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Field Instrument Solutions

Pressure / Flow / Temperature /


Density / Concentration

Bulletin 01A02A01-01EN

www.yokogawa.com/fld
Making critical plant
information fully visible
is just the beginning
of the vigilant cycle.
Envision a plant where people Seeing clearly gives you the knowledge Value Chain - Our shared goal is a destination. VigilantPlant helps your your business responds to change
necessary to anticipate the changes customer satisfaction through journey by empowering your value chain, quickly and efficiently, you secure:
are watchful and attentive while
required in your process. operational excellence leveraging automation solutions that • Competitive pricing
your business responds to change integrate plant-wide information and • Regulatory compliance
Knowing in advance brings you the We see customer satisfaction as an on- optimizing plant life-cycle. When your • On-spec product
quickly and efficiently. Now picture
speed and flexibility to optimize your going achievement - a journey more than people are attentive and watchful and • On-time delivery
an operation that delivers non- plant in real time.

stop production while confidently

expanding your capabilities into


Acting with agility, you are able to adapt
to the ups and downs of your business
SEE
environment. CLEARLY
the future. Imagine no further. This

is the vision and promise behind VigilantPlant excels at bringing out the
best in your plant and your people - kee-
VigilantPlant, the clear path to
ping them fully aware, well informed, and
operational excellence. ready to face the next challenge.

ACT
WITH AGILITY

KNOW
IN ADVANCE

2 3
Yokogawa Field Instrument Solutions –
Reliable Measurements for Operational
Excellence
1955 1975 1985 1990 1995 2000 2005 2010 2015
From its founding in 1915, Yokogawa

Electric Corporation has contributed

to society by supplying industry with

cutting-edge products based on its


FL280 UNIΔ DPharp EJ
YEWMAG UNIΔ SIlicon Resonant RAMC –
measurement, control and information Pulsed DC Mark II Digital Sensor DPharp with Blocking DPharp EJX-A RAGN DPharp EJA-E
Excitation EJA-A detection digitalYEWFLO Field Wireless
digitalYEWFLO Reduced
technologies. Always sensitive to chang- Spectral Signal Bore
Processing
ing customer needs, Yokogawa has

continued to transform itself and has


ADMAG CA
YEWFLO ADMAG AM Capacitance ADMAG AXF ADMAG AXR
become a leading company in the global 6141 Insertion Type World’s First Dual Frequency Magnetic Two-wire Magnetic ADMAG AXW
Voltex Flowmeter Vortex Flowmeter Excitation Flowmeter Flowmeter
industrial automation and control field.

While striving to enhance our corporate

value, we remain committed to doing our


ROTAMASS
D/P Cell 3 series
part as a trustworthy industry partner to

realize a more prosperous society.

Knowledge

With a strong and committed focus on by a strong Sales and Service network Open your eyes to a world of new
R&D, Yokogawa continue to develop spanning 90 offices across 55 countries. Pressure opportunities…
and deliver innovative products with Millions of Yokogawa field instruments Level Data Release the trapped intelligence in
breakthrough technologies. We are successfully operating in various your field assets to get greater insight
introduced the world’s first vortex industries and diverse applications to into your process. Yokogawa’s Field
flowmeter, pioneered dual frequency the complete satisfaction of our global Digital Solutions add new value to
excitation for magnetic flowmeters, customer base. your instrumentation assets and plant
revolutionized pressure measurement operations by establishing a reliable
with the DPharp digital sensor to name Stable, precise and repeatable Flow digital communications infrastructure to
a few. Our products are well known in process measurements offered by Density effectively utilize the multi-sensing and
the industry for their robust design, high Yokogawa’s wide ranging portfolio of Concentration advanced diagnostic capabilities offered
reliability, superior performance and field instrumentation products provide by our intelligent devices. Yokogawa
enduring quality. improved total performance and reduce fully supports open standards like HART,
process variability to offer a strong Process FOUNDATION fieldbus, PROFIBUS, ISA100
Yokogawa products are manufactured platform for realizing safe and optimized Asset Management Wireless and enabling technologies
in our state-of-art facilities around operations, sustainable throughout the like FDT/DTM, EDDL to fully ensure
the globe, certified to ISO standards life time of your plant assets. customer’s freedom of choice by proven
and managed in conformance to and tested interoperability with process
Temperature
our corporate Quality Management Field proven technologies that you automation and asset management
Standards. They are ably supported can rely upon! systems.

4 5
Pressure Solutions
DPharp Digital Transmitters
A new standard for
An alarm is generated.
Flange temperature

High Alarm
Model EJX EJA
Accuracy
Low Alarm
0.025% •
0.04% • • An alarm is generated.
0.055% •
Time
Stability

Flange temperature monitoring


and
0.1% of URL for 10 Years •
0.1% of URL for 7 Years •

Heat Trace
provides diagnostics of heat trace
Turndown
Blockage
200:1 • or enclosure heater failures.
100:1 •
Multisensing High Pressure
Side Blockage
D/P & S/P • •
DP (Differential
Multi Variable Pressure)
Best Installed Performance Working Principle Multi-Sensing D/P, S/P, PT, QV & QM • HP (Static
“DPharp for the digital world” represents DPharp digital sensor uses two single DPharp digital sensor has the unique Communications Pressure H side)

