of damage. Further, if not adequately attached, the motor can
swing. This can result in death, serious injury, or material damage.
• Use additional, suitable lifting equipment for transport and during installation.
• Two cables alone must be able to carry the complete load.
• Prevent the lifting equipment from sliding by appropriately securing it.
Standard machines
56100000002001, 01/2016 65
WARNING
Toppling over or slipping of the motor
The motor can slide or topple over if it is not correctly lifted or transported. This can
result in death, serious injury, or material damage.
• Use all the lifting eyes on the machine.
• When using the lifting eyes on the machine, do not attach any additional loads
or weight. The lifting eyes are only designed for the weight of the machine itself.
• Any eyes that are screwed in must be tightly fastened.
• Eyebolts must be screwed in right up to their supporting surface.
• Comply with the permissible eyebolt loads.
• When necessary, use suitably dimensioned transport equipment, for example
hoisting straps (EN1492-1) and load restraints (EN12195-2).
Note
When lifting the machines for transport, only lift them in a position that corresponds to
their basic construction type.
4.4.1 Storage
Storing outdoors
NOTICE
Damage to the motor
Damage can occur if incorrectly stored.
Take all precautions to protect the motor under extreme climatic conditions, e.g.
salt-laden and/or dusty, moist/humid atmospheres.
Choose a dry storage location which is safe from flooding and free from vibration.
Repair any damage to the packaging before putting the equipment into storage if this
is necessary to ensure proper storage conditions. In order to ensure protection
against ground moisture, locate machines, equipment and crates on pallets, wooden
beams or foundations. Prevent equipment from sinking into the ground. Do not
impede air circulation under the stored items.
Covers or tarpaulins used to protect the equipment against the weather must not
come into contact with the surfaces of the equipment. Use wooden spacer elements
to ensure that air can circulate freely around the equipment.
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Storing indoors
The storage rooms must provide protection against extreme weather conditions.
They must be dry, free from dust, frost and vibration and well ventilated.
Storage temperature
Permissible temperature range: -20 °C to +50 °C
The relative humidity of the air should be less than 60 %.
For machines that have a special design regarding the coolant temperature in the
operating state or the installation altitude, other conditions could apply regarding the
storage temperature. In this case, refer to the machine rating plate for data on the
coolant temperature and installation altitude.
Storage time
Turn the shafts 1x every year to avoid bearing brinelling. Prolonged storage periods
reduce the useful life of the bearing grease (aging).
Open bearings
● For open bearings, e.g. 1Z, check the status of the grease when stored for longer
than 12 months.
● Replace the grease if it is identified that the grease has lost its lubricating
properties or is polluted. The consistency of the grease will change if
condensation is allowed to enter.
Closed bearings
● For sealed bearings, replace the DE and NDE bearings after a storage time of 48
months.
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NOTICE
Storage
The motor can be damaged if you use it or store it unprotected outdoors.
• Protect the motor against intensive solar radiation, rain, snow, ice and dust. Use
a superstructure or additional cover, for example.
• If required, contact the Siemens Service Center, or technically coordinate
outdoors use.
Note
Converter
• If operated with a frequency converter, the emitted interference varies in strength,
depending on the design of the converter (type, interference suppression
measures, manufacturer).
• Avoid that the specified limit values stipulated for the drive system (consisting of
the motor and converter) are exceeded.
• You must observe the EMC information from the manufacturer of the converter.
• The most effective method of shielding is to conductively connect a shielded
machine supply cable to the metal terminal box of the machine (with a metal
screw connection) over a large surface area.
• On machines with integrated sensors (e.g. PTC thermistors), disturbance
voltages caused by the converter may occur on the sensor cable.
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Note
Converter documentation
The operating instructions for the converter are not part of this documentation. Refer
also to the configuration information for the converter.
NOTICE
Bearing damage
The bearing insulation must not be bridged. Damage may be caused to the
bearings if there is a flow of current.
• Also for subsequent installation work, such as the installation of an automatic
lubrication system or a non-insulated vibration sensor, make sure that the
bearing insulation cannot be bridged.
• Contact the Service Center, if necessary.
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Installation
Tandem operation
If you connect two motors in series in "tandem operation", install an insulated
coupling between the motors.
NOTICE
Bearing damage
If the coupling between the motors of the tandem drive is not insulated, bearing
currents can cause damage to the drive-end bearings of both motors.
Use an insulated coupling to link the motors.
