Manual Handgluds

Type of document Page
PU SPECIFICATION 1 (11)
Title Title (eng) Document No. Rev.Ind
Dokumentation Documentation dd00019530.doc

Issued by Date Review by Type design/group
F27/AWG 2008-12-05 PEC Unit 1203
Documentation for Power Unit

C00P 1203-4394
Project: Monte Verde Cane/Bagasse Rollers - Mill #2
Manufactured by
HÄGGLUNDS DRIVES AB
dd00019530.doc
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Ref nr: Po nr: Dim. drawing: Hyd. Drawing: El. Drawing:
SEP-0020268 193569 HU0 7862 HU0 7863 HU0 7864
Ind. Nr. Type: Project:
1203-4394 PEC 1203-355+355/355+355-450/450-25-1010-00C-00-00-0-440V/60Hz Monte Verde/Dedini
GENERAL DATA
Weight complete, oil tank empty: ~8400 kg
Main voltage: 440 V/60 Hz
Tank oil volume: 1200 l
Oil level switch

Level from tank top: Low 200 mm
Min 265 mm
Temp sensor: Pt100

Settings in Spider: Max 60°C
Warning 55°C
Start cooling 40°C
Interlock filters 35°C
Min 10°C
DRAIN FILTER (Item 004)

Contamination switch (Item 206): ∆p 2.2 bar
(Signal lock-out at oil temperature < 35°C)
By-pass: ∆p 3.5 bar
RETURN FILTERS (Item 028)

Contamination switch (Item 207): ∆p 5 bar
(Signal lock-out at oil temperature < 35°C)
By-pass: ∆p 7 bar
OIL COOLER WATER

Water temperature, design: max 30°C
Water flow, design: min 300 l/min (150 per cooler)
Water valve voltage: 220 VAC
Oil type, design: ISO VG 150
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SEP-0020268 193569 HU0 7862 HU0 7863 HU0 7864
DATA AND SETTINGS
For all PUMP UNITS
Pump: SP 355
Max flow at 1787 rpm: ~635 l/min (per pump)
Max pressure: 350 bar
Pump compensator pressure: 245 bar
High pressure relief valves: 285 bar

(Crossover relief valves)
Charge pressure relief valves: 15 bar
Control pressure: 30 bar
Charge pressure switch: 8 bar
System pressure transmitters, MAB-port: 4-20 mA/0-400 bar

(Connected to pump 1 and 3)
ELECTRICAL MOTOR
Power: 450 kW
Speed: ~1787 rpm
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SEP-0020268 193569 HU0 7862 HU0 7863 HU0 7864
Item Qty Cat HD number Description
Cabinet Complete
Manufacturer; Hägglunds Drives
001 1 D DS 00641-801 Type; A1203-B0-C130-D0-E4429-F910-G04-H0009
Cabinet feet
Manufacturer; Trelleborg
002 6 C 478 2277-110 Type; TF 1200
Ball valve BSP 1"

Manufacturer; Pettinaroli
003 1 D 577 7221-055 Type; 51/3 1-1"
Oil filter, single Filter cartridge not incl.

004 1 C 478 3233-602 Type; SL 400 2.2/3.5-30
Manufacturer;
005 Type;
Air filter complete

006 1 C 478 3233-640 Type; ELF P7 F10 W1.0/03044972
Filter cartridge
007 1 A 478 3233-641 Type; 0007L010P
Level gauge
Manufacturer; Stauff
008 1 C 478 2277-035 Type; SNA-254-B-N
Quick connection
Manufacturer; Faster
009 1 C 478 2277-032 Type; ANV 1GAS M
Quick connection BSP 1"

010 1 C 478 2277-031 Type; ANV 1GAS F
Pump complete SP 355 SR-V-EP-

011 4 C 577 1000-842 Type; -
Seal kit pump complete SP 355

012 4 B 577 6216-039 Type; -
Category of spare A = Maintenance

B = 1 st need
C = 2 nd need
D = No need
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SEP-0020268 193569 HU0 7862 HU0 7863 HU0 7864
Shaft seal kit Incl. in Item 012

013 4 B 577 6216-025 Type; -
Manufacturer;
014 Type;
Manufacturer;
015 Type;
Electro hydraulic stroker Incl. in Item 011

016 4 C 577 6216-051 Type; -
Manufacturer;
017 Type;
Manufacturer;
018 Type;
Manufacturer;
019 Type;
Shaft coupling complete

Manufacturer; KTR
020 2 C 178 3029-816 Type; R110.100-P500602 95SH
Coupling insert Incl. in Item 020

Manufacturer; KTR
021 2 B 478 3233-868 Type; R110 95° Shore
Anti vibration mount

Manufacturer; Trelleborg
022 8 C 478 2277-007 Type; RA 800 EMB
Manufacturer;
023 Type;
Gauge isolator valve

Manufacturer; FT
024 8 C 478 2277-054 Type; FT292-G-T

B = 1 st need
C = 2 nd need
D = No need
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SEP-0020268 193569 HU0 7862 HU0 7863 HU0 7864
Pressure gauge 0-60 bar

Manufacturer; Wika
025 4 C 5693 4121-060 Type; 2750-63-0-060-21
Pressure gauge 0-400 bar

Manufacturer; Wika
026 4 C 5693 4121-400 Type; 2750-63-0-400-21
Test connection
Manufacturer; Hydrotechnic
027 24 C 2529 2412-310 Type; 2103-01-53.00, 9/16" UNF X M16
Oil filter, single Filter cartridge not incl.