BRAIN, HART, FOUNDATION fieldbus • • LP (Static


Yokogawa’s commitment to deliver crystal silicon resonators vibrating at ability to simultaneously measure static Pressure L side)
PROFIBUS PA • •
leading edge solutions. Compact, their natural frequencies. When pressure pressure and differential pressure. ISA100 Wireless • Outcome Low fluctuation
on HP side
lightweight, intuitive and intelligent, is applied, one of the resonators goes Additionally capsule and housing Agency Approvals
ATEX, FM, CSA, IEC & TIIS • •
EJA & EJX series DPharp pressure into tension, while the other goes into temperatures are also measured. Multi-
Safety
transmitters simplify all aspects of compression mode. The CPU directly sensing platform enables real-time FMEDA • • detects a capsule error. DPharp improved corrosion resistance. DPharp
handling throughout the lifecycle while counts the sensor output frequencies dynamic compensation for unmatched IEC 61508 certification • • sensor is inherently fail-safe with no transmitters are provided with an
Response time
delivering outstanding best in class without any additional A/D conversion. precision and forms the basis for undiscovered failure modes. A patented inbuilt overpressure protection system
<= 90 msec • •
performance. Due to the excellent elastic properties implementation of advanced diagnostics. User Linearisation reverse calculation algorithm validates protecting the sensor from surge
10 segments characterizer • •
of silicon material, the DPharp sensor These information are available through internal measurements, calculations and pressures.
Alarms
Whether installed in the harsh exhibits greater linearity and repeatability, various digital communication protocols; Contact output •
detects any malfunction of the CPU. Rugged yet compact construction!
environmental conditions of an offshore with no inherent hysteresis. Resonant providing additional insight into your DPharp transmitters have undergone
oil production platform, downstream in a sensor also provides a large output process. Multi-sensing functionality with silicon material, DPharp transmitters complete assessment to IEC61508
Advanced Diagnostics
refinery, in the burning desert heat or the signal resulting in greater sensitivity and guaranteed accuracy of static pressure offer the industry best long term stability safety standards by reputed third parties.
EJX series DPharp transmitters offer
freezing artic cold, DPharp transmitters higher turndown. signal allows the process to operate specifications under all operating They are capable of SIL2 single use,
Impulse Line Blockage Detection
deliver accurate, repeatable, high Digital precision and Superior with fewer devices delivering reduced conditions. SIL3 redundant use, as standard. Same
(ILBD) and heat trace monitoring
integrity process measurements. Total Performance! lifecycle costs. Superior sensor performance reduces transmitter can be used in control and
diagnostic functionality. The fluctuations
140 More really does mean less! process variability for optimized safety applications which reduces spares
fc of differential and static pressure,
DPharp delivers High performance, operations resulting in increased yield inventory and simplifies maintenance.
Freq. (kHz)

capsule and ambient temperature


Safety and Robustness that you 80 and improved product quality. Excellent Plant safety & reliability assured!
ft High Performance signals from the multi-sensing DPharp
can rely on for maximizing the long term stability extends calibration
fc Long term, accurate and stable sensor are continuously monitored. By
lifecycle excellence in your plant! ft intervals, reducing total cost of
0
Pressure measurement in real world conditions Robustness statistical calculations and comparison
0 50 100 ownership.
Percentage of URL is fundamental to realize reliable and Robustness of installed instrumentation to reference condition, the blockage
fc – ft = DP Improved plant operations with
Compression fc + ft = SP efficient plant operation. Transmitters greatly impacts their reliability and of high, low or both impulse lines can
Resistance α Temperature reduced cost of ownership!
(fc) in the field are subjected to continuous thereby plant availability. DPharp be determined. Additionally, capsule
variations of ambient and process transmitters are designed for harsh temperature excursions beyond set
Tension
temperature, static and overpressure Safety as Standard industrial environments with rugged limits can be monitored to detect failure
(ft)
conditions affecting the accuracy. DPharp is an active pressure sensor, dual compartment enclosures. Multiple of heat tracing.
DPharp silicon resonant sensor’s so even with no pressure applied options are available for housing Increase plant availability by
unique multi-sensing capability provides the resonators oscillate at their material, painting, wetted parts and enabling predictive maintenance!
dynamic compensation for ensuring natural frequencies. Two independent bolting to enhance durability. DPharp
high accuracy. Coupled with the resonators are utilized. If either one or transmitters use Hastelloy C-276 DPharp microsite

Pr hysteresis free characteristics of the both fail, the transmitter diagnostics isolating diaphragms as standard for http://www.dpharp.com/
es
su
re
6 7
Differential Pressure Ultrasonic ROTAMASS/Variable Area Flowmeters Vortex Coriolis Electro-magnetic Product Lines

● best choice
possible
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Page 10

DPharp
ADMAG

3 Series
AXF, AXW,
AXR, & CA

ROTAMASS

(Metal Tubes)
RAMC / RAKD

US 300-Series
digitalYEWFLO

RAGN (Glass Tube)


Steam
Usage

Pure gases
Fluid Type

Mixed gases

Contaminated gases

High viscosity liquids

Low viscosity liquids


Flow Solutions

8
Conductive liquids

Non-conductive liquids

Volumetric flow

MV EJX910A Mass flow

Temperature
Measurement

Density

Concentration
Yokogawa’s flow selection table

Without auxiliary energy

High measurement accuracy


Properties

For large size

Low pressure loss

Wide dynamic range

Bi-directional measurement

High process temperatures

High process pressures

Custody Transfer

Mineral oil
Industry

Gasoline/diesel

Tar
Petrochemical

Solvents

Air

Lacquer (water based)

Lacquer (diluted)

Cleaning agents

Oxygen
Chemical/Pharmaceutical

Steam

Acids

Fruit juices

Yoghurt

Fruit purée
Food & Beverage

Vegetable oil
9

Milk

Beer

Wine

Water

Waste water

Slurry

Waste gas

Silt

Butane

Propane
Power/Pulp Paper/Mining/Water/Others

Natural gas

Liquid nitrogen

Paper pulp
Full bore non-intrusive:
Total Solution:
The magnetic flowmeter principle ADMAG series covers from simple application to difficult one widely and provides the best solution.

According to Faraday’s law of induction,


Pulp & Adhesive fluid,
Chemical, Water KP, DIP, Black liquor, Pulp slurry
Paper High consistency pulp slurry
a voltage is induced in a conductive

liquid flowing through a magnetic field. Food & Beer, Beverage, Milk, High speed batch,
Pure water, Alcohol, Syrup,
Beverage Raw material, Water Retort food, Cream
It is this voltage, that constitutes the
Mineral slurry, Chemical
Mining
relevant parameter for this measure­

ment. The higher the flow velocity Water &


Desalination
Waste water Water purifier, Water for industrial use,
through the magnetic field the larger

Chemical Adhesive fluid,


Solution liquid, Corrosive fluid
the induced voltage. Low conductivity
Electrolysis bath