5 Installation
When carrying out any work on the machine, observe the general safety instructions
(Page 57) and the specifications contained in EN 50110-1 regarding safe operation
of electrical equipment.
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Installation
Note
Loss of conformity with European directives
In the delivery state, the machine corresponds to the requirements of the European
directives. Unauthorized changes or modifications to the machine lead to the loss of
conformity with European directives and the loss of warranty.
Note
Measure the insulation resistance of the winding before starting installation work
Wherever possible, measure the insulation resistance of the winding before
starting installation work. If the insulation resistance lies below the specified
value, take appropriate remedial measures. These remedial measures may
necessitate the machine being removed again and transported.
Note
Note also the technical data on the rating plates on the motor enclosure.
NOTICE
Damage to the motor
To avoid material damage, before commissioning, check whether the correct
direction of rotation of the machine has been set on the customer side, e.g. by
decoupling from the driven load.
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Installation
WARNING
Hazardous voltage at the terminals
During and immediately after measuring the insulation resistance or the
polarization index (PI) of the stator winding, hazardous voltages may be
present at some of the terminals. Contact with these can result in death,
serious injury or material damage.
• If any power cables are connected, check to make sure line supply
voltage cannot be delivered.
• Discharge the winding after measurement until the risk is eliminated,
e.g. using the following measures:
– Connect the terminals with the ground potential until the recharge
voltage drops to a non-hazardous level
– Attach the connection cable.
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Installation
accordance with the formula to the reference temperature of 40° C. This thereby
ensures that the minimum values specified can be compared.
4. Read out the insulation resistance one minute after applying the measuring
voltage.
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Installation
NOTICE
Damage to insulation
If the critical insulation resistance is reached or undershot, this can damage the
insulation and cause voltage flashovers.
• Contact the Service Center (Page 107).
• If the measured value is close to the critical value, you must subsequently check
the insulation resistance at shorter intervals.
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5.2 Installation
5.2.1 Cooling
WARNING
Overheating and failure of the motor
Death, severe injury or material damage can occur if you do not carefully observe
the following points.
• Do not obstruct ventilation.
• Prevent the air expelled by neighboring equipment from being immediately
sucked in again.
• For machines with a vertical type construction with air entry from above, prevent
the ingress of foreign bodies and water in the air entry openings (standard IEC /
EN 60079-0).
• If the shaft extension is facing upwards, liquid must be prevented from entering
by moving along the shaft.
WARNING
Damage caused by small parts falling in
Material damage and injury can occur if the fan is destroyed and therefore the
motor overheats.
• For types of construction with the shaft extension facing downwards, prevent
small parts from falling into the fan cover by providing suitable covers (standard
IEC / EN 60079-0).
• Prevent the cooling airflow from being reduced as a result of covers that might
be in place.
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Installation
Table 5-2 Minimum dimension "X" for the distance between neighboring modules
and the air intake of the machine
Frame size X
[mm]
63 ... 71 15
80 ... 100 20
112 25
132 30
160 40
180 ... 200 90
225 ... 250 100
280 ... 315 110
5.2.2 Balancing
The rotor is dynamically balanced. The balancing quality corresponds to vibration
severity grade "A" for the complete machine as standard. The optional vibration
severity grade "B" is indicated on the rating plate.
The declaration regarding the type of featherkey for balancing is generally marked on
the rating plate and optionally on the face of the shaft end.
Designation:
● As a standard measure, balancing is carried out dynamically with a half
featherkey (code "H") in accordance with ISO 8821.
● "F" means balancing with a whole featherkey (optional version).
● "N" means balancing without a featherkey (optional version).
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CAUTION
Incorrect installation or removal
To avoid injury and material damage, carefully observe general touch protection
measures for output transmission elements:
• The general touch protection measures for drive output elements must be
observed.
• Drive output elements may only be pushed on or pulled off with the correct
equipment.
• The feather keys are only locked against falling out during shipping. If you
commission a machine without a drive output element, the feather keys must be
secured to prevent them from being thrown out.
Align the offset at the coupling between electrical machines and the driven machines
so that the maximum permissible vibration values according to ISO 10816 are not
exceeded.
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6 Electrical connection
When carrying out any work on the machine, observe the general safety instructions
(Page 57) and the specifications contained in EN 50110-1 regarding safe operation
of electrical equipment.
DANGER
Hazardous voltages
Death, injury or material damage can occur. Note the following safety
information before connecting-up the machine:
• Only qualified and trained personnel should carry out work on the
machine while it is stationary.