028 4 C 478 3233-663 Type; SM 400 5/7-30
Filter cartridge
029 5 A 478 3233-622 Type; 400-10
Butterfly valve
Manufacturer; Hydrower
030 4 D 478 3233-209 Type; AB 16 S-63-HE
Hose
Manufacturer; Parker
031 4 C 478 3233-714 Type; 811-2½"
Hose
Manufacturer; Specma
032 2 C 577 7314-208 Type; 722-03/1400/P84-03-07/P84-03-07
Hose
033 2 C 577 7314-315 Type; 722-03/1050/P84-03-07/P84-03-07
Hose
034 2 C 577 7314-208 Type; 722-03/1400/P84-03-07/P84-03-07
Hose
035 1 C 577 7314-212 Type; R1-04/2200/P84-04-07/P49-04-07
Hose
036 1 C 478 2277-524 Type; R1-16/1800/P49-16-21/P84-16-21

B = 1 st need
C = 2 nd need
D = No need
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SEP-0020268 193569 HU0 7862 HU0 7863 HU0 7864
Hose
037 1 C 478 2277-591 Type; R1-20/0950/P49-20-26/P84-20-26
Hose
038 2 C 478 2277-906 Type; 722-03/800/P84-03-07/P84-03-07
Check valve CP=0.5 bar

039 4 C 478 3233-577 Type; VU1F1FB
Hose
040 1 C 577 7314-111 Type; R1-24/2400/P49-24-30/P84-24-30
Hose
041 1 C 577 7315-105 Type; R1-24/1650/P84-24-30/P49-24-30
Oil cooler water

Manufacturer; Bowman
042 2 C 577 6411-038 Type; PK600
Water valve
Manufacturer; Ahlsell
043 1 C 577 7221-015 Type; SS 2343 M.EL VM9283, 220V, 50/60Hz
Check valve CP=8 bar

044 2 C 478 3233-580 Type; VU1F1FU
Manufacturer;
045 Type;
Hose
046 1 C 577 7314-111 Type; R1-24/2400/P49-24-30/P84-24-30
Hose
047 1 C 577 7315-559 Type; R1-24/3000/P49-24-30/P84-24-30
Manufacturer;
048 Type;

B = 1 st need
C = 2 nd need
D = No need
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SEP-0020268 193569 HU0 7862 HU0 7863 HU0 7864
Hose
049 1 C 577 7315-306 Type; R1-24/2500/P49-24-30/P84-24-30
Hose
050 1 C 577 7314-129 Type; R1-24/1250/P84-24-30/P49-24-30
Hose
051 1 C 577 7314-129 Type; R1-24/1250/P84-24-30/P49-24-30
Hose
052 1 C 577 7315-306 Type; R1-24/2500/P49-24-30/P84-24-30
Ball valve
053 4 C 577 7221-018 Type; Internal/Internal DN40 915 24
Check valve CP=5 bar

054 2 C 478 3233-587 Type; VU112F112FM
T-test connection
Manufacturer; Hydrotechnic
055 8 C 577 7314-538 Type; JIC 7/16UNF
Hose
056 1 C 478 2277-581 Type; R1-16/0550/P49-16-21/P84-16-21
Hose
057 1 C 577 7314-204 Type; R1-16/2500/P49-16-21/P84-16-21
Hose
058 1 C 478 2277-581 Type; R1-16/0550/P49-16-21/P84-16-21
Hose
059 1 C 478 2277-902 Type; R1-16/2200/P49-16-21/P84-16-21
Hose
060 1 C 577 7315-374 Type; R1-20/2200/P49-20-26/P84-20-26

B = 1 st need
C = 2 nd need
D = No need
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SEP-0020268 193569 HU0 7862 HU0 7863 HU0 7864
Manufacturer;
061 Type;
Hose
062 2 C 577 7314-208 Type; 722-03/1400/P84-03-07/P84-03-07
Manufacturer;
063 Type;
Hose
064 2 C 577 7315-439 Type; 722-03/1600/P84-03-07/P84-03-07
Hose
065 1 C 577 7315-288 Type; R1-04/2900/P49-04-07/P84-04-07
Hose
066 1 C 478 2277-900 Type; R1-16/1650/P49-16-21/P84-16-21
Hose
067 2 C 478 2277-581 Type; R1-16/0550/P49-16-21/P84-16-21
Manufacturer;
068 Type;
Pressure relief valve

Manufacturer; Rexroth
069 2 C 577 7211-081 Type; DB-30-G2N5X/50-XYU
Hydraulic motor/Flushing kit