Blast furnace tuyere,


Steel Cooling water
Electric furnace tuyere

Cooling water, sea water


Power Desulphurization, Denitration Pure water

The advantages of this principle are ADMAG AXF & AXR provide with its Dual Frequency Excitation Method
Iex
Low Difficulty of application High
obvious: No parts of the instrument optimized dual-frequency excitation
obstruct the flow; no moving parts to the highest signal-to-noise ratio of Excitation
Current
diminish accuracy by wear and tear. all comparable magnetic flowmeters t Series Name ADMAG AXF ADMAG AXW ADMAG AXR ADMAG CA

Sanitary requirements are met to the on the market. Therefore stable Wiring Four-wire Four-wire Two-wire Four-wire
Conventional Pulsed DC Excitation Method Sizes 2.5 to 2600 mm (0.1“ to 104“) 500 to 1800mm (20“ to 72“) 25 to 200 mm (1“ to 8“) 15 to 200 mm (0.5“ to 8“)
highest degree. The magnetic flowmeter measurement values are achieved even Iex
Flange, Wafer, Union joint, Sanitary
End Connections Flange Flange, Wafer Wafer
principle is an ingenious – but simple when measuring multiphase liquids or (Clamp, Uni on, Butt weld)
Excitation Electronics (Converter) Integral, Remote (AXFA11/ AXFA14) Remote (AXFA11) Integral Integral
– method, which guarantees accurate mediums with low conductivity. Accurate Current
t Measuring Range
0 to 191,134 m³/h 0 to 91,608 m³/h 0 to 1,130 m³/h 0 to 1130 m³/h
measurement for all flow ranges. measurement for all flow rates can be (0 to 841,540 GPM - US) (0 to 403,341 GPM - US) (0 to 4,979 GPM - US) (0 to 4,979 GPM - US)

Fluorocarbon PFA, Polyurethane rubber,


realized. Liner Material EPDM rubber, Ceramics, Natural soft
Fluorocarbon PTFE, Natural hard rubber,
Fluorocarbon PFA Ceramics
Natural soft rubber, Polyurethane rubber
rubber
Applying this principle to practical flow
JIS SUS316L (AISI 316L SS/EN 1.4404 JIS SUS316L (AISI 316L SS/EN 1.4404
JIS SUS316L (AISI 316L SS/EN 1.4404
measurement results in a tube with AXR provides stable measurements in Electrode Material
equiv.),
equiv.),
equiv.),
Not Applicable (Non-wetted)
Hastelloy C276 equiv., Platinum-iridium, Hastelloy C276 equiv., Platinum-iridium,
ADMAG AXR Hastelloy C276 equiv.
magnetic coils attached to the outside spite of limited power supply due to two- Super high density coil
Tantalum, Titanium, Tungsten Carbide Tantalum

Process Temp. Range -40 to +180° C (-40 to +356° F) -10 to +120°C (+14 to +248° F) -40 to +130° C (-40 to +266° F) -10 to +120°C (+14 to +248° F)
and electrodes assembled on the wire. Flow noise reduction is achieved
Pressure Range up to 4 MPa (580 psi) 1 MPa (145 psi) 4 MPa (580 psi) 4 MPa (580 psi)
inside of the tube. The coils set up a by smooth mirror finished PFA liners Ambient Temperature -40 to +60° C (-40 to +140° F) -10 to +60° C (+14 to +140° F) –40 to +55°C (–40 to +131° F) -20 to +50°C (-4 to +122° F)
magnetic field through the entire tube. and special surface finished electrodes. Accuracy
±0.35 % of rate (standard)
±0.35 % of rate ±0.5% of rate ±0.5% of rate
±0.2 % of rate (optional)
A conductive liquid flowing through This is further enhanced with aligned
Display 3 Line graphical Display, Multi Language 3 Line graphical Display, Multi Language 3 Line graphical Display, Multi Language 1 Line Display
this tube generates a voltage, which super high density coils that generate a Smooth mirror finished PFA - ATEX, FM, IECEx, TIIS
- Ex-Approvals
- ATEX, FM, CSA, IECEx, TIIS Not Applicable - TÜV Certified SIL 2 (SIL3 redundant - FM, CSA, TIIS
- Safety
is detected by the electrodes. The stronger magnetic field. Special surface finished electrode use) as standard

simplicity of Faraday‘s Law is utilized 4 to 20 mA, Pulse/Alarm/Status output, 4 to 20 mA, Pulse/Alarm/Status output,
Signal Outputs/ Inputs 4 to 20 mA, Pulse/Alarm/Status output 4 to 20 mA, Pulse/Alarm output
Status input Status input
by Yokogawa’s ADMAG to provide a By utilizing AXF Verification Tool which HART, BRAIN, FOUNDATION fieldbus,
Communication HART, BRAIN HART 5/ HART 7, BRAIN BRAIN
PROFIBUS
non obstructive magnetic flowmeter is an advanced option of FieldMate,
100 to 240 V AC, 100 to 120 V DC, 100 to 240 V AC, 100 to 120 V DC, 100 to 240V AC, 100 to 120V DC,
Power Supply 14.7 to 42 V DC (Two-wire)
24 V DC/AC 24 V DC/AC 24V DC
that will address all your instrumentation its healthiness can be verified without
Protection Class IP66/ IP67, Type 4X, IP68 IP66/ IP67, IP68 IP66/ IP67, Type 4X IP67, Type 4X
requirements. having to remove the AXF from process
Cable Length 200 m (660 ft) 200 m (660 ft) Not Applicable (Integral only) Not Applicable (Integral only)
line, reported in printing and stored in a For details, refer to GS. ADMAG microsite
database in an organized manner. AXF http://www.admagaxf.com/

Verification Tool is useful in supporting USB FieldMate Modem


plant maintenance practices.