• Disconnect the machine from the power supply and take measures to
prevent it being reconnected. This also applies to auxiliary circuits.
• Check that the machine really is in a no-voltage condition.
• Establish a safe protective conductor connection before starting any
work.
• If the incoming power supply system displays any deviations from the
rated values in terms of voltage, frequency, curve form or symmetry,
such deviations will increase the temperature and influence
electromagnetic compatibility.
• Operating the machine on a line supply system with a non-grounded
neutral point is only permitted over short time intervals that occur
rarely, e.g. the time leading to a fault being eliminated (ground fault of
a cable, EN 60034-1).
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NOTICE
Damage to the terminal box
If you incorrectly carry out work on or in the terminal box, this can result in material
damage. You must observe the following to avoid damaging the terminal box:
• Ensure that the components inside the terminal box are not damaged.
• It must be ensured that there are no foreign bodies, dirt or moisture in the
terminal box.
• Close the terminal box using the original seal so that it is dust tight and water
tight.
• Use O-rings or suitable flat gaskets to seal entries in the terminal box (DIN
42925) and other open entries.
• Please observe the tightening torques for cable glands and other screws.
• When performing a test run, secure the feather keys without output elements.
WARNING
Hazardous voltage
Loosening the safety torx screw can result in death, serious injury or
material damage.
Do not loosen the safety torx screw with respect to the center terminal,
as this ensures a conductive connection between the grounding
conductor and frame!
NOTICE
Serious damage to the machine
Failure to observe these measures will destroy the motor.
• Only rotate the terminal box if the connection cables have still not been laid.
• If you release the safety torx screw at both sides of the outer connecting
terminals, this can destroy the machine.
• Remove the three large snap hooks on the terminal board before rotating the
the terminal box. Keep the snap hooks pressed while rotating the terminal box
and use a screwdriver to re-engage when finished.
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Electrical connection
NOTICE
Arcing at the optional terminal board can destroy the machine
In order to avoid destroying the machine:
• To change the operating mode, always press the jumper fully into the base of
the slot and use the red locking lever to ensure that it is engaged.
WARNING
Risk of short-circuit and voltage hazard
A short circuit can occur if connecting cables are clamped and crushed
between parts of the enclosure and the cover plate.
This can result in death, severe injury and material damage.
• During disassembly and particularly when installing the cover plate,
make sure that the connecting cables are not clamped between
enclosure parts and the cover plate.
CAUTION
Damage to connecting cables that are freely led out
You must observe the following note to avoid damaging connecting cables that are
freely led out:
• It must be ensured that there are no foreign bodies, dirt, or moisture in the
terminal base of the machine enclosure.
• Use O-rings or suitable flat gaskets to seal entries in cover plates (DIN 42925)
and other open entries.
• Seal the terminal base of the machine enclosure using the original seal of the
cover plate to prevent dust and water from entering.
• Please observe the tightening torques for cable glands and other screws.
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NOTICE
Damage to the terminal box
To avoid damaging the terminal box:
• Knockout openings in the terminal box must be knocked out using appropriate
methods.
• Do not damage the terminal box, the terminal board, the cable connections etc.
inside the terminal box.
NOTICE
Damage to terminal board
The terminal board can be damaged for incorrect installation and routing. You must
apply the following measures to avoid damaging the terminal board:
• Remove the screw-type connections (EN 50262) only when the terminal box is
closed.
• Tighten the screw-type connections to rated torque value only when the terminal
box is closed.
• Tighten the screw-type connections only finger tight when the terminal box is
open.
• Make sure that the three large snap hooks are engaged when tightening the
screw connections.
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Electrical connection
Table 6-1 Tightening torques for electrical connections on the terminal board
Thread ∅ M 3,5 M4 M5 M6 M8 M 10 M 12 M 16
Nm min 0,8 0,8 1,8 2,7 5,5 9 14 27
Ma 1,2 1,2 2,5 4 8 13 20 40
x.
You should refer to the table in order to find the correct tightening torque for any
metal and plastic cable glands that are to be mounted directly on the machine, as
well as for any other screw-type connections (such as adapters).
