RE 15333/04.

2021
Replaces: New

Axial-piston pump
Hägglunds SP 250 to SP 750

▶ Sizes 250 to 750

▶ Nominal pressure 350 bar
▶ Maximum pressure 400 bar
▶ Closed circuit

Features Contents
▶ Variable pump in axial piston swashplate design for Ordering code 2
hydrostatic drives in closed circuit Hydraulic fluids 4
▶ The flow is proportional to the drive speed and Shaft seal 5
displacement Working pressure range 6
▶ By controlling the swashplate angle, infinitely variable Technical data 7
flow is possible Overview of control devices 11
▶ The boost pump required for closed-circuit operation Dimensions 12
and the corresponding valve technology are integrated Through drive 20
in the pump Overview of mounting options on SP 21
▶ The integrated boost pump acts as a feed pump and Dimensions through drive 22
pilot pressure supply Integrated boost pump and valve technology 24
▶ Compact design with extremely short installation External boost pressure supply 26
length Filtration types 27
▶ Favorable power/weight ratio Installation instructions 28
▶ Low noise level Project planning notes 31
▶ Long service life Safety instructions 31
▶ High efficiency Related documents 31
▶ Electrohydraulic proportional control with neutral
position in the event of a power failure
▶ Through drive and pump combination also possible
with integrated boost pump

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2 Hägglunds SP 250 to SP 750 | Axial piston pump


Ordering code

In order to identify Hägglunds equipment exactly, the following ordering code is used. These ordering codes should be
stated in full in all correspondence including serial number (SN), see Fig. 1, e.g. when ordering spare parts.
Example: Single Hägglunds SP pump

SP 250 S R - V - EP 2437763 - 33
01 02 03 04 05 06 07 08

Example: Tandem combinations Hägglunds SP pump

SP 355+250 S R - V - EP 2437763 - 33
01 02 03 04 05 06 07 08

01 Axial-piston pump
Superior pump SP

02 Size. Displacement Vgmax [cm3]

250 250
355 355
500 500
750 750
Available tandem combinations see Table 18

03 Drive shaft
Splined to DIN 5480 S
Key shaft DIN 6885 (only spare pumps) K

04 Direction of rotation
Clockwise R
Counter clockwise (optional) L

05 Sealing material
FKM (Flourelastomer) V

06 Control device
Electro-hydr. with prop. solenoid EP
Hydr. control, pilot press. dependent HD

07 Identy number
1234567

08 Index
Serie 33 33
Previous versions not mentioned

For more information please contact your Bosch Rexroth representative

Bosch Rexroth AB, RE 15333/04.2021

 Axial piston pump | Hägglunds SP 250 to SP 750 3


The SP-pump is of closed loop type, in sizes of 250 cc to Observe some important issues with the SP pump
750 cc, with an integrated boost pump of gerotor type • Control device as standard is electrohydraulic, EPG
(see Table 1 for sizes). The main pump is a variable axial see RE 92084. An option is hydraulic control see
piston type with swashplate design. For detailed RE 92080
information about shaft, ports, flanges, dimension see • The different sizes of Hägglunds SP pumps has
"Dimensions" page 12. different versions, SP 250 and SP 500 are series 33
(efficiency optimized version). SP 355 and SP 750
are series 30 (standard version).
Table 1: Sizes of gerotor types
• Charge flow filtration is solved separate from the
SP Pump Charge pump size cm3/rev
pump with the SP-pumps, the filter is not mounted
SP 250 63 on the pump.
SP 355 80 Observe if the pump is used with a charge filtration
SP 500 98 then the channel between E1 and E2 will be
SP 750 143 blocked, see Fig. 39 pos 12. This is the only visible
indicator that show the pump has blocked line. The
pump has not a specific material number for this
function.

Note!
If a pump will come in on service and E1 and E2 is
1
plugged then the charge pump will break and also the
2 house of main pump will be damaged if it is put in a
test bench without removing the plug.
3

5 6

Fig. 1: Example identification plate

1. Type designation
2. Material number
3. Seriel number
4. Maufacturing date
5. Net weight
6. Rotation direction viewed from shaft end

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4 Hägglunds SP 250 to SP 750 | Axial piston pump


Hydraulic fluids Details regarding the selection of hydraulic fluid

The hydraulic fluid should be selected such that the oper-
Hägglunds SP pumps is primarily designed for operation ating viscosity in the temperature range, as measured in
with hydraulic fluids according to ISO 11158 HM. the motor housing, is within optimum operation range, see
Before the start of project planning, see data sheet Fig. 2. General recommendation is to have a system tem-
RE 15414, Hydraulic fluid quick reference, for detailed perature of 50°C, see dotted line in Fig. 2. An ISO VG 68
information on hydraulic fluids and specific additional fluid will render just above 40 cSt at this point.
demands. Hägglunds recommend to follow these points below.

• Recommended viscosity range for Hägglunds drive

Table 2: Applicable fluids
systems is 40 to 150 cSt.
ISO 11158 (see 90220) ISO 15380 (see 90221) • Running above 150 cSt or below 40 cSt results in
Mineral oil based and mineral oil Environmentally reduced efficiency.
related hydraulic fluids acceptable hydraulic
• Running above 400 cSt results in substantial efficien-
fluids
cy loss.
• Starting at above 1000 cSt impact unnecessary
Within these standards, not all fluid classes are allowed, strain on parts.
some are recommended, and there are also additional • Running below 30 cSt may impact service life.
demands (see data sheet RE 15414). • At no point on the component may the temperature
be higher than 90 °C.

