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Bulletin 01A05A05-E-E - Field - Instrument - Solutions

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Field Instrument

Solutions
• Concentration

• Density

• Flow Pre-empt bottlenecks


Optimize operation and maintenance

• Pressure

• Temperature

Avoid surprises
Predict asset conditions and avoid
downtime

Reduce blind spots


Monitor operator
Unified plant-wide
interface
asset to
control safety
conditions 2009
1909
f Accurate
100 Years o
rement
Flow Measu

ays rely
you can alw
ck fo un da tion on which
The ro

BU 01A05A05-E-E
Making critical plant
information fully visible
is just the beginning
of the vigilant cycle.
Envision a plant where people Seeing clearly gives you the knowledge
necessary to anticipate the changes
are watchful and attentive
required in your process.
while your business responds to
Knowing in advance brings you the speed
change quickly and efficiently.
and flexibility to optimize your plant in real
Now picture an operation that time.

delivers non-stop production


Acting with agility, you are able to adapt
while confidently expanding to the ups and downs of your business
environment.
your capabilities into the future.

Imagine no further. This is the VigilantPlant excels at bringing out the best
in your plant and your people - keeping
vision and promise behind
them fully aware, well informed, and
VigilantPlant, the clear path to ready to face the next challenge.

operational excellence.

2
a destination. VigilantPlant helps your your business responds to change quickly
Value Chain - Our shared goal is
journey by empowering your value chain, and efficiently, you secure:
customer satisfaction through
leveraging automation solutions that • Competitive pricing
operational excellence
integrate plant-wide information and opti- • Regulatory compliance
mizing plant life-cycle. When your people • On-spec product
We see customer satisfaction as an on-
are attentive and watchful and • On-time delivery
going achievement - a journey more than

SEE
CLEARLY

ACT
WITH AGILITY

KNOW
IN ADVANCE

3
One Tool for all
Easy and fast device configuration

Before After
Previously, a dedicated configuration tool was used for Now with FieldMate, it is possible to single-handedly
each a distinct field communication protocol. manage field devices from multiple suppliers for many
different protocols
Many clicks Fewer clicks
x x
multiple configuration tools one configuration tool
= =
complex field maintenance work field maintenance work efficiency

Field

4
Benefit
Faster Engineering & Maintenance Work
• Rapid device configuration
• Easy loop testing and better device tuning
• Quicker problem solving
• No need to purchase multiple handheld tools
• Faster and more effective training on a single integrated tool

Leading Edge Technologies


Multi Protocol Access:
• FoundationTM fieldbus complete support: latest FF DDS
• HART advanced interoperability: SDC625
• PROFIBUS plug and play: genuine FDT Application
• BRAIN protocol full support: multi-purpose BRAIN DTM

Plug & Play:


Instant device recognition upon connection

Graphical device management:


Intuitive user display optimized for each field device

Future Proof
FieldMate fully embraces both the FDT and EDDL technologies
which insures smooth integration of future devices.

FieldMate provides a common architecture


• An independent platform and operating system, independent of host systems
• Compatible with existing EDDL and DTM-based device descriptions
• Applicable to any field device communication technologies

5
Differential Pressure Ultrasonic Electro-magnetic Vortex Coriolis Variable Area/float/Rotameters Product Lines

 best choice
possible
RAKD
RAMC

Page11

& RXF
(glass)

Page 21
Page 17
Page 15
Page 12
Page 12
Page 10

Page 19

Page 23
DPharp
3 Series
(plastic)

Rotamass
Rotameter
Rotameter

ADMAG AXF

US 300-Series
digitalYEWFLO
Steam

Pure gases
Fluid Type

Mixed gases

  
Contaminated gases

High viscosity liquids

Low viscosity liquids

Conductive liquids

6
Non-conductive liquids

   
   

Volumetric flow



Yokogawa’s

MV EJX910A Mass flow

 
Temperature
Measurement

Density

Concentration

Without auxiliary energy

High measurement accuracy


Properties
flow selection table

For large size

Low pressure loss

  
  