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Table 6-3 Tightening torques for screws on the terminal box, end shields, screw-
type grounding conductor connections
Thread ∅ M M4 M5 M6 M 8 M 10 M 12 M 16 M20
3.5
N min 0.8 2 3.5 6 16 28 46 110 225
m max 1.2 3 5 9 24 42 70 165 340
Table 6-4 Tightening torques for self-tapping screws on the terminal box, end
shields, screw-type grounding conductor connections, sheet metal fan
covers
Thread ∅ M4 M5 M6
Nm min 4 7,5 12,5
max 5 9,5 15,5
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Electrical connection
WARNING
Short-circuit hazard
Connection and installation errors at connecting cables and cover washers can
result in a short-circuit. Death or serious physical injury can result.
Note the following precautionary measures:
• Do not lay connection cables over the central dome of the terminal board.
• Observe the opening direction and the mounting position of the cover washers
on the terminal board.
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Connection of an indi-
vidual conductor with
terminal clamp
... 10
Connection of two
conductors of approxi-
mately the same thick-
... 25
ness with terminal
clamp
① Link rail
② Power supply cable
③ Motor connecting cable
④ Cover washer
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Electrical connection
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7 Commissioning
When carrying out any work on the machine, observe the general safety instructions
(Page 57) and the specifications contained in EN 50110-1 regarding safe operation
of electrical equipment.
Table 7-1 Set values for monitoring the bearing temperatures before commis-
sioning
Normal operation
Measure the normal operating temperature of the bearings Top at the installation
location in °C. Set the values for shutdown and warning corresponding to the
operating temperature Top.
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Commissioning
NOTICE
Damage caused by insufficient cooling
Effective cooling is no longer possible if air guidance of the machine is not provided
as intended. This can damage the machine.
• Before commissioning, attach the covers to guarantee the intended air
guidance.
Measures
Once the system has been correctly installed, you should check the following prior to
commissioning:
● Ensure that the machine has been correctly installed and aligned.
● Connect the machine corresponding to the specified direction of rotation.
● Ensure that the operating conditions match the data specified on the rating plate.
● Lubricate the bearings, depending on the version. Ensure that machines with
roller bearings, which have been stored for longer than 24 months, are
relubricated.
Also observe the notes in Chapter Preparation for use.
● Ensure that any optional supplementary machine monitoring equipment has been
connected correctly and is functioning as it should.
● For versions with bearing thermometers, check the bearing temperatures when
the machine starts to run for the first time. Set the values for alarm and shutdown
at the monitoring device. Also observe the notes in Chapter Setting values for
monitoring the bearing temperature.
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Note
It may be necessary to perform additional checks and tests in accordance with the
specific situation on site.
See also
Observing the operating mode (Page 64)
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8 Operation
When carrying out any work on the machine, observe the general safety instructions
(Page 57) and the specifications contained in EN 50110-1 regarding safe operation
of electrical equipment.
DANGER
Hazardous voltages
Electrical machines are at hazardous voltage levels. Contact with these
can result in death, serious injury or material damage.
Operating the machine on a line supply system with a non-grounded
neutral point is only permitted for short periods of time that occur rarely,
e.g. the time leading to a fault being eliminated. Cable ground fault
EN / IEC 60034-1.
NOTICE
Damage to the machine or premature bearing failure
The bearings can be damaged if the following is not observed.
• It is absolutely crucial that you maintain the permissible vibration values to avoid
damage to the machine or its destruction.
• In operation, observe the vibration values in accordance with ISO 10816.
• Under all circumstances maintain the minimum radial load of cylindrical roller
bearings of 50% corresponding to what is specified in the catalog.
• Take the appropriate measures to reduce bearing currents. Observe the
Chapter Converter operation.
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WARNING
Faults in operation
Changes with respect to normal operation indicate that there is an impaired
function. This can cause faults which can result in eventual or immediate death,
severe injury or material damage.
For instance, observe the following signs that could indicate a malfunction:
• Higher power drawn than usual
• Higher temperatures than usual
• Unusual noises
• Unusual smells
• Response of monitoring equipment
Immediately contact the maintenance personnel if you identify any irregularities. If
you are in doubt, immediately switch off the machine, being sure to observe the
system-specific safety conditions.
NOTICE
Risk of corrosion due to condensation
If the machine and/or ambient temperatures fluctuate, this can result in
condensation inside the machine.
• If available, remove the drain plugs or screws to drain the water depending on
the ambient and operating conditions.
• If available, re-attach the drain plugs or screws.
If the motor is equipped with drain plugs, then the water can drain away by itself.
CAUTION
Machine overheating
Minor injury or material damage can occur if you do not observe the following:
• If available, switch off the anti-condensation heating each time before switching
on.