10 11
Total process control: Versatile and durable
Coriolis mass flowmeter Flow & Density measurement with
ROTAMASS 3 Series
This high precision flow measurement The Coriolis principle empowers the This phase shift is a direct measure When it comes to measuring mass flow,
precise measurement of mass flow, of the mass flow passing through
principle is unaffected by fluctuating temperature and density precisely in
density and temperature which allows the detector. The change in resonant
line pressures and changes in viscosity the calculation of the volume flow rates, frequency of the tubes is a measure of one, the ROTAMASS is the right choice.
flow velocity or even the concentration of the density of the fluid in the meter.
or temperature. The new ROTAMASS LR being the
a medium mixture or Net Oil Computing
Even the physical properties of the fluid (NOC). Yokogawa´s unique box-in-box-design world´s smallest dual bent tube
employs a supreme decoupling of the
such as, high viscosity fluids (slurries Coriolis flowmeter extends Yokogawa´s
The detector tubes are excited by measuring element from the piping and
and pastes) or tough environmental an electro-magnetic driver at their its influences are abolished resulting ROTAMASS Low Flow Line for gas and
resonant frequency. When the fluid in a fluctuating zero stability and less
conditions will not affect the accuracy. liquid flow measurement in an extraordi-
passes through the tubes the effect of accurate measurement.
the Coriolis forces deflects the tubes nary manner.
minutely. Combined with modern digital
The interaction in the tubes between technology and signal processing this
the natural resonant frequency and the measurement principle is unsurpassed in
minute deflection due to the Coriolis accuracy, stability and rangeability.
effect is detected as a small phase shift
by two electro-magnetic sensors.

Phase shift Mass flow

Being unique in the low flow Coriolis ROTAMASS showing outstanding DN 8 to 200
For Pipe Sizes ¼“ to 8“
market, the ROTAMASS LR uses an inline accuracy and long term stability obtains 8 to 200 mm

temperature sensor for exact and fast accuracy class 0.3 & 0.5 according OIML End Connections Flange, threaded or Clamp
Electronics Integral, remote field or rack mount
measurement in the process temperature R117-1, accuracy class 0.3 according
Measuring Range Up 0 to 600 t/h (0 to 22046 Ib/min)
range of -50°C up to +150°C as standard. NIST Handbook 44, and is the ideal Stainless steel 1.4404 (316L) or Hastelloy
Tube Material
Frequency Dencity 2.4602 (C 22)
flowmeter for custody transfer metering Process Temp. Range -200 to +350° C (-328 to +662° F)
The ROTAMASS 3 Series shows high systems. Tube Process Pressure Up to 440 bar (6381 psi) for SS316L
Ambient Temperature -40 to +55° C (-40 to +131° F)
flexibility and multi-variable features -
±0.1 % (liquid)
Accuracy Mass Flow*
ranging from measuring very low flows of Special features such as online ±0.5 % (gas)
Accuracy Density ±0.5 or ±1 g/l (options K6 or K4)
10,5 g/h up to large flows of 600 t/h to concentration measurement, corrosion
Accuracy Temperature ±0.5° C

Phase 1 temperatures from -200°C up to +350°C detection, empty tubes detection or Display 4 Line backlight LCD, Multi language
Phase 2
to accomplish various and demanding the advanced diagnostic capability for Ex-approvals
ATEX, FM (US, C), IECEx, NEPSI, GOST
KOSHA, INMETRO
applications. entrained gas (2 phase flow) are integrated Custody transfer/type approval MID, NTEP, SPRING, SIRIM
Approvals hygienec design 3A, EHEDG
and communication through HART,
2 x 4 to 20 mA (1 x HART),
For the prevention of fluid component FOUNDATION fieldbus or Modbus RTU is Signal Outputs/Inputs 2 x pulse/frequency/status output
1 status input
separation or gas condensation, a supported. Communication HART, FOUNDATION fieldbus, Modbus RTU
Impulse
factory fitted insulation, a heat jacket or Power Supply 90 to 264 V AC, 20.5 to 28.8 V DC
Protection Class IP67
both can be provided for measuring e.g. The ROTAMASS fulfills highest safety
Comments Advanced diagnostic features as standard
heavy fuel oil. requirements for use in hazardous areas Up to 300 m (1000 ft) between sensor and converter
Heat tracing versions available (options /T2 or /T3)
Suitable for high gas content (size dependant)
and SIL applications. Slugflow detection and compensation
Special options on request
Designed and Manufactured Suitable for SIL applications
by Yokogawa * of measured value

12 13
Long Term Stability: Empowered Technology:
Vortex flowmeter digitalYEWFLO

Reduced Bore Type


The next generation in vortex measurement is the digitalYEWFLO. Combining

the field proven sensor and body assemblies used in over 400,000 units installed

worldwide, with unique digital electronics and possessing Yokogawa’s SSP

technology the digitalYEWFLO provides the ultimate in accuracy and stability. Flow measurement is – if you will – nothing but a

The digitalYEWFLO Reduced Bore Type reduces the minimum required flow rate message providing information. The information is most

by five and minimizes the upstream & downstream pipe lengths. accurate if the measurement takes place right at the heart

of the flow stream. This was the philosophy at Yokogawa

New instrumentation using Reduced Bore Type when in 1968 the world’s first instrument to measure the

Reduced Bore Type


Process Process flow of flue gas was developed.
piping piping
Flow

Flow
Karman vortex

Traditional instrumentation For Pipe Sizes 15 to 400 mm (1/2“ to 16“)