DD00069413

Viscosity, ν [cSt]
20000
10000
5000
Minimum viscosity for short-term operation

3000
2000
1000
Maximum viscosity at cold start

600
400
300
200
Recommended

150
100
operation

80
60
50
40
30

20

14
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 °C
-40 -22 -4 14 32 50 68 86 104 122 140 158 176 194 212 230 °F

Temperature, t

Fig. 2: Selection diagram for viscosity ranges with straight fluids, i.e. viscosity index 100

Bosch Rexroth AB, RE 15333/04.2021

 Axial piston pump | Hägglunds SP 250 to SP 750 5


Filtration of the hydraulic fluid Shaft seal

Finer filtration improves the cleanliness level of the
hydraulic fluid, which increases the service life of the axial Permissible pressure load
piston unit. The service life of the shaft seal ring is affected by the
A cleanliness level of at least 18/16/13 is to be main- rotational speed of the axial piston unit and the leakage
tained according to ISO 4406. pressure (case pressure). The service life of the shaft
Depending on system and application, filter cartridges seal decreases with an increase in the frequency of
with at least β10 ≥75 is recommended. pressure peaks and an increase in the mean differential
pressure.
Bearing flushing The pressure in the case must be equal to or greater than
For the following operating conditions bearing flushing is the ambient pressure.
required for reliable continuous operation:
• Applications with special fluids (non mineral oils), Case drain pressure
due to limited lubricity and narrow operating
temperature range
Table 5: Maximum case pressure (housing pressure)
• Operation with critical conditions of temperature
рL continous 5 bar
and viscosity with mineral oil
• High installed power, see Table 4 рL abs max 8 bar

Flushing is carried out via U-port, which is located in the T1 must be unloaded to tank.
front flange area of the pump. The flushing oil flows
through the front bearing and leaves the system together
with the leakage oil at the case drain port.

Recommended flushing flows for the various pump sizes:

See Table 3
These flushing flows create a pressure drop of
approximately 3 bar between U-port and pump housing
(including fitting).

Note. When using bearing flushing at U-port the throttle

screw, which can be found at U-port, has to be turned in
all the way to the stop.

Table 3: Recommended flushing flows

Size Flushing flow, qfl l/min
250 10
355 15
500 20
750 30

Table 4: Installed electric motor power when flushing is required

Size Installed electric Installed electric
motor power, kW motor power, hp
250 186 249
355 242 324
500 303 406
750 445 597

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6 Hägglunds SP 250 to SP 750 | Axial piston pump


Working pressure range

Table 6: Allowed pressure and pressure settings
Pressure at working ports A or B Definition
Nominal pressure pnom (see Fig. 4) 350 bar The nominal pressure corresponds to the maximum design pressure.
Maximum pressure pmax (see Fig. 4) 400 bar The maximum pressure corresponds to the maximum working pressure
Single operating period 1 s within the single operating period. The sum of the single operating pe-
Total operating period 300 h riods must not exceed the total operating period.

Minimum pressure (high-pressure side) 15 bar Minimum pressure at the high-pressure side (A or B) which is required
(see Fig. 4) to prevent damage to the axial piston unit.
Minimum pressure (low-pressure side) Speed related Minimum pressure at the low-pressure side (A or B) which is required
(see Fig. 3) in order to prevent damage to the axial piston unit. The low pressure is
present at port MK4 with the flushing slide deflected.
Rate of pressure change RA max 16000 bar/s Maximum permissible speed of pressure build-up and reduction during
a pressure change across the entire pressure range.
Boost pressure
Minimum boost pressure pSp (at nnom) 16 bar NG250 to 500 series 30
20 bar NG750 series 30
Measuring port MK4
10 bar NG250 to 500 series 33 (Please contact Bosch Rexroth rep-
Maximum static boost pressure pSp max 30 bar resentative for coupled multiple
pumps)
Permissible pressure peaks in minimum 4 bar
boost pressure maximum 40 bar
Pressure at suction port S (version with integrated boost pump)
Minimum pressure pS min ≥ 0.8 bar absolute Minimum pressure at suction port S (inlet) that is required in order to
avoid damage to the axial piston unit.
Maximum pressure pS max 30 bar absolute
Control pressure for EP and HD control.
Minimum required control pressure pSt min 30 bar + (Pn-Ps) Measuring port E1 or E2
for SP355 35 bar + Pn= pump in neutral, Ps= pump on stroke
(Pn-Ps)

t2
Single operating period t1 tn

20 Maximum pressure pmax

NG750 (series 30)
Nominal pressure pnom
Low pressure p [bar]

18
16 NG250 to 500
Pressure p

14 (series 30)
12
10 NG250 to 500
8 (series 33)
6
0.5 0.6 0.7 0.8 0.9 1.0 Minimum pressure (high-pressure side)
Speed ratio n/nnom
Time t

Total operating period = t1 + t2 + ... + tn

Fig. 3: Required low pressure depending on the speed ratio Fig. 4: Working pressure

Notice
Working pressure range valid when using hydraulic fluids
based on mineral oils. Values for other hydraulic fluids,
please contact your Bosch Rexroth representative

Bosch Rexroth AB, RE 15333/04.2021

 Axial piston pump | Hägglunds SP 250 to SP 750 7


Technical data
Table 7: Technical data
Size NG 250 355 500 750
Displacement, geometric, Variable pump Vg max cm 3
250 355 500 750
per revolution Integrated boost pump Vg Sp cm3 63 80 98 143
Rotational speed 1)
maximum at Vg max nnom rpm 2200 2000 1800 1600
minimal2) nmin rpm 800 800 800 800
Flow (variable pump) nmax qv L/min 550 710 900 1200
at Vg max and nE = 1500 rpm qVE L/min 375 533 750 1125
Power3) nmax P kW 321 414 525 700
at Vg max , ∆p = 350 bar and nE = 1500 rpm PE kW 219 311 438 656
Torque3) at Vg max and ∆p = 350 bar T Nm 1391 1976 2783 4174
∆p = 100 bar T Nm 398 564 795 1193
Rotary stiffness of drive shaft P c kNm/rad 527 800 1145 1860
Z c kNm/rad 543 770 1209 1812
Moment of inertia for rotary group JTW kgm 2
0.0959 0.19 0.3325 0.66
Maximum angular acceleration4) α rad/s2 775 600 540 400
Case volume V L 10 8 14 19
Weight (pump with EP control and integrated boost pump without filter) approx. m kg 260 275 390 520