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CAUTION
Risk of injury when touching the fan
There is a risk of injury at machines equipped with a fan cover (e.g. fan cover used
in the textile industry), as the fan is not completely touch protected.
• Do not touch the rotating fan.
• Do not put your fingers into the larger air discharge openings.
• Manual intervention must be prevented on the customer's side by using suitable
measures, e.g. appropriate housings or a protective grating.
8.1 Stoppages
Longer non-operational periods
Note
• For longer non-operational periods (> 1 month), either operate the machine or at
least turn the rotor regularly, approximately once per month.
• Please refer to the section "Switching on" before switching on to recommission
the motor.
• Remove any machine rotor locking devices before you turn the rotor.
NOTICE
Restricted motor function
If not used for longer periods of time, material damage or complete motor failure
can occur.
If the motor is out of service for a period of more than 12 months, then
environmental effects can damage the motor.
• Apply suitable corrosion protection, preservation, packing and drying measures.
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NOTICE
Dry running bearings
Bearings can be damaged if they do not have sufficient grease.
• Re-grease the bearings if they have been out of service for more than one year.
The shaft must rotate so that the grease can be distributed in the bearings.
Observe the data on the lubricant plate.
Chapter Bearings (Page 99).
9 Maintenance
When carrying out any work on the machine, observe the general safety instructions
(Page 57) and the specifications contained in EN 50110-1 regarding safe operation
of electrical equipment.
WARNING
Machine damage
If the machine is not maintained it can suffer damage. This can cause faults which
can result in eventual or immediate death, serious injury or material damage.
Perform regular maintenance on the machine.
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CAUTION
Dust disturbances when working with compressed air
When cleaning with compressed air, dust, metal chips, or cleaning agents can be
whirled up. Injuries can result.
When cleaning using compressed air, make sure you use suitable extraction
equipment and wear protective equipment (safety goggles, protective suit, etc.).
NOTICE
Damage to insulation
If metal swarf enters the winding head when cleaning with compressed air, this can
damage the insulation. Clearance and creepage distances can be undershot. This
may cause damage to the machine extending to total failure.
When cleaning with compressed air, ensure there is adequate extraction.
NOTICE
Machine damage caused by foreign bodies
Foreign bodies such as dirt, tools or loose components, such as screws etc., can be
left by accident inside the machine after maintenance is performed. These can
cause short circuits, reduce the performance of the cooling system or increase
noise in operation. They can also damage the machine.
• When carrying out maintenance work, make sure that no foreign bodies are left
in or on the machine.
• Securely attach all loose parts again once you have completed the maintenance
procedures.
• Carefully remove any dirt.
Note
Operating conditions and characteristics can vary widely. For this reason, only
general intervals for inspection and maintenance measures can be specified here.
9.2 Inspection
Notes
Note
Pay particular attention to the relubrication intervals for rolling bearings that deviate
from the inspection intervals.
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Note
When servicing a three-phase machine, it is generally not necessary to dismantle it.
The machine only has to be dismantled if the bearings are to be replaced.
9.3 Maintenance
9.3.1 Re-greasing
For machines with regreasing system, relubrication intervals, grease quantity and
grease grade are provided on the lubricant plate. Additional data can be taken from
the main machine rating plate.
Grade of grease for standard motors (IP55) UNIREX N3 - ESSO.
Note
It is not permissible to mix different types of grease.
Prolonged storage periods reduce the useful lifetime of the bearing grease. Check
the condition of the grease if the equipment has been in storage for more than 12
months. If the grease is found to have lost oil content or to be contaminated, the
machine must be immediately relubricated before commissioning. For information on
permanently-greased bearings, please refer to the section titled Bearings (Page 99).
Procedure
To relubricate the roller bearings, proceed as follows:
1. Clean the grease nipples at the drive end and non-drive end.
2. Press-in the specified grease and amount of grease according to the data
stamped on the lubrication plate.
– Please observe the information on the rating and lubricant plates.
– Regreasing should be carried out when the motor is running (max. 3600 rpm).
The bearing temperature can rise significantly at first, and then drops to the normal
value again when the excess grease is displaced out of the bearing.
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9.3.2 Cleaning
Note
Dismantle the bearing cartridges to replace the grease in the lubrication duct.
NOTICE
Damage to the machine
Material damage can occur if you direct compressed air in the direction of the shaft
outlet or machine openings.