Wide dynamic range

Bi-directional measurement

High process temperatures

High process pressures

 
Easy retroactive installation

      





Custody Transfer


Mineral oil

Gasoline/diesel

 
Tar

Petrochemical
Solvents


Air


Lacquer (water based)

Lacquer (diluted)

Cleaning agents

Oxygen
Chemical/Pharmaceutical

Steam

Acids

Fruit juices

Yoghurt

Fruit purée
Food & Beverage

Vegetable oil

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Milk

Beer

Wine

Water

Waste water

Slurry

Waste gas
Water/Energy/Others

Silt

Butane

Propane

Natural gas

Liquid nitrogen

Paper pulp
Proven technology: The Rotameter
(variable area) principle

The Rotameter (variable area flowmeter) is one of the

oldest and mature principles in flow measurement.

A float is guided inside a conically shaped tube.

The float rises within the tube as the flow increases.

This mechanical principle is as simple as it is reliable.

Due to its operating principle the


Rotameters are installed in vertical pipes.
Once the process medium flows through
the tube, the gravimetric force balances
with the flow resistive force in such a way
that the position of the float indicates the
flow rate value.

8
Economical:
Modular and flexible

Rotameters are completely modular

and flexible. The measuring tube

can be made of glass, plastic or metal

– depending on the application.

If the tube is made of metal, the float


position is transferred to an external
indicator via a magnetic coupling. In the
case of glass and plastic tubes you can
simply view the float position to get a
reliable reading of the flow rate.

The mechanical nature of the measuring prin-


ciple provides a flow device that does not
require any electrical power supply. However,
there are many applications in process plants
that do require electronic indication and
transmission of the measured flow rate to other
associated devices. This capability
has considerably expanded the range of
applications for the variable area flowmeter.

9
Robust and universal:
Rotameter RAMC – the original

What makes this Rotameter

different from other brands is

known by many users, who

value the ease of installation

and trouble-free operation.

Flame proof version (Ex-d)

At first glance the instrument looks im­pressive If you value flexibility in a flowmeter
For Pipe Sizes DN 15 to DN 150 (1/2“ to 6“)
with its all stainless steel design. A closer – from the measurement of air to highly End Connections Flanges, threaded or Triclamp
Measuring Range Water 20° C (68° F): 2.5 l/h to 130 m³/h
look reveals a unique patented “float aggressive liquids – in situ replacement Air 20° C (68° F); 1 bar (15 psi) abs:
blockage” detection system. Operational of the indicator without degradation of 75 l/h to 1400 m³/h
Material 1.4404 (AISI 316L); PTFE lining;
safety is of the utmost importance in any performance – and the interchangeability Hastelloy, Monel on request

flowmeter, and the RAMC is no exception – of floats – then the RAMC is the right Process Temp. Range -180° C to +370° C (-292° F to 698° F)
Pressure Range up to 100 bar (1450 psi)
wetted parts are available in a variety of choice for you. Higher pressures on request
Ambient Temperature -20° C to 100° C (-4° F to 212° F)
materials, and intrinsically safe outputs are
Accuracy Class 1.6/2.5 VDI/VDE
available as an option. The RAMC combines all the advantages Indicator Analog scale plate/LCD
Ex-approvals ATEX, FM (US,C), GOST, SAA, NEPSI
of the variable area principle with robust
Inputs/Outputs Analog 0-20 mA/4-20 mA
The Rotameter RAMC has been assessed in design, reliable measurement, with or Communication HART, PROFIBUS PA
Power Supply 24 V DC 2-wire, 24 V DC 3-wire
accordance with SIL 1 and SIL 2 level by without power, culminating in a truly 230 V AC 4-wire, 115 V AC 4-wire
EXIDA on the basis of EN 61508 and universal flowmeter for gases, liquids and Protection Class IP 66/67, IP65 (plastic housing)
Comments Fail Safe Limit switches available
EN 61511 standards for operational safety. steam applications. Patented float blockage detection

When having a local indicator with fail safe Housing: plastic, aluminium, stainless steel
Flame proof/dust proof/SIL 2 applicable
limit switches the RAMC meets SIL 2. Special options on request

The RAMC with 4-20mA output or HART


communication reaches SIL 1 and is the
only Rotameter in the world having SIL for e ida
electronic transmitter.