Table 8: Equations for characteristics

Notice
Determining the characteristics ▶ Theoretical values, without efficiency and tolerances;
Vg • n • η v values rounded
Flow qv = [l/min]
1000 ▶ Operation above the maximum values or below the
Vg • Δp minimum values may result in a loss of function, a
Torque T = [Nm]
20 • π • ηmh reduced service life or in the destruction of the axial
2π•T•n qv • Δp piston unit. Bosch Rexroth recommends testing the
Power P = = [kW]
60000 600 • ηt loads by means of experiment or calculation /
Key simulation and comparison with the permissible
Vg = Displacement per revolution [cm ] 3 values.
Δp = Differential pressure [bar]
n = Rotational speed [rpm]
Table 9: Flow direction
ηv = Volumetric efficiency
Direction of rotation of pump shaft Swiveling range*
ηmh = Mechanical-hydraulic efficiency
clockwise counter-clockwise
ηt = Total efficiency (ηt = ηv • ηmh)
B to A A to B clockwise
A to B B to A counter-clockwise
1) The values are applicable:
* cf. swivel angle indicator see Fig. 5
‒ for the optimum viscosity see "Hydraulic fluids" page 4
‒ for hydraulic fluid based on mineral oils
2) Lower values on request

3) Without boost pump

4) The data are valid for values between the minimum required and
15° 0° 15°

maximum permissible rotational speed.

Valid for external excitation (e.g. diesel engine 2 to 8 times rotary clockwise
frequency, cardan shaft twice the rotary frequency).
The limit value is only valid for a single pump. counter
The load capacity of the connecting parts must be considered. clockwise

Fig. 5: Swiveling indicator

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8 Hägglunds SP 250 to SP 750 | Axial piston pump


Total efficiency

Fig. 6: SP 250 1500 rpm Fig. 7: SP 250 1800 rpm

Tot eff, SP355 1500rpm 15bar 22cSt

350

300

250
0.8
8
dp [bar]

200
0.8
6
0.8
0.8 4
2
0.8
0.7

150
0.7

8
3
0.68
0.6

100
0.5
0. 4

50
0.1 0.2 0. 3 0.4 0. 5 0.6 0. 7 0.8 0. 9
Stroke [-]

Fig. 8: SP 355 1500 rpm Fig. 9: SP 355 1800 rpm

Bosch Rexroth AB, RE 15333/04.2021

 Axial piston pump | Hägglunds SP 250 to SP 750 9


Fig. 10: SP 500 1500 rpm Fig. 12: SP 500 1800 rpm

Fig. 11: SP 750 1500 rpm Fig. 13: SP 750 1600 rpm

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10 Hägglunds SP 250 to SP 750 | Axial piston pump


Table 10: Permissible radial and axial forces of the drive shafts
Size NG 250 355 500 750
Drive shaft
Maximum radial force at X/2
Fq

Fq max N 2000 2200 2500 3000

a/2a/2
a

Maximum axial force + Fax max N

Fax +
– 1800 2000 2000 2000
− Fax max N

Note
Special requirements apply in the case of belt drives.
Please contact your Bosch Rexroth representative.

Table 11: Permissible input and through-drive torques

Size NG 250 355 500 750
Torque at Vg max and Δp = 350 bar 1)
Tmax Nm 1391 1976 2783 4174
2)
Maximum input torque at drive shaft

Splined shaft S TE max Nm 2782 3952 5566 8348

Shaft key K TE max Nm 2300 3557 5200 7513

Maximum through-drive torque TD max = TE max

1) Efficiency not considered

2) For drive shafts free of radial force

Note
The standard SP pump has a splined shaft. Key shaft
only for spare pump

T1 T2

TE
1st pump 2nd pump
T3
TD
Torque at 1st pump T1
Torque at 2nd pump T2
Torque at 3rd pump T3
Input torque TE = T1 + T2 + T3
TE < TE max
Through-drive torque TD = T2 + T3
TD < TD max

Fig. 14: Distribution of torqes

Bosch Rexroth AB, RE 15333/04.2021

 Axial piston pump | Hägglunds SP 250 to SP 750 11


Overview of control devices

EP – proportional control, electrohydraulic HD – Proportional control, hydraulic,

(see data sheet RE 92084) pilot-pressure related (see data sheet RE 92080)
The EP control adjusts the pump displacement Stepless adjustment of the pump displacement according to
proportionally to the current at the solenoid. Current- the pilot pressure. The control is proportional to the speci-
regulated control units with pulse-width modulation are fied pilot pressure setpoint value (difference between X1,
recommended for controlling the solenoids. X2).
With integrated boost pump, the control is supplied With integrated boost pump, the control is supplied inter-
internally with the control pressure from the boost circuit. nally with the control pressure from the boost circuit. This
This saves using a separate control pressure pump. saves using a separate control pressure pump.

▶ Remote pressure control EP(G) Optional:

▶ Control characteristics (HD1)

I pSt

Vg Vg Vg Vg
Vg max Vg max Vg max Vg max

I pSt

Fig. 15: Characteristic curve SP 500/750 EP Fig. 17: Characteristic curve SP 500/750 HD1

Fig. 16: Circuit diagram, example SP 500/750 EP Fig. 18: Circuit diagram, example SP 500/750 HD1

 RE 15333/04.2021, Bosch Rexroth AB

12 Hägglunds SP 250 to SP 750 | Axial piston pump


Dimensions

Hägglunds SP 250

Fig. 19: Dimension SP 250

Bosch Rexroth AB, RE 15333/04.2021

 Axial piston pump | Hägglunds SP 250 to SP 750 13


Table 12: Connections SP 250

Ports Description Size pmax [bar]1) State5)