• Avoid pointing compressed air directly onto shaft sealing rings or labyrinth seals
of the machine.
In the case of machines with fan covers for the textile industry, regularly remove fluff
balls, fabric remnants, and similar types of contamination (particularly at the air
passage opening between the fan cover and cooling fins of the machine enclosure)
to ensure that the cooling air can flow without obstruction.
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WARNING
Hazardous voltage
The winding can be damaged if objects are introduced into the
condensation holes (optional). This can lead to death, serious injury or
material damage.
Note the following to maintain the degree of protection:
• Switch off the machine so that it is in a no-voltage condition before
you open the condensation drain holes.
• Close the condensation drain holes, e.g. using T-plugs, before
commissioning the machine.
NOTICE
Reduction of the degree of protection
If condensation drain holes are not closed, then this can result in material damage
to the motor.
In order to maintain the degree of protection, after the condensation has been
drained, you must close all of the drain holes.
9.4 Repair
When carrying out any work on the machine, observe the general safety instructions
(Page 57) and the specifications contained in EN 50110-1 regarding safe operation
of electrical equipment.
9.4.1 Bearings
Refer to the rating plate or the catalog for the designations of the bearings being
used.
Bearing lifetime
Prolonged storage periods reduce the useful lifetime of the bearing grease. For
permanently lubricated bearings, this reduces the bearing service life.
We recommend that the bearings or grease are replaced after a storage time of 12
months; if the time exceeds 4 years, replace the bearings or the grease.
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Maintenance
Replacing bearings
Recommended interval after which bearings are to be replaced under normal
operating conditions:
Note
Special operating conditions
The operating hours are reduced, e.g.
• When machines are vertically mounted.
• High vibration and surge loads
• Frequent reversing operation
• Higher ambient temperatures.
• High speeds etc.
9.4.2 Disassembly
Note
Before commencing removal, you should mark how each of the fastening elements
has been assigned, as well as how internal connections are arranged. This simplifies
subsequent reassembly.
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Fan
NOTICE
Destruction of the fan
Material damage can occur by forcefully removing the fan from the shaft.
Take care not to damage the snapping mechanisms on fans that are equipped with
these.
Plastic fan
● Correctly expose the breakout openings provided in the fan plate
● Heat up the fans to a temperature of approximately 50 °C around the area of the
hub.
● Use a suitable tool to pull off the fan (puller).
● Locate the arms of the pulling tool in the the breakout openings and slightly
tension the pressure screw of the tool.
● Simultaneously release the two snap-in lugs of the fan from the shaft groove
Keep the snap-in lugs in this position.
● Uniformly withdraw the fan from the shaft by turning the pressure screw of the
pulling tool.
● Do not apply any hammer blows to avoid damaging the rotor shaft, the fan and
the bearings.
● Order the appropriate new parts if damaged.
Metal fan
● Remove the locking ring.
● Use a suitable tool to pull off the fan (puller).
● Locate the arms of the pulling tool in the openings in the fan in the vicinity of the
hub.
● Alternatively, the pulling tool can be placed at the outer edge of the fan plate.
● Uniformly withdraw the fan from the shaft by turning the pressure screw of the
pulling tool.
● Do not apply any hammer blows to avoid damaging the rotor shaft, the fan and
the bearings.
● Order the appropriate new parts if damaged.
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Protective cover
NOTICE
Destruction of the mounting elements
Forcibly removing or separating can destroy the distance bolts, the connecting
elements of the mounting bracket or the fan cover.
1. Release the fixing screw on the outer surface of the canopy.
2. Under no circumstances remove the spacer bolts or the mounting bracket – or
forcibly separate them from one another or the cover.
9.4.3 Installation
If possible, assemble the machine on and alignment plate. This ensures that the
mounting feet surfaces are all on the same plane.
Avoid damaging the windings protruding out of the stator enclosure when fitting the
end shield.
Sealing measures
1. Apply Fluid-D to the centering edge.
2. Check the terminal box seals, and if required, replace these.
3. Repair any damage to the paint, also to screws/bolts.
4. Take the necessary measures to ensure compliance with the applicable degree of
protection.
5. Do not forget the foam rubber cover in the cable entry. Completely seal the holes,
and ensure that cables do not come into contact with sharp edges.
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CAUTION
Incorrectly mounting covers with snap mechanism
Avoid injury caused by touching the rotating fan or material damage caused by
partial or complete release of the cover while the machine is operational.