Flange or wafer
Standard Type End Connections Reduced bore: 1 size down R1
Process Process Reduced bore: 2 size down R2
piping Reducer Expander piping
Flow Short pipe Short pipe Electronics Integral or Remote
0.3 to 4000 m³/h
Measuring Range (0 to 18000 GPM - US), e.g. The basic principle of vortex shedding is The advantages of this design are clear:
for water
Stainless steel SCS 14 A (1.4410)
visible in daily life. The fluttering of a flag relatively low pressure loss, very stable
Body Material Stainless steel CF8M (1.4408)
Carbon steel (WCB)
in the wind is a prime example. signal and no moving parts resulting in
Yokogawa’s “Spectral Signal Processing” The multi-variable version with its
Shedder Bar Material
Stainless steel 1.4517 / 1.4462 a very reliable flow measurement over
SSP analyzes the fluid conditions and temperature sensor embedded in CW-12MW, CF8M
Process Temp. Range -196 to +450° C (-321 to +842° F) Applied to Yokogawa digitalYEWFLO the time.
uses the data to select the optimal the shedder bar is used primarily for
Pressure Range up to ANSI Class 2500 /PN 420 vortex shedding is produced by the use
settings for the application, providing steam and energy measurement. Ambient Temperature -29 to +85° C (-20 to +185° F)
of a unique designed bluff body (shedder The robust digitalYEWFLO vortex
features never seen before in a vortex The digitalYEWFLO is highly suited in Accuracy
±0.75 % of rate (liquid)
±1 % of rate (gas and steam) High Pressure type (ANSI Class 1500) bar), flat faced placed in the pipe flowmeter offers benefits that result in
flowmeter. The signals from the piezo applications with temperatures as low Display 2 Line LCD
perpendicular to the flowing fluid. As better process control, providing you
ATEX, FM, CSA, SAA, IECEx,
crystals inside the shedder bar are as -196° C or as high as +450° C. In the Ex-approvals
TIIS, GOST, NEPSI
fluid passes the shedder bar, alternating the information to see clearly if changes
monitored constantly. Intelligent noise upstream oil industry, the digitalYEWFLO Signal Outputs/ Inputs 4 to 20 mA, pulse/alarm output
HART, BRAIN,
vortices are created with a frequency are required to optimize your process.
functions eliminate noise, thus providing is an ideal flowmeter with high pressure Communication
FOUNDATION fieldbus
that is directly proportional to the fluid The instrument offers reliable usage on
vibration immunity and high stability, applications up to flange ratings up to Power Supply 10.5 to 42 V DC
Protection Class IP67 (Type 4X) velocity. liquids, gases and steam within a wide
even at low flows. The user interface is ANSI Class 2500. Dual sensor versions
Max. Distance Sensor
30 m (100 ft) Two sensitive piezo crystals, hermetically temperature range, making it
a two line LCD display giving flow rate are also available for safety applications. – converter
Self diagnostic functionality Built-in sealed inside the shedder bar measure a very universal flowmeter for
and totalized value simultaneously as temperature sensor for Mass flow
Special Features the bending forces generated by the the process industry.
calculation
well as functional data and diagnostic Special options on request
For details, refer to GS
vortices throughout the whole diameter.
information.
Cut away of Shedder bar
with temperature sensor
for multi-variable version.
Large size, 400mm

14 15
Robust and universal: Know your flow:
Rotameter® Metal Series Rotameter® Glass and Plastic Series

The Rotameter (variable area flowmeter) is one of the oldest and mature

principles in flow measurement. The medium passes through the metering

tube from bottom to top and consequently rises the float until equilibrium

of the three forces has been achieved. The flow rate value is indicated by

the top of the float. This mechanical principle is as simple as it is reliable.

In the case of glass and plastic tubes you can simply view the float position. If the tube
is made of metal, the float position is transferred to an external indicator via a magnetic
coupling. Due to its operating principle the Rotameters are installed in vertical pipes.

What makes these Rotameters different from other brands is known by Rotameters got their name from the
rotating float developped by ROTA
many users, who value the ease of installation and trouble-free operation.
and are nowadays synonymous with
the variable area flowmeter principle.
At first glance the RAMC looks The RAKD differentiates itself from other comparable variable area
Special diagonal notches cause the float
impressive with its all stainless steel meters by means of its light and guided float design - pressure loss
to rotate. This eliminates friction and
design. Operational safety is of the is lower by two thirds. Further this design avoids oscillations caused
guarantees very stable behaviour and
utmost importance in any flowmeter, by gas compressibility, resulting in a very stable measurement and is
highest accuracy.
and the RAMC is no exception – ideal for low flows and high pressure applications.
wetted parts are available in a variety
A Rotameter is a truly modular
of materials as well as intrinsically safe Model RAMC RAKD
15 to 150 mm 6, 8, 10, 12, 15, 25 mm flowmeter. The variety in cones, floats,
outputs or an explosion proof housing. For Pipe Sizes 1/2“ to 6“ 1/4´´, 3/8´´, 1´´
DN 15 to DN 150 DN 15, DN 25 scales, process connections and options
End Connections Flanges, threaded or Triclamp Flanges, threaded, cutting ring, nozzle
make it suitable for a very wide range of Model RAGK/RAGL RAGN RAQN
A closer look reveals a unique patented Water +20° C (+68° F): 2.5 l/h to 130 m³/h Water +20° C (+68° F): 1 l/h to 250 l/h
Measuring Range Air +20° C (+68° F); 1 bar (15 psi) abs: Air +20° C (+68° F); 1bar (15 psi) abs: applications. 6, 8, 10, 12 mm 15 to 65 mm —
For Pipe Sizes 1/4“ to 3/8“ 1/2“ to 2 1/2“ 3/8“ to 2“
“float blockage” detection system 75 l/h to 1400 m³/h 40 l/h to 8000 l/h
— DN 15 to DN 65 —
1.4404 (AISI 316L); PTFE lining; 1.4571 (AISI 316TI),
allowing the electrical transmitter to Material
Hastelloy, Monel, Titanium on request Hastelloy or Monel on request NPT; cutting ring;
Female threads
The original Rotameter from Yokogawa End Connections Swageloc Flanges threaded or Clamp
Glue socket
distinguish the fluctuations which Process Temperature Range -180 to +370° C (-292 to +698° F) -25 to +250° C (-13 to +482° F) Nozzle
100 bar (1450 psi) 160 bar (2320 psi) is known all over the world for its Measuring Range
are caused by a moving float. If the Pressure Range up to
Higher pressures on request Higher pressure on request Water +20° C (+68° F): 0.0025 l/h to 600 l/h 2 ml/h to 10 m³/h 10 l/h to 10 m³/h
decades of proven performance and our Air +20° C (+68° F); 1 bar (15 psi) abs: 0.2 l/h to 6300 l/h 0.1 l/h to 160 m³/h 160 l/h to 250 m³/h
measured signal does not exceed a Ambient Temperature -40 to +100° C (-40 to +212° F) -20 up to +100° C (-4 up to +212° F)
Accuracy (qG = 50%) 1.6% century of experience in manufacturing 1.4571 (AISI 316TI)
SS 316L, PVDF Steel, PVC
preset level during a defined supervision 4% Material Polypropylene
acc. VDE/VDI 3513-2 2.5% Various float materials available Various float materials available
specific sizes or special scales. We built Various float materials available
Indicator Analog scale plate/LCD Analog scale plate
time, this is recognized as float blockage Measuring Tube Borosilicate Glass Borosilicate Glass Polyamide or Polysulfone
Ex-approvals
ATEX, FM (US,C), IECEx, NEPSI, GOST, ATEX, FM (US), CSA, IECEx, NEPSI, GOST, this reputation on customer oriented Process Temp. Range Max. +130° C (Max. +266° F) -25 to +100° C (-13 to +212° F) Max. +60° C (Max. +140° F)
and an alarm signal is generated. KOSHA, CCOE KOSHA, CCOE
Inputs/Outputs Analog 0 to 20 mA/4 to 20 mA Analog 4 to 20 mA
solutions. Depending on measuring
Pressure Range up to 16 bar (232 psi) tube size: 10 bar (145 psi)
Communication HART, PROFIBUS PA — 6 to 16 bar g (87 to 232 psi)
The RAMC combines all the advantages 24 V DC 2-wire, 24 V DC 3-wire Ambient Temperature 0 to +80° C (+32 to +176° F) 0 to +80° C (+32 to +176° F) 0 to +60° C (+32 to +140° F)
Power Supply
230 V AC 4-wire, 115 V AC 4-wire
24 V DC 2-wire With the Rotameter RAGN being the
of the variable area principle with robust Accuracy (qG 50%)
1.6%/2.5%/4% (sphere 6%) 1.6%/2.5% 2.5%/4%
Protection Class IP66/67 IP66/67 worlds first Glass Rotameter suitable for acc. VDE/VDI 3513-2
design, reliable measurement, with or Fail Safe Limit switches available Indicator Direct reading scale Direct reading scale Direct reading scale
Patented float blockage detection system Fail Safe Limit switches available SIL applications, Yokogawa becomes
without power, culminating in a truly Comments Housing: aluminium or stainless steel Fine control valves available Limit switches available
Suitable for SIL applications
Flame proof/dust proof Pressure controller available complete and unique to provide safety Pressure controller available
Turnable splinter shield
Limit switches available
Comments Retrofittable limit switches
universal flowmeter for gases, liquids Suitable for SIL applications Valves available
Connection box
Special options on request
Electrical Connections — Easy installation with Quickon connector
excellence with Glass and Metal variable Special options on request
Valves
and steam applications.
area flowmeters.
16 17
Clamp-on ultrasonic flowmeter High performance non-intrusive
flow measurement: US300