A, B Pressure port SAE 1 1/2" code 62 400 O
2)
S Suction port SAE 2 1/2" code 61 30 O6)
MA, MB, MAB Measuring port operating pressure 9/16-18UNF-2B 400 X
MS Measuring port suction pressure 9/16-18UNF-2B 30 X
3)
T Oil discharge 1 5/8-12UNF-2B 4 X4)
T1 Drain port flushing pressure relief valve 9/16-18UNF-2B 4 O
E1 To filter 1 5/16-12UNF-2B 40 X7)
E2 From filter 1 5/16-12UNF-2B 40 X7)
K1 Flushing port 1 5/16-12UNF-2B 5 O
3)
K2, K3 Flushing port 1 5/8-12UNF-2B 4 X4)
R(L) Return resp, aeration 1 5/8-12UNF-2B 4 O4)
3)
U Flushing port (bearing flushing) 3/4-16UNF-2B 7 X
E3 Boost port (external) 1 5/16-12UNF-2B 40 X
ME3 Measuring port boost pressure 9/16-18UNF-2B 40 X
K4 Accumulator port 1 5/16-12UNF-2B 40 X
MK4 Measuring port flushing pressure 9/16-18UNF-2B 40 X
M1, M2 Measuring port control pressure M18 × 1.5 400 X
XA, XB, XAB Pilot pressure port , pressure control 9/16-18UNF-2B 350 X
T(D) Drain M14 × 1.5 4 X

1) Depending on the application, momentary pressure peaks can 4) Depending on the installation position, T, K2, K3 or R(L) must be
occur. Keep this in mind when selecting measuring devices and connected (see also"Installation instructions" page 28)
fittings. 5) O = Must be connected (plugged when delivered)
2) Only dimensions according to SAE J518, metric fastening thread is X = Plugged (in normal operation)
a deviation from standard. 6) Always plugged when delivered without charge pump
3) The countersink can be deeper than that specified in the standard. 7) Open when using charge filter

Fig. 20: Hydraulic circuit for SP 250

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14 Hägglunds SP 250 to SP 750 | Axial piston pump


Hägglunds SP 355

Fig. 21: Dimension SP 355

Bosch Rexroth AB, RE 15333/04.2021

 Axial piston pump | Hägglunds SP 250 to SP 750 15


Table 13: Ports SP 355

Ports Description Size pmax [bar]1) State5)

A, B Pressure port SAE 1 1/2" code 62 400 O
S Suction port SAE 2 1/2" code 612) 30 O6)
MA, MB, MAB Measuring port operating pressure 9/16-18UNF-2B 400 X
MS Measuring port suction pressure 9/16-18UNF-2B 30 X
T Oil discharge 1 5/8-12UNF-2B3) 4 X4)
T1 Drain port flushing pressure relief valve 9/16-18UNF-2B 4 O
E1 To filter 1 5/16-12UNF-2B 40 X7)
E2 From filter 1 5/16-12UNF-2B 40 X7)
K1 Flushing port 1 5/16-12UNF-2B 5 O
3)
K2, K3 Flushing port 1 5/8-12UNF-2B 4 X4)
R(L) Return resp, aeration 1 5/8-12UNF-2B 4 O4)
3)
U Flushing port (bearing flushing) 3/4-16UNF-2B 7 X
E3 Boost port (external) 1 5/16-12UNF-2B 40 X
ME3 Measuring port boost pressure 9/16-18UNF-2B 40 X
K4 Accumulator port 1 5/16-12UNF-2B 40 X
MK4 Measuring port flushing pressure 9/16-18UNF-2B 40 X
M1, M2 Measuring port control pressure M18 × 1.5 400 X
XA, XB, XAB Pilot pressure port , pressure control 9/16-18UNF-2B 350 X
T(D) Drain M14 × 1.5 4 X

1) Depending on the application, momentary pressure peaks can connected (see also"Installation instructions" page 28)
occur. Keep this in mind when selecting measuring devices and 5) O = Must be connected (plugged when delivered)
fittings. X = Plugged (in normal operation)
2) Only dimensions according to SAE J518, metric fastening thread is 6) Always plugged when delivered without charge pump
a deviation from standard. 7) Open when using charge filter
3) The countersink can be deeper than that specified in the standard.
4) Depending on the installation position, T, K2, K3 or R(L) must be

Fig. 22: Hydraulic circuit for SP 355

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16 Hägglunds SP 250 to SP 750 | Axial piston pump


Hägglunds SP 500

Fig. 23: Dimension SP 500

Bosch Rexroth AB, RE 15333/04.2021

 Axial piston pump | Hägglunds SP 250 to SP 750 17


Table 14: Ports SP 500

Ports Description Size pmax [bar]1) State5)

A, B Pressure port SAE 2" code 62 400 O
S Suction port SAE 2 1/2" code 612) 30 O6)
MA, MB, MAB Measuring port operating pressure 9/16-18UNF-2B 400 X
MS Measuring port suction pressure 9/16-18UNF-2B 30 X
T Oil discharge 1 7/8-12UNF-2B3) 4 X4)
T1 Drain port flushing pressure relief valve 9/16-18UNF-2B 4 O
E1 To filter 1 5/16-12UNF-2B 40 X7)
E2 From filter 1 5/16-12UNF-2B 40 X7)
K1 Flushing port 1 5/16-12UNF-2B 5 O
3)
K2, K3 Flushing port 1 7/8-12UNF-2B 4 X4)
R(L) Return resp, aeration 1 7/8-12UNF-2B 4 O4)
3)
U Flushing port (bearing flushing) 3/4-16UNF-2B 7 X
E3 Boost port (external) 1 5/16-12UNF-2B 40 X
ME3 Measuring port boost pressure 9/16-18UNF-2B 40 X
K4 Accumulator port 1 5/16-12UNF-2B 40 X
MK4 Measuring port flushing pressure 9/16-18UNF-2B 40 X
M1 Measuring port control pressure M22×1.5 400 X
M2 Measuring port control pressure M14x1.5 350 X
XA, XB, XAB Pilot pressure port , pressure control 9/16-18UNF-2B 4 X
T(D) Drain M18×1.5 4 X

1) Depending on the application, momentary pressure peaks can oc- 4) Depending on the installation position, T, K2, K3 or R(L) must be
cur. Keep this in mind when selecting measuring devices and fit- connected (see also"Installation instructions" page 28)
tings. 5) O = Must be connected (plugged when delivered)
2) Only dimensions according to SAE J518, metric fastening thread is X = Always plugged (in normal operation)
a deviation from standard. 6) Plugged when delivered without charge pump
3) The countersink can be deeper than that specified in the standard. 7) Open when using charge filter