070 2 B 078 0451-007 Type; MB 2400-C-N-XX-00/Flushing kit
Manufacturer;
071 Type;
Manufacturer;
072 Type;

B = 1 st need
C = 2 nd need
D = No need
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SEP-0020268 193569 HU0 7862 HU0 7863 HU0 7864
Electric motor
Manufacturer; ABB
201 2 C 577 6115-283 Type; M2CA 355 LKD4 3GCA 352 540-BDA.002
Manufacturer;
202 Type;
Electric motor, water valve Incl. in Item 043

203 1 B 577 7221-016 Type; 735, VM9283, 220V, 50/60Hz
Temperature sensor PT100

Manufacturer; INOR
204 1 B 577 7112-003 Type; 66RNS1011251213
Level switch
Manufacturer; Hemomatik
205 1 B 478 3233-206 Type; HMFDHI-OO O1=200 O2=265
Filter indicator
206 1 B 478 3233-644 Type; VD 2.2 LE.0/-30C
Filter indicator
207 4 B 478 3233-645 Type; VD 5 LE.1/-30C SO378-03043225
Manufacturer;
208 Type;
Suction line indicator

Manufacturer; Steute
209 4 B 478 3233-200 Type; ES 95 R 1Ö/1S
Manufacturer;
210 Type;
Pressure switch 0-60 bar

Manufacturer; Hydac
211 4 B 478 3233-214 Type; EDS 410-060-4-062
Manufacturer;
212 Type;

B = 1 st need
C = 2 nd need
D = No need
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SEP-0020268 193569 HU0 7862 HU0 7863 HU0 7864
Analog temperature sensor Pt100

Manufacturer; JUMO
213 2 B 577 7112-063 Type; PT100/902004/25-370-1003-1-6-30-102—26/000
Speed encoder
Manufacturer; Leine & Linde
214 2 B 378 1444-801 Type; SPLL 85D-1000
Manufacturer;
215 Type;
Manufacturer;
216 Type;
Pressure transmitter
Manufacturer; Hydac
217 2 B 5693 4745-006 Type; HDA4745-A-400-000, 4-20 mA, 0-400 bar, BSP 1/4"
Manufacturer;
218 Type;
Solenoid 24VDC
219 4 B 577 6216-056 Type; -
Solenoid 24VDC
220 4 B 577 6216-056 Type; -
FuseHolder
Manufacturer; Phoenix Contact
221 1 D 576 8110-001 Type; UK5 HESI
Fuse
Manufacturer; Littlefuse
222 2 A 576 6809-250 Type; 2.5A 5X20 mm, Slow blow
Relay Socket
Manufacturer; Releco // OEM Automatik
223 1 D 576 7231-004 Type; S9M
Relay 24VDC (4 pole)

Manufacturer; Releco // OEM Automatik
224 1 B 576 6016-424 Type; C9-A41DX24D

B = 1 st need
C = 2 nd need
D = No need
dd00019530.doc

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Type of document Page

Dokumentation Documentation dd00019530.doc

F27/AWG 2008-12-05 PEC Unit 1203

Documentation for Power Unit

Project: Monte Verde Cane/Bagasse Rollers - Mill #2

Weight complete, oil tank empty: ~8400 kg

Main voltage: 440 V/60 Hz

Tank oil volume: 1200 l

Oil level switch

Temp sensor: Pt100

DRAIN FILTER (Item 004)

RETURN FILTERS (Item 028)

OIL COOLER WATER

Oil type, design: ISO VG 150

DATA AND SETTINGS

For all PUMP UNITS

Max flow at 1787 rpm: ~635 l/min (per pump)

Max pressure: 350 bar

Pump compensator pressure: 245 bar

High pressure relief valves: 285 bar

Charge pressure relief valves: 15 bar

Control pressure: 30 bar

Charge pressure switch: 8 bar

System pressure transmitters, MAB-port: 4-20 mA/0-400 bar

Item Qty Cat HD number Description

Ball valve BSP 1"

Oil filter, single Filter cartridge not incl.

Air filter complete

Quick connection BSP 1"

Pump complete SP 355 SR-V-EP-

Seal kit pump complete SP 355

Category of spare A = Maintenance

Item Qty Cat HD number Description

Shaft seal kit Incl. in Item 012

Electro hydraulic stroker Incl. in Item 011

Shaft coupling complete

Coupling insert Incl. in Item 020

Anti vibration mount

Gauge isolator valve

Category of spare A = Maintenance

Item Qty Cat HD number Description

Pressure gauge 0-60 bar

Pressure gauge 0-400 bar

Oil filter, single Filter cartridge not incl.

Category of spare A = Maintenance

Item Qty Cat HD number Description

Check valve CP=0.5 bar

Oil cooler water

Check valve CP=8 bar

Category of spare A = Maintenance

Item Qty Cat HD number Description

Check valve CP=5 bar

Category of spare A = Maintenance

Item Qty Cat HD number Description

Pressure relief valve

Hydraulic motor/Flushing kit

Category of spare A = Maintenance

Item Qty Cat HD number Description

Electric motor, water valve Incl. in Item 043

Temperature sensor PT100