10
Small in size, big in performance:
Rotameter RAKD

The RAKD is the smaller brother

of the RAMC – is robust in design

– for low flows and high pressu-

re applications.

The RAKD differentiates itself from other The RAKD variable area flowmeter is high- For Pipe Sizes 1/
4´´,
3/
8´´, 1´´,
DN 15, DN 25
comparable variable area meters by ly accurate, particularly for low flows and End Connections Flanges, threaded, cutting ring, nozzle

means of its light and guided float design. high pressure applications. Once again Measuring Range Water 20° C (68° F):
1 l/h to 250 l/h
This feature avoids oscillations caused no auxiliary energy is required. Air 20° C (68° F); 1bar (15 psi) abs:
40 l/h to 8000 l/h
by gas compressibility, resulting in a very
Material 1.4571 (AISI 316TI),
stable measurement. Hastelloy or Monel on request
Process Temp. Range -25° C to +250° C (-13° F to +482° F)
Process Pressure up to 160 bar (2320 psi)
This design has a direct bearing on Higher pressure on request
Ambient Temperature -20° C up to 100° C (-4° F up to 212° F)
stability – pressure loss is lower by two- Accuracy Class 4 VDI/VDE
thirds compared to other comparable Indicator Analog scale plate
Ex-approval ATEX, CSA, SAA, NEPSI, GOST
meters. Signal Outputs/ Inputs Analog 4-20 mA
Power Supply 24 V DC 2-wire
Protection Class IP 66/67
Comments Fail Safe Limit switches available
Fine control valves available
Pressure controller available
Special options on request
Electrical Connections Easy installation with Quickon connector

11
Trust your own eyes:
Rotameter RA-Series

The flow metering tube is transparent

giving you full insight into the process

and position of the float – a scale on

the outside of the tube indicates the

true flow rate. All the measurement

tubes in this series of variable area

flowmeters are made of either glass

or plastic.

RAGK/RAGL

A Rotameter is a truly modular flow-meter.


The variety in cones, floats, scales,
process connections and options combine
to make the Yokogawa Rotameter
suitable for a very wide range of
applications. An example is our glass
RAGH RAGG RAQN
meter which resists highly corrosive
mediums, is antistatic and especially
RAGK/RAGL RAGH/RAGG RAQN
suitable for low flow gas measurement.
For Pipe Sizes 1/4“ to 3/8“, 6 to 12 mm 1/4“ to 2 1/2“ DN 15 to DN 40 3/8“ to 2“
End Connections NPT; cutting ring; Female threads; Nozzle Female threads
Swageloc Glue socket Glue socket
Rotameter gets its name from the rotating Nozzle DIN EN flanges
float. Special diagonal notches cause the Measuring Range
Water 20° C (68° F): 0.0025 l/h to 600 l/h 0.0025 ml/h to 10 m³/h 10 l/h to 10 m³/h
float to rotate. This eliminates friction and Air 20° C (68° F); 1 bar (15 psi) abs: 0.2 l/h to 6300 l/h 0.1 l/h to 250 m³/h 160 l/h to 250 m³/h

guarantees very stable behaviour and Material 1.4571 (AISI 316TI); 1.4571 (AISI 316TI); Steel, PVC;
Polypropylene; PTFE; Steel; PVC; PTFE; Various float materials available
highest accuracy; oscillations are Various float materials available Various float materials available
Measuring Tube Borosilicate Glass Borosilicate Glass Polyamide or Polysulfone
eliminated by using low density floats.
Process Temp. Range Max. 130° C Max. 130° C Max. 60° C
(Max. 266° F) (Max. 266° F) (Max. 140° F)
Pressure Range up to 16 bar (232 psi) Depending on measuring tube size: 10 bar (145 psi)
This simple and affordable flowmeter
6 to 16 bar (87 to 232 psi)
has a very broad application range, Ambient Temperature 0° C up to 80° C 0° C up to 80° C 0° C to 60° C
(32° F up to 176° F) (32° F up to 176° F) (32° F to 140° F)
smart design and decades of proven Accuracy Class 1.6/2.5/4 (sphere 6) VDI/VDE Class 1.6 VDI/VDE Class 2.5/4 VDI/VDE
performance. Indicator Direct reading scale Direct reading scale Direct reading scale
Comments Limit switches available Limit switches available Limit switches available
Pressure controller available Valves available Special options on request
Valves available Special options on request
Special options on request