Fig. 24: Hydraulic circuit for SP 500

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18 Hägglunds SP 250 to SP 750 | Axial piston pump


Hägglunds SP 750

Fig. 25: Dimension SP 750

Bosch Rexroth AB, RE 15333/04.2021

 Axial piston pump | Hägglunds SP 250 to SP 750 19


Table 15: Ports SP 750

Ports Description Size pmax [bar]1) State5)

A, B Pressure port SAE 2" code 62 400 O
S Suction port SAE 2 1/2" code 612) 30 O6)
MA, MB, MAB Measuring port operating pressure 9/16-18UNF-2B 400 X
MS Measuring port suction pressure 9/16-18UNF-2B 30 X
3)
T Oil discharge 1 7/8-12UNF-2B 4 X4)
T1 Drain port flushing pressure relief valve 9/16-18UNF-2B 4 O
E1 To filter 1 5/16-12UNF-2B 40 X7)
E2 From filter 1 5/16-12UNF-2B 40 X7)
K1 Flushing port 1 5/8-12UNF-2B 5 O
3)
K2, K3 Flushing port 1 7/8-12UNF-2B 4 X4)
R(L) Return resp, aeration 1 7/8-12UNF-2B 4 O4)
3)
U Flushing port (bearing flushing) 3/4-16UNF-2B 7 X
E3 Boost port (external) 1 5/16-12UNF-2B 40 X
ME3 Measuring port boost pressure 9/16-18UNF-2B 40 X
K4 Accumulator port 1 5/16-12UNF-2B 40 X
MK4 Measuring port flushing pressure 9/16-18UNF-2B 40 X
M1 Measuring port control pressure M22×1.5 400 X
M2 Measuring port control pressure M14x1.5 350 X
XA, XB, XAB Pilot pressure port , pressure control 9/16-18UNF-2B 4 X
T(D) Drain M18×1.5 4 X

1) Depending on the application, momentary pressure peaks can oc- 4) Depending on the installation position, T, K2, K3 or R(L) must be
cur. Keep this in mind when selecting measuring devices and fit- connected (see also"Installation instructions" page 28)
tings. 5) O = Must be connected (plugged when delivered)
2) Only dimensions according to SAE J518, metric fastening thread is X = Plugged (in normal operation)
a deviation from standard. 6) Always plugged when delivered without charge pump
3) The countersink can be deeper than that specified in the standard. 7) Open when using charge filter

Fig. 26: Hydraulic circuit for SP 750

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20 Hägglunds SP 250 to SP 750 | Axial piston pump


Through drive

Hägglunds SP can be supplied with through drive despite Through drive kit
the integrated boost pump, in accordance with the type The scope of delivery include: hub, mounting bolts, seal
code for tandem combinations on page 2. When order- and, if applicable, an intermediate flange. See Table 18 for
ing combination pumps, the type designations of the 1st material numbers to the different through drive kits.
and 2nd pump must be connected by a “+”.
End cover
▶ Order example: All single pumps are equipped with end cover, a fluid-
SP 355+250 SR-V-EP2437763 tight, pressure-tight cover. In tandem combination is this
removed from the 1st pump and replaced with through
drive.

SP SP
(1st pump) (2nd pump)

m1, m2 [kg]
m1 m2
l1, l2 [mm]
+ m2 • 1
Tm = (m1 • l1 + m3 • l3) [Nm]
l2 102
l1

l2

Fig. 27: Tandem pump

Table 16: Total length A

SP SP (2nd pump with end cover)
(1st pump) 250 355 500
250 1079 mm – –
355 1086 mm 1114 mm –
500 1143 mm 1150 mm 1235 mm

Table 17: Permissible mass torque

Size 250 355 500 750
Permissible mass torque Tm Nm 9300 9300 15600 19500
Permissible mass torque for dynamic mass Tm Nm 930 930 1560 1950
acceleration 10g ≙ 98.1 m/s2
Weight m1, m2*) kg 260 275 390 520
Distance from center of gravity l1 mm 270 280 300 330
l2 mm See Table 18
)
* For SP 40 to SP 180 see RE 15328

Bosch Rexroth AB, RE 15333/04.2021

 Axial piston pump | Hägglunds SP 250 to SP 750 21


Overview of mounting options on SP

Table 18: Through drive kit for SP combinations

Material number
First pump Second pump1) l2 mm
through drive kit1)
250 40 R902463213 692
250 71 R902454043 714
250 125 R902455342 741
250 180 R902459647 751
250 250 R902430247 817
355 40 R902463213 699
355 71 R902454043 721
355 125 R902455342 748
355 180 R902459647 758
355 250 R902430247 824
355 355 R902424579 855
500 40 R902466240 735
500 71 R902466238 757
500 125 R902454402 784
500 180 R902459654 794
500 250 R902424238 881
500 355 R902475323 891
500 500 R902422331 911

1) Hub for spline shaft according to DIN 5480 (e.g. W32)

Through drive kit

Fig. 28: Through drive kit

 RE 15333/04.2021, Bosch Rexroth AB

22 Hägglunds SP 250 to SP 750 | Axial piston pump


Dimensions through drive

Table 19: Dimensions through drive

Flange ISO 3019-2 Hub for splined Availability over sizes

Diameter shaft DIN 5480 250 355 500 M61)
2)
125, 4-hole W32x2x14x9 g ○ ● ●
140, 4-hole W40x2x18x9 g ○ ○ ●
ø2
160, 4-hole W50x2x24x9 g ● ● ● 00

+0.07
ø160 +0.02
M3
3)
224, 4-hole W60x2x28x9 g ● ○ ○

● = Available ○ = On request

45º M5
M4 M4
M3 M1 (to mounting flange)
M6 1)
SP 125/SP 180 (second pump)
2)

First pump M1 M3 M4 M5 M6
+0.07
ø125 +0.02

3)
Size
60
ø1 250 531 12.5 66 10
355 538 12.5 66 10 M16; 22 deep
500 574 12.5 67 10

45º Fig. 31: Dimensions through drive SP 125/SP 180

M5
M1(to mounting flange)
SP 40 (second pump)