Process downtime – pipe wall coating – pres-

sure loss – wear and tear! For many users

these are typical concerns when installing

and maintaining a flowmeter. However, with

the US300PM (portable) and US300FM (fixed)

the advantages are – “dry” transducers,

lack of moving parts and an installed cost

independent of pipe size are all

contributing to a minimum cost of

Upstream sound pulse transit time


ownership.

It can happen that some users are not aware

of the developments in the latest techniques


Downstream sound pulse transit time

in ultrasonic flow measurement. The innova-

tive, clamp-on ultrasonic flowmeter utilizes

the transit time principle and meters liquid

Flow velocity ~ difference in transit time


and high-pressure gas flows without penetrat-

ing the process pipe.

How does it work? In transit time By multiplying this velocity with the area The US300 Series provides many whilst warranting excellent linearity. You For Pipe Sizes 25 to 6500 mm (1“ to 255“)

ultrasonic flowmeters, a sound wave is of the pipe, volumetric flow is calculated. solutions to typical problem areas can measure volumetric flow, sound Electronics Portable or fixed
0 to 110000 m³/h
introduced to the flowing fluid in such encountered in today’s flow operations. velocity, and mass flow on all pipe sizes Measuring Range
(0 to 484320 GPM - US)
Aluminium (powder coated)
a way that the sound wave alternately Users interested in the practical Significant features are the advanced up to 6.5 m in diameter. Housing Material
Water and dust proof IP54 (EN60529)
travels against the flow in one direction advantages of non-intrusive, easy to dual µP correlation transit time signal Transducer Material Stainless steel, PEEK
Process Temp. Range -30 to +200° C (-22 to +392° F)
(upstream) and with the flow in the other install, highly accurate measurement processing; the matched pair stainless
Pressure Range up to Line pressure
direction (downstream). The difference in should consider the clamp-on ultrasonic steel transducers eliminate zero offsets, Ambient Temperature -10 to +60° C (-14 to +140° F)

transit time of the wave is proportional to flowmeter. Accuracy*


Volumetric flow ±1 to ±3 %
Flow velocity ±0.5%
the flowing velocity of the fluid. Display 2 Line LCD
Signal Outputs 4 to 20 mA
Communication RS232; interface for PC and printer
Power Supply 6 V/4 Ah (battery) 100 to 240 V AC
IP65 (fixed unit);
Protection Class
IP65/IP67 (transducer)
Comments Special options on request
* of measured value

18 19
Multivariable Transmitter
Flow Solutions

Dimensional
Stability
Discharge Coefficient,
Reynolds Number

Compressibility

Flow Navigator

Gas Expansion

Density

Velocity,
Viscosity

The EJX910A/930A multivariable


A further advantage of the Flow
transmitter is a sophisticated flowmeter turndown to approximately 5:1
Navigator configuration tool is the
and in some applications 3:1.
designed to maximize the full potential use of existing FDT/DTM technology.
The flow accuracy degrades
FDT is an open industry interface or
of differential flowmetering. The significantly the further the
The EJX910A/930A currently supports The Flow Navigator for (FSA120) flow frame application while DTM is the
flow is from the nominal
DPharp’s Multi-Sensing capability com- a number of primary elements: configuration wizard simplifies the specific device manager. This allows
process conditions. In
Orifice plates, Venturi’s and Nozzles handling and commissioning of the the EJX910A/930A DTM to be used in
bined with an onboard flow computer, contrast, our EJX910A/930A
in accordance with ISO 5167 (1991 EJX910A/930A by breaking down the any compliant FDT frame application,
multivariable flowmeter is able
enables our EJX910A/930A to fully & 2003). While averaging pitot tubes entry of the required process parameters exposing its full Multi-Variable
to characterize the full flow profile
are not covered by an industry into logical and convenient blocks measurement & diagnostic capabilities
characterize the process conditions and is not limited to the nominal process are compensated, along with the
standard they are still supported by our within the EJX910A/930A DTM. As a without restriction.
conditions. dimensional changes of the primary
and therefore, optimize the total flow EJX910A/930A. This ensures application configuration tool, the FSA120 also
element and pipeline caused by
versatility by allowing end users to allows online simulation and offline flow  1 % of mass flow rate over
±
measurement. Dynamic flow compensation allows the temperature. Every 100 milliseconds the Accuracy 10:1 flow range (100:1 dif-
optimize their plant operations with modeling, enabling end users to check ferential pressure range)
EJX910A/930A multivariable flowmeter onboard flow computer calculates and Range: 0 to 320 bar abs
the selection of an appropriate primary the validity of the flowmeter parameters Static Pressure Range/Span
Span: 10 to 320 bar abs
Traditional differential pressure to eliminate errors in the differential flow updates the flow model, improving the
element. prior to installation. Temperature Range/Span
Range: -200 to +850 °C
transmitters are only sized at one calculations and to model the flow profile accuracy to better than or equal to 1% Span: +10 to +1050 °C
 low rate, differential pres-
F
particular point, the nominal process more precisely. Variations in the flowing of the flow rate while also extending the sure, static pressure, ext.
Output Signal
temperature, total flow
conditions, around which their accuracy medium caused by expandability, turndown to 10:1 on flow. 4-20mA and pulse output
Communication HART, FOUNDATION fieldbus
holds true, this ultimately limits their compressibility, viscosity and density

