INDUMART Canada Dual Loop Universal Input Controller

www.indumart.com

SERIES: DCL400
& 2 INDEPENDENT CONTROL LOOPS
& 2 UNIVERSAL ANALOGUE INPUTS & 2 LOGIC INPUTS
& 1 ADDITIONAL ANALOGUE INPUT (OPTION)
& 2 ALGORITHMS FOR PID PARAMETERS (AUTO TUNING)
& THREE-STAGE MOTORIZED VALVE CONTROL (DCL400V)
& 15 SET POINT PROGRAMS OF 15 SEGMENTS (DCL400P)
& TWO-STATE, THREE-STATE OR STEP-BY-STEP ACTION
& EASY CONFIGURATION AND PROGRAMMING
& MODBUS COMMUNICATION RS-485 (OPTION)
& 10 ANNUNCIATORS FOR OUTPUT AND WORKING MODE
& 2 x 16 CHARACTER DISPLAY TO COMMUNICATE WITH USER
& UP TO 4 RELAY OR TRANSISTOR OR 2 ANALOGUE OUTPUTS
& RETRANSMISSION OF INPUT SIGNALS OR THE SETPOINT ¼ DIN (96 x 96 mm)
& PID & ON/OFF CONTROL, HEATING, COOLING, HEAT+COOL
& ADDITION, SUBTRACTION OR MULTIPLICATION OF THE 2 INPUTS

INTRODUCTION
Indumart DCL400 Series Dual Loop Universal Input The DCL400 Series controllers have four outputs,
Controllers accept current, voltage, resistance, which can be used as 1) alarm relays, 2) a two-state
thermocouple and RTD signals, and can action, 3) three-state action of heating-cooling type, 4)
independently control two systems, or two physical three-state step-by-step action or continuous outputs
quantities in one system. The controller also has two (control or retransmission).
logic inputs and may have an additional current,
voltage or resistance input to be used as remote The MODBUS protocol RS-485 interface may be
setpoint. It also performs arithmetic functions of ordered as option.
addition, subtraction and multiplication of the two
inputs. Input Signal and Measuring Ranges
Input Signal Accuracy Measuring Range
Pt100 0.1 -200...850°C
The standard version of DCL400 Series has fifteen Pt500 0.1 -200...850°C
user configurable programs available with 15 Pt1000 0.1 -200...850°C
segments in each program. By assigning a program, Ni100 0.2 -60...180°C
Cu100 0.2 -50...180°C
the set point will be a function of time, in accordance to T/C-J 0.2 -200...1200°C
the desirable setting, and the logic input can serve to T/C-T 0.2 -100...400°C
control the set point program. The special version of T/C-K 0.1 -200...1370°C
T/C-S 0.2 -50...1760°C
these controllers (DCL400V) is design to control No. 1 and No.2 Inputs
T/C-R 0.2 -50...1760°C
motorized valves with two algorithms of stepper T/C-B 0.3 1)
300...1820°C
control, with or without feedback, and does not carry T/C-E 0.1 -200...1000°C
T/C-N 0.1 -150...1300°C
the programming feature. 0...20 mA 0.05 0...20 mA
4...20 mA 0.05 4...20 mA
These controllers display measured values, set point, 0...10 V2) 0.05 0...10 V
the output signal and other process parameters on 0...5 V2) 0.05 0...5 V
1...5 V2) 0.05 1...5 V
their two 5-digit, and two 16-segment LCD displays. 0...1 V3) 0.05 0...1 V
The set point can be constant, changeable during the 0...20 mA 0.05 0...20 mA
process or read out from the additional input. 4...20 mA 0.05 4...20 mA
0...10 V 0.05 0...10 V
Optional Analogue Input 0...5 V 0.05 0...5 V
The PID auto-tuning with two algorithms ensures 1...5 V 0.05 1...5 V
optimal control quality, while four sets of PID 0...1 V 0.05 0...1 V
0...100Ω 0.05 0...100Ω
parameters and four set points can be stated and 0...1000Ω 0.05 0...1000Ω
selected by the user. 1) for 500...1820°C 2) source resistance < 10kΩ 3) source resistance < 1kΩ
SPECIFICATIONS
Analogue Input 2 (1 for each loop) + 1 optional Kind of Set Point Fixed, by additional input, soft start
Output Continuous ramp & soak programmed
4...20 or 0...20 mA, Rload ≤ 500Ω Ramp/soak program 15 programs with 1 to 15
0...10 V or 0...5 V, Rload ≥ 500Ω intervals in each program
Electromagnetic Relays Number of Cycles 1...99
5A @ 220 VAC Serial Interface MODBUS protocol RS-485
OC type Transistors Baud Rate 19200, 9600, 4800, 2400 bit/s
24 V max., 10 mA max. Working Mode ASCII: 8N1, 7E1, 7O1
Logic RTU: 8N2, 8E1, 8O1, 8N1
0/15 V, 20 mA maximum Power Supply 20...40 VDC/VAC
Analogue Output Error 0.2% of range (0.3% for 0...5 V) 85...253 VDC/VAC
Output Action Direct action (for cooling); Supply Voltage Freq. 40...440 Hz
Reverse action (for heating); Power Consumption < 9 VA
2 circuits heating + cooling RTD Lead Resistance Less than 10 Ω per lead
3-stage valve control (DCL400V) Lead Resis. Change Er. <0.1% of input
Control Algorithm PID (2 auto-tuning algorithms) Cold Junction Error <2°C
ON/OFF with hysteresis Ambient Temp. Error <0.1% of input range per 10°C
Logic Input 2 no-power short or open circuit Ambient Temperature 0...50/C
Sampling Period 0.17 sec for each analogue input Humidity 10...90% RH
0.33 sec for each 3-wire RTD inputs Protection IP40 on front panel
Display 2 x 5-digit LEDs (measured & set values) Electrical Safety EN61010-1, Category III; Level 2
4 LEDs for output states; EMC Emission EN 61000-6-4
6 LEDs for controller state; Immunity EN 61000-6-2
2 x 16-character LCD display Weight 400 g (0.9 lb)

ORDER CODE DIMENSIONS (mm)

Model DCL400 1 2 3 4

VERSION
Programmable (standard) P
Valve Control V I P
96

II N A
ADDITIONAL INPUT
Without 0
Current Linear 0/4...20 mA 1
Voltage Linear 0...5/10 V or 2
Potentiometric Transmitter 0...100 Ω or
Potentiometric Transmitter 0...1000 Ω

OUTPUTS 96
4 Relays 1 15 mm Max.
4 OC Transistors 2
1 Logic 0/15 V + 3 Relays 3
2 Logic 0/15 V + 2 Relays 4
1 Continuous Output + 3 Relays 5
1 Continuous Output + 3 OC Transistors 6
2 Continuous Outputs + 2 Relays 7
2 Continuous Outputs + 2 OC Transistors 8
No Output X

COMMUNICATION
Without 0
RS-485 Interface with MODBUS Protocol 1

SUPPLY VOLTAGE
85...253 VAC or VDC 1
20...40 VDC or VAC 2

TYPE OF EXECUTION
Standard 8
According to Customer Requirements X 20
74 6.5

1-15 W. Pearce St., Richmond Hill, Ont. L4B 1H6, Canada