First pump M1 M3 M4 M5 M6
Size
M61) 2)
355 539 11.5 46 10
M12; 18 deep
500 575 12.5 51 10
Fig. 29: Dimensions through drive SP 40 ø2
80

+0.10
ø224 +0.03
3)

M4 M3
M3
M61)
2)
45º M5
M4
M1(to mounting flange)
+0.07
ø140 +0.02

3)

0 SP 250 (second pump)

ø 18

First pump M1 M3 M4 M5 M6
Size

45 250 547 12.5 81 8

º
M5 355 554 12.5 81 8 M20; 30 deep
M1 (to mounting flange)
500 611 12.5 81 8
SP 71 (second pump)
Fig. 32: Dimensions through drive SP 250
First pump M1 M3 M4 M5 M6
1) Thread according to DIN 13, see instruction manual for details on
Size
tightening torques
355 541 12.5 60 10 2) Four mounting bolts and O-ring seal are included in the scope of
M12; 14.5 deep
500 577 14.5 50 10 delivery.
3) Flange dimension second pump
Fig. 30: Dimensions through drive SP 71

Bosch Rexroth AB, RE 15333/04.2021

 Axial piston pump | Hägglunds SP 250 to SP 750 23


Table 20: Dimensions through drive

Flange ISO 3019-2 Hub for splined Availability over sizes

Diameter shaft DIN 5480 250 355 500

224, 4-hole W70x3x22x9 g ○ ● ●

315, 8-hole W80x3x25x9 g ○ ○ ●
● = Available ○ = On request

M61) 3)
M61) 2)
4)

ø1 ø3
80 60
+0.10
ø224 +0.03

+0.10
ø315 +0.03
M3 3)
3)
M3

45
45 °
8x

° M5 22° 30”
45

M4 M5
°

M1(to mounting flange) M4

M1 (to mounting flange)
SP 355 (second pump) SP 500 (second pump)

First pump M1 M3 M4 M5 M6 First pump M1 M3 M4 M5 M6

Size Size
355 575 12.4 92 8 M20; 30 deep 500 611 12.5 94.5 8 M20; 30 deep
Fig. 33: Dimensions through drive SP 355 Fig. 34: Dimensions through drive SP 500

1) Thread according to DIN 13, see instruction manual for details on 3) Flange dimension second pump
tightening torques 4) Eight mounting bolts and O-ring seal are included in the scope of
2) Four mounting bolts and O-ring seal are included in the scope of delivery.
delivery.

 RE 15333/04.2021, Bosch Rexroth AB

24 Hägglunds SP 250 to SP 750 | Axial piston pump


Integrated boost pump and valve technology

(see Fig. 36 for position references)
Integrated boost pump (Pos. 9)
Pressure compensator valve (Pos. 2)
Sizes see Table 1
The SP pump has one common internal pressure
Control pressure relief valve (for EP and HD) (Pos. 8)
compensator relief valve (2) for both sides, A and B.
Direct operated, high-pressure-related relief.
For different pressure setting between the sides, two
At low working pressure, the auxiliary pump pressure is
external pressure relief valves must be added. The valves
regulated to the set value (e.g. 32 bar). This pressure is
are connected to XA (A-port compensator setting) and XB
needed by the HD and EP controls to swivel out reliably.
(B-port compensator setting). The external valves must be
Using this valve saves the use of a separate control pres-
drained to tank.
sure pump.
Observe that relief valve (2) must be set on a higher
If the working pressure exceeds the pressure of the boost
pressure level than the two external relief valves.
pump, control is provided by the check valve via the high
These relief valves must be ordered separately and must
pressure. At the same time, the increase in working pres-
be installed on site. (They are not mounted on the pump)
sure relieves the control pressure relief valve.
(Spare part pump). If pump is in a new manufacturing of
The boost pump pressure is hereby reduced to the set
a drive unit then these will of course be mounted in the
boost pressure (e.g. 15 bar).
drive unit.
This function leads to energy savings, improved efficiency
and a longer service life of the auxiliary pump.
Standard value that is set on pressure compensation is
For setting values, see Table 6.
350 bar, if other value is needed add a comment when
ordering the pump.
Control fluid filter (Pos. 10)
The HD and EP controls of the sizes 500 and 750 with
High-pressure relief valve (Pos. 5)
internal control pressure supply from the high pressure
Two pilot-operated pressure relief valves use pressure
are equipped with 0.2 mm coarse dirt filters as standard.
limitation to prevent damage to the hydraulic pump result-
ing from overpressure. A pressure relief valve is assigned
Flushing valve (Pos. 4)
to each pressure side.
To open the flushing valve safely, the pressure differential
Protection is provided by reducing the high pressure to
between A and B is required, as shown in Fig. 35. The
the low pressure side.
required pressure differential depends on the rotational
The pressure limitation is set by default to pressure com-
speed and the size. The circuit temperature needs to be
pensator (2) + 40 bar, if another setting is required add
monitored to avoid any damage to the system.
that as a comment when order the pump.

Boost pressure
To prevent damage to the system, low pressure monitoring
is recommended, which monitors the static pressure
35
component. Port MK4 are suitable, also ME3 can be used.
Cracking pressure differential [bar]

NG750
In this datasheet all values for charge pressure monitoring 30
NG500 NG355
are refered to MK4. For normal operations, 15bar (mea- 25
sured in MK4) charge pressure is set. For operation in
20
applications where dynamic pressure drops may occur.a NG250
higher charge pressure value must be set. 15

10
The series 33 pumps can have 10 bar, but the lowest
allowed pressure 8 bar (under 2 seconds) is the same for 5

both series 30 and 33, so in practice the level 15 bar is 0

1000 1500 2000
also used for series 33 pumps. 800 2200
For shock load applications use an accumulatior in K4. Rotational speed [rpm]