20 21
Temperature Solutions
YTA320 Failed Sensor Backup

The quality that you’ve come to expect. Sensor Matching YTA has an automatic failed sensor backup function that transfers
The linear curve which is assumed to relate temperature and seamlessly to the standby sensor when needed. When the pri-
resistance for RTD’s, causes minor errors in the final temperature mary sensor fails, the transmitter will automatically switch over to
measurement. For the highest accuracy temperature measure- the standby, secondary sensor. An error message is displayed on
ment, the specific RTD characteristics described by the Calendar the local indicator and an alarm message is generated for the host
Van Dusen coefficients are programmed into our YTA temperature system and asset manager.
transmitter. The failed sensor can then be replaced without losing vital process
information. This allows the sensor to be replaced at the next
convenient maintenance period, avoiding unnecessary trips to the
R field and a possible unscheduled plant shutdown.

Real RTD curve

Resistance
Accuracy Easy Installation
Standard curve
YTA series enables advanced linearization of 17 types of industrial Easier installation, commissioning and operation, universal inputs
temperature sensors and input signals such as mV or Ohms (Ω). keeps inventory costs low while allowing our YTA series to fulfill a
T
Utilizing a selected high grade 16bit A/D converter allows YTA to wide range of options, which means you can specify a YTA series Temperature
achieve a best in class performance of 0.02% of span or ±0.1°C. transmitter to suit virtually all applications. From field mounted to
head mounted (Hockey puck), failed sensorbackup or differential
temperature measurements, there is a YTA temperature
Stability YTA320
transmitter to suit your requirements.
YTA’s stability is inherited from its meticulous product design Field/Direct Sensor Mount Transmitter
and development philosophy. Containing a precision internal YTA110 & YTA310 Accuracy ± 0.05%
reference, YTA can detect and automatically correct for any Clear informative Indicator Field/Direct Sensor Mount Transmitter 5 Year Stability
instability, delivering a 5 year stability guarantee. YTA’s large informative indicator clearly displays the current status Accuracy ± 0.1% & ± 0.05% Optional SST housing
and process information at a glance. A 32 segment circular 5 Year Stability Dual Sensor Input
bar graph provides a clear graphical feedback of the process Optional SST housing Sensor matching
Robustness
measurement, while the measurement value itself is displayed in Programmable Display with Bar graph Sensor Redundancy backup
Robust dual compartment housing with hermetically sealed
the center along with the correct measurement units. Below the 20 inputs RTD, TC, mV & OHM Averaging and Differential Temperature
terminals ensure a long service life, even in the harshest of
measurement value a dot matrix area keeps you updated with TÜV Certified Programmable Display with Bar graph
industrial environments. The durable epoxy paint maximizes
diagnostic information, such as measurement and alarm status SIL 2 Safety Requirement as standard 20 inputs RTD, TC, mV & OHM
chemical resistance, for maximum protection in marine
etc… TÜV Certified
environments where salt spray and semi immersion are common
SIL 2 Safety Requirement as standard
a stainless housing is available.

YTA50
P.C Programmable YTA70
Head mount Transmitter Head mount Transmitter
Accuracy ± 0.2% Accuracy ± 0.2%
16 inputs RTD, TC, mV & OHM 16 inputs RTD, TC, mV & OHM
22 23
Field Wireless Solutions
Technologies to support a highly relia-
ble field wireless system
Building a wireless future to last Reliable Radio
YOKOGAWA Field Wireless has excellent receiving efficiency and the feature is high reli-
ability of wireless physical layers (Reliable Radio). The technology enabled the 600m long
distance communication with standard antenna if there is no obstacle. The low packet
error rate is realized under the environment of multi path in “Pipe Jungle”.

Duocast
“Duocast” is a redundancy technology for the wireless path specified in the ISA100.11a
standard. In the conventional mesh-topology network, if communication is not esta-
blished in a path, data is then sent via another path. However, this may affect real-time
performance because the data is not sent in the same time slot, but in a later time slot
even in the same superframe.
On the other hand, Duocast simultaneously sends two identical data in the same time
slot, and provided either data is successfully transmitted, real-time performance is
maintained. Therefore, Duocast is ideal for ensuring the redundancy of mission-critical
wireless paths and helps improve reliability while securing low latency.