• Carefully ensure that all four snap openings of the cover completely engage in
the associated snap-in lugs.
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Spare parts
10 Spare parts
10.1 Parts order
In addition to the exact part designation, please specify the machine type and the
serial number in all orders for spare parts and repair parts. The part designation must
be identical to the designation stated in the list of parts and specified together with
the appropriate part number.
When spare and repair parts are ordered, the following details must be provided:
● Designation and part number
● Order number and serial number of the machine
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If you have any technical queries or you require additional information, please
contact Technical Support (https://support.industry.siemens.com/cs/ww/en/sc/2090).
Please have the following data ready:
● Type
● Serial number
You can find this data on the rating plate.
Standard machines
56100000002001, 01/2016 107
General Documentation
1.517.30777.30.000 1XP8001 encoder
5 610 00000 02 000 Operating_Instructions_Simotics GP, SD, DP, XP
5 610 00000 02 001 Operating_Instructions_Compact_Simotics GP, SD, DP
5 610 00000 02 002 Operating_Instructions_Compact_Simotics XP
5 610 00002 09 000 Incremental encoder 1XP8012-1x
5 610 00002 09 001 Incremental encoder 1XP8012-2x
5 610 70000 02 015 External fan
5 610 70000 10 020 Spring-loaded brake
Observe all of the other documents available for this machine.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks
in this publication may be trademarks whose use by third parties for their own purposes could
violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and
software described. Since variance cannot be precluded entirely, we cannot guarantee full
consistency. However, the information in this publication is reviewed regularly and any
necessary corrections are included in subsequent editions.
Siemens AG
Division Process Industries and Drives
Postfach 48 48
90026 NÜRNBERG
D Drawing
Name Data
Designation Drawing
Type /
Number /
Type of manual /
Manufacturer AERZEN
7110 3410,3470
A A
Zuluft
air inlet
1062
sence of rotation
B
2710 610 B
Kabelzuführung
I Cable entry 2xØ32,5
1810
4420
B
228±5
98 50
611, 612
20
620
Abluft
C 613 C
155 247,5 247,5 exhaust-air 32 416 253 27
245±5
765±5 109
800
Erdungsanschluss M8
800 earthing connection
B(1:5)
D D
Schallhaubenbefestigung
Für Spreizdübel A/B 12/15 - Liebig Dübel
Bohrung Ø12x70mm
45 707 Ø15
20 10
acoustic hood mounting
50 for stradding dowels A/B 12/15 - Liebig-dawel
hole Ø12x70mm
82
E E
Kabelzuführung
cable lead
637
7210 Ventilator fan
6510 7110 Schallhaube acoustic hood
6520 Manometer DS pressure gauge DS
F 6510 Wartundsanzeiger service indicator F
4420 Druckventil pressure valve
6520 3470 Ansaugfilter inlet filter
3410 Filterschalldämpfer filter silencer
2710 elastische Rohrverbindung DS flexible pipe connection DS
2110 Riementrieb belt drive
1810 Motor motor
620 Motorwippe hinget motor support
613 elastischer Maschinenfuß flexible machinery mounting
612 Rückschlagklappe non-return-flap
G Freiraum für Wartungsarbeiten Stirnseitig min. 800mm 611 Anschlussgehäuse connection housing G
Free space for maintenance work at front side of unit 800mm min. 610 Grundträger basse frame
100 Gebläse blower
Die Fundamentoberfläche muß eben und horizontal sein ! Pos. Benennung description
The foundation surface has to be even and horizontal ! Allgemeintoleranzen: Maßstab: Dokumententyp:
ISO 2768-mH 1 : 10 Aggregatszeichnung
ISO 13920
ISO 8015 Achtung! Dokumentenstatus: Labor/Büro:
Schutzvermerk nach ISO 16016 Kopie muss nicht maßstäblich sein! Fert. Freigabe 110
Inventor - Zeichnung
Stutzentabelle: socket list:
Änderung nur mittels Inventor !
Datum Name
Delta Blower
H I Druckanschluss discharge connection DN50 / Ø60,3 DN50, Überdruck m.SH H
Erstellt durch: 14.03.2019 JUGAN_N
Genehmigt von: 18.03.2019 GIERKE_K GM3S
Änderungs-Nr.: Version Format Sprache Blatt
D.2 Diagram
Name Data
Designation Scheme
Type /
Number /
Type of manual /
Manufacturer AERZEN