12
No limitation:
Rotameter customized solutions

The Rotameter is known all over the

world as a reliable measurement

instrument and nowadays is

synonymous with the variable area

flowmeter principle. We built this

reputation on customer oriented

solutions.

We have the ability to design and


manufacture customer specific
solutions. Especially Rotameters
where we have almost a century
of experience in manufacturing
specific sizes, utilizing special materials
and creating special scales. All you Our customers have the opportunity to
need to do is tell us what is necessary develop with us a specific solution for
to fulfil your requirements and we will their application and take advantage
provide the solution (e.g. Rotameter adapted of almost 100 years of experience.
to customer‘s housing or armature). The result is a Rotameter designed and
built for your specific application.

13
Total reliability:
The Coriolis mass flowmeter principle

The Coriolis principle enables the precise This small phase shift is a direct measure
This high precision measurement
measurement of mass flow, density, of the mass flow passing through the
principle is unaffected by fluctuating temperature and volume flow. detector. The change in resonance
The detector tubes are excited by an frequency of the tubes is a measure of the
line pressures and changes in
electro-magnetic driver at their resonant density of the fluid in the meter.
viscosity or temperature. frequency. When the fluid passes through
the tubes the effect of the Coriolis forces Combined with modern digital technolo­gy
Even the physical properties of
deflects the tubes minutely. and signal processing this measurement
the fluid such as, high viscosity principle is unsurpassed in accuracy,
The interaction in the tubes between the stability and rangeability.
fluids (slurries and pastes) or the
natural resonant frequency and the minute
environmental conditions will not deflection due to the Coriolis effect is
detected as a small phase shift by two
affect the accuracy.
electro-magnetic sensors.

Phase shift
Phase 1

Phase 2 Impulse

14
Versatile and durable Flow & Density
measurements ROTAMASS 3 Series

Whenever the task is to measure mass flow,

density, temperature and volume flow,

the ROTAMASS is the right choice.

The ROTAMASS 3 Series is the best-in-class

mass flowmeter featuring discrete,

parallel, thick-walled, seamless tubes that

are uniquely decoupled from process vibration

and pipeline stress.

The ROTAMASS measures gases


and liquids – even with paste-
like consistency – from zero-flow
and at temperatures of up to
350º  C (662° F). With its state
of the art measuring features, e.g. online
concentration measurements and
diagnostic capabilities for entrained gas
and solid particles, the ROTAMASS sets
the standard.
For Pipe Sizes DN 8 to 200 (¼“ to 8“)
End Connections Flange or threaded
The ROTAMASS is easy to clean. When Electronics Integral, remote field or rack mount
Measuring Range 0 to 600 t/h (0 to 22046 Ib/min)
mounted in a vertical pipe the flowmeter is Measuring Tube Stainless steel 1.4404 (316L),
Material Hastelloy 2.4602 (C 22)
self draining and it meets the highest surface
Process Temp. Range -200° C to +350° C (-328° F to +662° F)
area treatment quality standards for sanitary Process Pressure up to 285 bar (4133 psi)
Ambient Temperature -40° C to 50° C (-40° F to 122° F)
applications with EHEDG and 3A
No other Accuracy Mass Flow* ±0.1 % liquid
approvals. The ROTAMASS meets the ±0.5 % gas
flowmeter offers Accuracy Density ±0.5 g/l (/K6) or ±1 g/l (/K4)
highest requirements for use in hazardous
Accuracy Temperature ±0.5 ºC
so many
areas. With its unique, robust “box-in-box- Display 4 Line LCD backlited, Multi language
features and such a high return on Ex-approvals ATEX, FM (US, C), IECEx or GOST
design” the ROTAMASS is decoupled from Signal Outputs/Inputs 2 x 4 to 20 mA,
investment as the ROTAMASS 3 Series
external oscillations and mechanical stresses. 2 x pulse/frequency/status output
Coriolis Flowmeter. 1 status input
Communication HART, Foundation Fieldbus
Power Supply 90 to 264 V AC
The ROTAMASS 3 Series is the solution
20,5 to 28,8 V DC
for any fluid that is pumped through Protection Class IP 67
Comments
a pipe – from oil to milk, from liquefied
Advanced diagnostic features as standard
gas to molten tar. It can be installed in Up to 300 m (1000 ft) between sensor and converter
Heat tracing as standard available
process plants or on a truck without any
Suitable for high gas content
compromise in accuracy and stability. Slugflow detection and compensation
Special options on request
* of measured value