Fig. 35: Cracking pressure differential for flushing valve

Bosch Rexroth AB, RE 15333/04.2021

 Axial piston pump | Hägglunds SP 250 to SP 750 25


Fig. 36: Example circuit diagram SP 500

Table 21: Component descriptions

Components
1 EPG control
2 Pressure relief valve
3 Boost-pressure relief valve
4 Flushing valve
5 High-pressure relief valves
6 Bypass valve
7 Boost check valves
8 Control pressure relief valve
9 Integrated boost pump
10 Control fluid filter for HD and EP (sizes 500 and 750)

 RE 15333/04.2021, Bosch Rexroth AB

26 Hägglunds SP 250 to SP 750 | Axial piston pump


External boost pressure supply

Without integrated boost pump

Port E2 is used for flow from external charge pump.
SP-pump without internal charge pump, a dummy kit is
installed where the internal charge pump should be, S-port
is plugged and channel between E1 and E2 is plugged,
see Fig. 37.
SP-pumps that have active flushing of shaft seal (series 33)
must be handled different compared to series 30 (No active
flushing). Fig. 38 shows an extra line to E4 and T2 con-
nected to tank. To achive flushing and drainage the pump
must be fitted with plugs, shown in Fig. 38).

Note!
Fig. 37: Example circuit diagram SP 500 S30 without integrated
Instructions above must be fullfilled to avoid damage
charge pump
of the pump!

For the location and dimensions of the port E2, see Fig. 40 and
Table 24

Table 22: Connections

Ports Pmax [bar] State

Boost pressure supply for version
E2 40 O
without filter
A, B Working line (pressure port) 400 O
S Suction port (only for version F) 30 O
MA, MB, MAB Measuring working pressure A/B 400 X
MS Measuring suction 30 X
T Fluid drain 4 X
T2 Drain active flushing 4 X
E1 Filter, supply 40 X
E2 Filter, return (for version with filter) 40 X Fig. 38: Example circuit diagram SP 500 S33 without integrated
charge pump
E3 Boost pressure supply 40 X
E4 Inlet active flushing 40 X Table 23: Component descriptions

K1 Flushing port 5 O Components

K2, K3 Fluid filling + air bleeding 4 X 1 EP control
R(L) Return flow (drain port) 4 O 2 Pressure relief valve
U Bearing flushing 7 X 3 Boost-pressure relief valve
ME3 Measuring boost pressure 40 X 4 Flushing valve
K4 Accumulator port 40 X 5 High-pressure relief valves
MK4 Measuring boost pressure 40 X 6 Bypass valve
M1 Measuring stroking chamber pressure 400 X 7 Boost check valves
Measuring stroking chamber pres- 8 Control pressure relief valve
M2 400 X
sure
10 Control fluid filter for HD and EP (sizes 500 and 750)
12, 13, 14 Plug (observe different sizes)

Bosch Rexroth AB, RE 15333/04.2021

 27

Filtration types1)

Regardless of the selected boost circuit filtration, the HD

and EP controls in sizes 500 and 750 are equipped with
0.2 mm control fluid coarse dirt filters as standard (see
Fig. 39, pos 10.)

Without filter in the boost circuit

SP pumps are normally not configured for boost circuit
filtration.
Ports E1 and E2 are delivered plugged, pressure-proof and
internally connected.

Ports for external boost circuit filtration

A boost circuit filter can be connected to these ports later
on (see Fig. 39 pos 11).
Ports E1 and E2 are intended for a filter port.
The internal passage between E1 and E2 must be plugged
(pos. 12) for this purpose. Fig. 39: Example Circuit diagram SP 5001)

Table 26: Component description

M2

Components
1 EPG control
2 Pressure relief valve
M1
3 Boost-pressure relief valve
Section Z
4 Flushing valve
5 High-pressure relief valves
6 Bypass valve
T2
E4 7 Boost check valves
E2 M3 8 Control pressure relief valve
E1
9 Integrated boost pump
Fig. 40: Port locations 10 Control fluid filter for HD and EP (sizes 500 and 750)

Table 24: Distance and port dimensions 11 Filter with bypass

12 Plug
Size M1 M2 M3 Port E1/E2
250 477 55 193 1 5/16-12UNF-2B 18 deep
355 484 55 193 1 5/16-12UNF-2B 18 deep
500 520 55 193 1 5/16-12UNF-2B 18 deep
750 585 55 194 1 5/16-12UNF-2B 18 deep

Table 25: Max pressure in filtration ports

Ports pmax [bar]

E1 Filter, supply 40
E2 Filter, return 40
1) For components see Table 26 and ports, Table 12, Table 13,
Table 14 and Table 15

 RE 15333/04.2021, Bosch Rexroth AB

28

Installation instructions

General Installation position

The axial piston unit must be filled with hydraulic fluid See the following examples (1 to 8) in Fig. 41 to Fig. 48.
and air bled during commissioning and operation. This Further installation positions are available upon request.
must also be observed following a longer standstill as the Usually in Hägglunds Drive Units the installation example 4
axial piston unit may empty via the hydraulic lines. in Fig. 44 is used
With particular regard to the “drive shaft upwards” instal-
lation position, we recommend bearing flushing to lubricate Note!
the front bearing and shaft seal at port U. See page 5. You can expect installation examples 2, 3, 6 and 7 to
The leakage in the housing area must be directed to the affect the closed loop control. Due to gravity, dead
reservoir via the highest drain port (T, R(L), K2, K3). weight and case pressure, minor characteristic shifts
If a shared drain line is used for several units, make sure and actuating time changes may occur.
that the respective case pressure is not exceeded. The
shared drain line must be dimensioned to ensure that the
maximum permissible case pressure of all connected units Table 27: Important ports and distances when pump is installed
is not exceeded in any operational conditions, particularly Key
at cold start. If this is not possible, separate reservoir S Suction port
lines must be installed if necessary. T, K2, K3, Fluid filling + air bleeding (drain port)
To achieve favorable noise values, decouple all connecting R(L)
lines using elastic elements and avoid above-reservoir A, B Pressure port
installation. U Bearing flushing port
In all operating conditions, the suction lines and the drain SB Baffle (baffle plate)
lines must flow into the reservoir below the minimum fluid
ht min Minimum required immersion depth (200 mm)
level. The permissible suction height hS results from the
hmin Minimum required distance to the reservoir bot-
overall loss of pressure, it must not, however, be higher
tom (100 mm)
than hS max = 800 mm. The minimum suction pressure at
hs max Maximum permissible suction height 800 mm. To
port S must also not fall below 0.8 bar absolute during be sure always check boost pump specification!
operation.
For external boost pressure supply please refer to the
attachment pump data sheet for details on the minimum
suction pressure.
When designing the reservoir, ensure that there is ade-
quate spacing between the suction line and the drain line.
This minimizes oil turbulence and carries out degassing,
which prevents the heated hydraulic fluid from being
sucked directly back in again.