Redundancy of Fileld Wireless Backbone


The network between the YFGW510 and YFGW410 is called a wireless backbone
network. Its redundancy is specified by the ISA100.11a standard to improve the reliability
of the network and is achieved by the redundant YFGW410 stations. Either of the dual
YFGW410 stations can deal with disconnections and errors of the wireless backbone
Yokogawa has focused on the following three key features. network, and malfunctions of the other YFGW410.
1. Reliability: reliable high-performance field wireless and redundant technologies
2. Flexibility: flexible architecture that supports the full range, from small to large-scale plants
3. Openness: open ISA100.11a standard that allows third-party field wireless devices to be connected Production Control System
This new system has been developed in line with Yokogawa’s “Grow” concept of helping customers to grow and enabling ourselves to evolve
and continue to offer timely solutions.
Duplicate
Field Wireless
Management Station
YFGW410

Active Standby

Field Wireless
Backbone

Field Wireless
Access Point
Duocast YFGW510

Toward More Reliability and Larger Scale

Radio Path
Conventional small field wireless systems are mainly installed as In contrast, plant-wide field wireless systems can cover both a large
additional monitoring tools in areas with a clear line-of-sight such as number of measuring points in a small area packed with production Up to 600m
tank yards and wastewater treatment facilities. Such systems offer equipment where wireless devices are difficult to install, as well as
only limited advantages such as improved inventory management, the entire plant. This allows customers to set up wireless devices Wireless Field Device
reduced regular visual checking, automated environmental anywhere in their plants and manage data from those devices to
Field Wireless microsite
measurement, and reduced wiring costs. improve plant-wide production efficiency.
http://field-wireless.com/en/

24 25
Fieldbus Segment Indicator Asset Management Solutions
Every asset can benefit from the increased insight that FVX brings Maximizing the value of plant assets through digital field network

Family
Yokogawa’s intelligent field device a best‐in‐class and reliable digital solution meets present and future needs in the all industry by providing
leading, reliable, interoperable solutions that simplify, maintain and manage the digital life cycle. The Field Digital Solutions ensure true
interoperability achieving along with the benefits of advanced diagnostics in devices such as our EJX series of pressure transmitters. A key
component in achieving the interoperability is the FDT/DTM technology with FieldMate “One tool for all over device lifecycle” .
This is a robust industrial communication platform and parameter visualization technology, using a common frame application window,
(look & feel) to address multiple communication protocols transparently.

FieldMate PC based Versatile Device Management Wizard

One tool for all


One integrated tool handles parameter setting for intelligent field devices, regardless of who supplies
Compact and robust design with high reliability
the devices and what particular field communication protocols are used.
Yokogawa has a long history to supply highly reliable products
FieldMate enables quicker device configuration and problem solving, reducing complex and
which is well recognized in the market. The FVX mechanical
time‐consuming work steps.
design is built on the field proven hardware platform of our EJX
pressure transmitters. The compact and robust construction
One tool over device lifecycle
with light weight body of 1.2kg is well suited for harsh industrial
While doing maintenance work on your field devices, FieldMate automatically stores the maintenance
environments and ensures reliable plant operations.
work log from initial configuration through start‐up and operation.

Leading edge technologies


Powerful functionality offers wider application that
‐ Multi Protocol Access: BRAIN, FOUNDATION fieldbus H1, HART, PROFIBUS and ISA100.11a
traditional indicators
‐ Plug & Play: Instant device recognition upon connection
FVX offers a complete suite of FOUNDATION fieldbus compliant
‐ Graphical device management: Intuitive user display optimized for each field device
function blocks such as Multiple Analog Output (MAO),
Arithmetic (AR), Input Selector (IS), Signal Characterizer (SC),
Integrator (IT) and PID. It also offers Link Master (Back-up LAS) Current consumption 15 mA
Power requirement 9 to 32 V DC
FieldMate Handheld Communicator
and online software download functionality as standara features.
Ambient temperature limit -20 to +70° C (-4 to +158º F) The YHC5150X FieldMate Handheld communicator is a full function DD Direct HART communicator that
Ambient humidity 0 to 100% RH
supports Universal, Common Practice, and Device Specific commands for commissioning, configuration,
32 lines x 84 column dot matrix LCD
Max 16 variables 3 line indication as Tag No. and maintenance operations.
Intuitive design enables easy operation 32 alphanumeric Process value
Integral display 10 character Units of 10 alphanumeric
The full dot matrix display with backlight indicates information 14 alphanumeric for Black tag, Status, and parameter
Display scroll function Yokogawa’s First DD Direct Intrinsically Safe Handheld HART Communicator
Backlight function
clearly even at conditions with low ambient lighting. Text and
2X MAO block/20 ms • Reads manufacturers’ DDs in their native format without the need for translations
graphic indications well organized in the intuitive design to 2X Input selector blocks/30 ms
Function block and Execution time
2X PID blocks/45 ms • HART‐compliant modem communicates with any registered or unregistered HART Device
enable easy operation and realize full functionality. Three line 2X Arithmetic blocks/30 ms
1X Signal characterizer block/30 ms • Features an ergonomic, handheld design
display supports bargraph, icons, scroll bar with direction 1X Integrator block/30 ms
Link master function Supported • Enhanced 4.3” diagonal anti‐glare touchscreen with color graphic display (no stylus required)
and page information. Squawk functionality enables easy
Software download function Download class: Class 1(FF-883) • Full QWERTY keyboard for commissioning new transmitters
identification of the device. Agency approval ATEX, FM, IECEx, CSA, TIIS
• On Demand Help Menus and teachable device‐specific short cuts
Weight 1.2 kg (2.6 lb)
Communication FOUNDATION fieldbus • More than twice the battery capacity of any handheld communicator
• Manage device information through by FieldMate PC connection
• Integrated multi‐language support

26 27
YOKOGAWA ELECTRIC CORPORATION
World Headquarters Represented by:
9-32, Nakacho 2-chome, Musashino-shi, Tokyo 180-8750, Japan
http://www.yokogawa.com/
YOKOGAWA CORPORATION OF AMERICA
2 Dart Road, Newnan, Georgia 30265-1094, U.S.A.
http://www.yokogawa.com/us/
YOKOGAWA EUROPE B.V.
Euroweg 2, 3825 HD Amersfoort, The Netherlands
http://www.yokogawa.com/eu/
YOKOGAWA ENGINEERING ASIA PTE. LTD.
5 Bedok South Road, Singapore 469270, Singapore
http://www.yokogawa.com/sg/
YOKOGAWA CHINA CO., LTD.
3F Tower D, Cartelo Crocodile Building,
No.568 West Tianshan Road, Shanghai 200335, China
http://www.yokogawa.com/cn/
YOKOGAWA MIDDLE EAST & AFRICA B.S.C.(c)
P.O. Box 10070, Manama Building 577, F-M-02E
Road 2516, Busaiteen 225, Muharraq, Kingdom of Bahrain
http://www.yokogawa.com/bh/ Printed in Japan, 309(KP) [Ed : 01/b]

Subject to change without notice


All Rights Reserved. Copyright © 2013, by Yokogawa Electric Corporation

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