15
Long Term Stability:
The vortex flowmeter principle

Flow measurement is – if you will – nothing but a

message providing information, the information

is most accurate if the measurement takes

place right at the heart of the flow

stream. This was the philosophy at

Yokogawa when in 1968 the world’s

first instrument to measure the flow

of flue gas was developed.

The basic principle of vortex shedding is The vortex technology is ideally suited and
visible in daily life. The fluttering of a flag applicable for measuring clean gases,
in the wind is a prime example. steam and low viscous liquids.
The frequency of the vortices is an
indication of wind speed. Applied to flow The advantages are: relatively low
measurement vortex shedding is produced pressure loss, very stable signal and with
by the use of a blunt, normally flat faced no moving parts resulting in a very
body placed in the pipe perpendicular to reliable flow measurement over time.
the flowing fluid. As fluid passes the blunt
body or shedder bar, alternating vortices
are created with a frequency that is
directly proportional to the fluid velocity.
Cut away of Shedder bar
with temperature sensor
for multi-variable version.

16
Empowered Technology:
digitalYEWFLO
The next generation in vortex measurement is the

digitalYEWFLO. Combining the field proven sensor

and body assemblies used in over 300 000 units

installed worldwide, with unique digital

electronics and possessing Yokogawa’s SSP

technology the digitalYEWFLO provides the

ultimate in accuracy and stability.

The new DigitalYEWFLO Reducer versions

(/R1 or /R2 options) drastically minimize

upstream & downstream pipe lengths.

For Pipe Sizes DN15 to 400 (0.5“ to 16“)


End Connections Flange or wafer
Flange Reducer: 1 step down R1
Flange Reducer: 2 steps down R2
Electronics Integral or remote
Measuring Range 0.3 to 4000 m³/h
(0 to 18000 GPM - US), e.g. for water
Body Material Stainless steel SCS 14 A (1.4410)
Stainless steel 1.4408 (CF8M)
Stainless steel 1.4552 (CF8C)
Carbon steel (WCB)
Shedder Bar Material Stainless steel 1.4517 / 1.4462
Duplex stainless steel DCS/DSD1-H
Yokogawa’s “Spectral Signal Processor” The multi-variable version with its Duplex stainless steel CD4MCu
Hastelloy C276 equiv. 2.4819
SSP analyzes the fluid conditions and uses temperature sensor embedded in the
Process Temp. Range -196° C to +450° C (-321° F to +842° F)
the data to select the optimal settings for shedder bar is used primarily for steam Pressure Range up to PN 420 /ANSI Class 2500
Ambient Temperature -29° C to 85° C (-20° F to 185° F)
the application, providing features never and energy measurement. There it allows Accuracy* ±0.75 % liquid, ±0.5 % temp.
seen before in a vortex flowmeter. the direct mass flow measurement for ±1 % gas and steam
Display 2 Line LCD
The signals from the patented dual steam, gas (at Pascal) or Liquid. Ex-approvals ATEX, FM, CSA, SAA, IECEx,