Bosch Rexroth AB, RE 15333/04.2021

 Axial piston pump | Hägglunds SP 250 to SP 750 29


Below-reservoir installation (recommended)

Below-reservoir installation means that the axial piston
unit is installed outside of the reservoir and below the
minimum fluid level of the reservoir.

Installation position Air bleeding1) Filling Installation position Air bleeding1) Filling
R(L) R(L) K3; R(L) plug K3
SB SB
ht min ht min

h min h min

R(L)
B(A)
K3
R(L)

K2 S

15 0 15
T S K2

Fig. 41: Example 1 Fig. 43: Example 3

Installation position Air bleeding1) Filling Installation position Air bleeding1) Filling
K2; R(L) plug K2 T; R(L) plug T
SB SB

ht min ht min

h min h min

T U
K2

S K2 R(L)
15 0 15

R(L)

K3 S
B(A)

Fig. 42: Example 2 Fig. 44: Example 4

1) To air bleed the stroking chamber, use the highest port on the control
(see control data sheet)

 RE 15333/04.2021, Bosch Rexroth AB

30 Hägglunds SP 250 to SP 750 | Axial piston pump


Above-reservoir installation
Above-reservoir installation means that the axial piston
unit is installed above the minimum fluid level of the
reservoir.
A check valve in the drain line is to be avoided. Exceptions
may be permissible, please contact your Bosch Rexroth
representative.

Installation position Air bleeding1) Filling Installation position Air bleeding1) Filling
R(L) R(L) K3 ; R(L) plug K3

B(A) K3
R(L)
R(L)

15 0 15
K2 S

hs max
K2
T
hs max

S SB SB
ht min ht min

h min h min

Fig. 45: Example 5 Fig. 47: Example 7

Installation position Air bleeding1) Filling Installation position Air bleeding1) Filling
K2 ; R(L) plug K2 T; R(L) plug T

K2
T U
S
15 0 15

K2
R(L)
S R(L)
hs max

K3 B(A)
hs max

SB SB

ht min ht min

h min h min

Fig. 46: Example 6 Fig. 48: Example 8

1) To air bleed the stroking chamber, use the highest port on the control
(see control data sheet)

Bosch Rexroth AB, RE 15333/04.2021

 Axial piston pump | Hägglunds SP 250 to SP 750 31


Project planning notes Safety instructions

▶ The pump SP is designed to be used in closed circuit. ▶ During and shortly after operation, there is a risk of
▶ The project planning, installation and commissioning of getting burnt on the axial piston unit and especially on
the axial piston unit requires the involvement of quali- the solenoids. Take the appropriate safety measures
fied skilled personnel. (e.g. by wearing protective clothing).
▶ Before using the axial piston unit, please read the ▶ Moving parts in control equipment (e.g. valve spools)
corresponding instruction manual (92105-01-B) com- can, under certain circumstances, get stuck in position
pletely and thoroughly. If necessary, this can be as a result of contamination (e.g. impure hydraulic
requested from Bosch Rexroth. fluid, abrasion, or residual dirt from components). As a
▶ The specified data and notes contained herein must be result, the hydraulic fluid flow and the build-up of
observed. torque in the axial piston unit can no longer respond
▶ Preservation: Our axial piston units are supplied as correctly to the operator's specifications. Even the use
standard with preservative protection for a maximum of various filter elements (external or internal flow
of 12 months. If longer preservative protection is filtration) will not rule out a fault but merely reduce
required (maximum 24 months), please specify this in the risk. The machine/system manufacturer must test
plain text when placing your order. The preservation whether remedial measures are needed on the machine
periods apply under optimal storage conditions, details for the application concerned in order to bring the
of which can be found in the data sheet 90312 or in driven consumer into a safe position (e.g. safe stop)
the instruction manual. and ensure any measures are properly implemented.
▶ Depending on the operating conditions of the axial
piston unit (working pressure, fluid temperature), the
characteristic curve may shift.
▶ Not all versions of the product are approved for use in
a safety function according to ISO 13849. Please con-
sult the responsible contact person at Bosch Rexroth if
you require reliability parameters (e.g. MTTFd) for
functional safety.

Related documents

For more information of pump in drive systems see documents in Table 28

Table 28: Related documents

Title Document no Document type

Hägglunds DUe drive unit RE 15325 Data sheet

Hägglunds DUc drive unit RE 15326 Data sheet

Hydraulic Fluids Based on Mineral Oil and Related Hydrocarbons 90220 Data sheet

Environmentally Acceptable Hydraulic Fluids 90221 Data sheet

Axial piston variable pump A4CSG Series 3x 92105 Data sheet

Hägglunds DUe drive unit RE 15325-WA Installation & Maintenance manual

Hägglunds DUc drive unit RE 15326_WA Installation & Maintenance manual

Axial piston variable pump A4CSG series 3x 92105-01-B Instruction manual

 RE 15333/04.2021, Bosch Rexroth AB

 Bosch Rexroth AB © All rights at Bosch Rexroth AG The data specified above only serve to
895 80 Mellansel, Sweden describe the product. As our products are constantly being further developed,
no statements concerning a certain condition or suitability for a certain
Tel: +46 (0) 660 870 00
application can be derived from ourinformation. The information given does
Fax: +46 (0) 660 871 60 not release the user from the obligation of own judgment and verification. It
www.hagglunds.com must be remembered that our products are subject to a natural process of
wear and aging

Bosch Rexroth AB, RE 15333/04.2021