sensors, inside the shedder bar are The digitalYEWFLO is highly suited in TIIS, GOST
Signal Outputs/ Inputs 4 to 20 mA, pulse/alarm output
monitored constantly. Intelligent noise applications where the temperature can be Communication HART or BRAIN, Foundation Fieldbus
Power Supply 10.5 to 42 V DC
functions eliminate noise, thus providing as low as -196° C or as high as +450° C.
Protection Class IP 67 (NEMA 4X)
vibration immunity and high stability, In the upstream oil industry the Max. Distance Sensor – Signal converter: 30 m (100 ft)
Special Features Self diagnostic functionality
even at low flows. digitalYEWFLO is an ideal flowmeter
Built-in temperature sensor for
because it can be used at very high Mass flow calculation
Special options on request
The user interface is a two line LCD pressures. Flange connections up to * of measured value
display giving flow rate and totalized ANSI 2500 (PN 420) are available.
value simultaneously as well as functional Dual versions are also available for
data and diagnostic information. safety applications. e ida

17
Full bore non-intrusive:
The magnetic flowmeter principle
Platinum
electrode

Alumina
Border
Ceramics

Reliable flow measurement for

special applications like slurries and

suspensions, low velocity flows or low

conductive fluids is guaranteed using

the ADMAG AXF series with its dual

frequency excitation principle.

The simplicity of Faraday‘s Law is utilized


by Yokogawa’s ADMAG AXF to provide
According to Faraday’s law of induction, a non obstructive magnetic flowmeter
that will address all your instrumentation
a voltage is induced in a conductive liquid
requirements. ADMAG AXF provides with
flowing through a magnetic field. It is this voltage, its optimized dual-frequency coil excitation
the highest signal-to-noise ratio of all
that constitutes the relevant parameter for this measure­ment. The higher
comparable magnetic flowmeters on the
the flow velocity through the magnetic field the larger the induced voltage. market. Therefore stable measurement
values are achieved even when
measuring multiphase liquids or mediums
with low conductivity.

This enables you to solve your easy and


your most difficult flow applications with
one single device. The self-diagnosis-
function detects product build-up or
coating on the electrode surfaces, and
makes maintenance predictable as
The advantages of this principle are Applying this principle to practical flow
information on how to correct the
obvious: No parts of the instrument measurement results in a tube with
problem will be displayed. ADMAG AXF
obstruct the flow; no moving parts to magnetic coils attached to the outside and
is also available with various sanitary
diminish accuracy by wear and tear. electrode assembled on the inside of the
process connections making it ideal for
Sanitary requirements are met to the tube. The coils set up a magnetic field
the food and pharma industry.
highest degree. The magnetic flowmeter through the entire tube.
principle is an ingenious – but simple – A conductive liquid flowing through
With an optional accuracy specification of
method, which guarantees accurate this tube generates a voltage, which is
0.2% process optimization is no problem.
measurement for all flow ranges. detected by the electrodes.

18
No more guesswork –
maintenance is predictable:

Magnetic
Flowmeter

RXF is a latest member within the


Yokogawa magmeter portfolio. This
meter is dedicated to the water industry.
RXF provides all necessary features for
this industry including newest diagnostic
features and communication protocols for
water projects. The flanged flow tubes
with hard rubber liner are available in
various flange ratings, and designed
also for high pressure applications up
to ANSI 2500 (DN420).

AXFA11

ADMAG AXF RXF


Sizes 2 mm to 2600 mm (0.1“ to 104“) 15 mm to 2000 mm (0.5“ to 80“)
End Connections Flange or wafer or sanitary Flange
Electronics Integral or remote Integral or remote
Measuring Range 0 to 191000 m³/h 0 to 113000 m³/h
(0 to 869000 GPM - US) (0 to 497500 GPM - US)
Liner Material PFA, PU, EPDM, Ceramic, Natural soft rubber Hard rubber (Soft rubber, PTFE on request) for potable water
Electrode Material Stainless steel 1.4404 (SUS316L) Stainless steel 1.4404 (SUS316L)
Hastelloy C276 equiv., Platinum, Hastelloy C276 equiv. 2.4819
Tantalum, Titanium, Tungsten Carbide Tantalum on request
Process Temperature Range -40° C to +180° C (-40° F to +356° F) -10° C to +90° C (14° F to +194° F) (+130°C for PTFE)
Pressure Range up to 2/4 MPa (290/580 psi) 10 MPa (1450 psi)
Ambient Temperature -20° C to +60° C (-4° F to +140° F) -20° C to +60° C (-4° F to +140° F)
Accuracy* ±0.35 % (standard), ±0.2 % (optional) ±0.5 %
Display 3 Line graphical Display, Multi Language 3 Line graphical Display, Multi Language
Ex-Approvals ATEX, FM, CSA, IECEx, TIIS, GOST Not Applicable
Signal Outputs/Inputs 4 to 20 mA, 4 to 20 mA,
Pulse/alarm output status input Pulse/alarm output status input
Communication HART, BRAIN, Foundation Fieldbus, PROFIBUS HART, BRAIN (Foundation Fieldbus, PROFIBUS on request)
Power Supply 80 to 264 V AC, 47 to 63 Hz 80 to 264 V AC, 47 to 63 Hz
90 to 130 V DC, 20.4 to 28.8 V DC/AC 90 to 130 V DC, 20.4 to 28.8 V DC/AC
Protection Class IP67/68 (NEMA 4X) IP67/68 (NEMA 4X)
Max. Dist. Sensor - Signal Converter 200 m (660 ft) 200 m (660 ft)
Special options on request * of measured value

19
NONE-wetted flow measurement:
The clamp-on ultrasonic flowmeter
principle

Upstream sound pulse transit time

It can happen that some users are

not aware of the developments in the


Downstream sound pulse transit time
latest techniques in ultrasonic flow

measurement. The innovative, clamp-

on ultrasonic flowmeter utilizes the

transit time principle and meters


Flow velocity ~ difference in transit time
liquid and high-pressure gas flows

without penetrating the process pipe.


How does it work? In transit time Users interested in the practical
ultrasonic flowmeters, a sound wave is advantages of non-intrusive, easy to
introduced to the flowing fluid in such install, highly accurate measurement
a way that the sound wave alternately should consider the clamp-on ultrasonic
travels against the flow in one direction flowmeter.
(upstream) and with the flow in the other
direction (downstream). The difference in
transit time of the wave is proportional to
the flowing velocity of the fluid.
By multiplying this velocity with the area of
the pipe, volumetric flow is calculated.

20
High performance non-intrusive
flow measurement: US300

Process downtime – pipe wall coating

– pressure loss – wear and tear! For many

users these are typical concerns when

installing and maintaining a flowmeter.

However, with the US300PM (portable)

and US300FM (fixed) the advantages are

– “dry” transducers, lack of moving parts

and an installed cost independent

of pipe size are all contributing to

a minimum cost of ownership.

For Pipe Sizes 10 mm to 6500 mm (0.4“ to 25“)


Electronics Portable or fixed
The US300 Series provides many solutions warranting excellent linearity. You can
Measuring Range 0 to 110000 m³/h
to typical problem areas encountered measure volumetric flow, sound (0 to 484320 GPM - US)
Housing Material Aluminium (powder coated)
in today’s flow operations. Significant velocity, and mass flow on all pipe sizes
Water and dust proof IP54 (EN60529)
features are the advanced dual µP up to 6.5 m in diameter. Transducer Material Stainless steel, PEEK
Process Temp. Range -30° C to +400° C (-22° F to +752° F)
correlation transit time signal processing; Pressure Range up to Line pressure
the matched pair stainless steel Ambient Temperature -10° C to +60° C (-14° F to +140° F)
Accuracy* Volumetric flow ±1-3 %
transducers eliminate zero offsets, whilst Flow velocity ±0.5%
Display 2 Line LCD
Ex-Approvals ATEX transducer
Signal Outputs/Inputs 4 to 20 mA
Communication RS232; interface for PC and printer
Power Supply 6 V/4 Ah (battery) 100 to 240 V AC
Protection Class IP65 (fixed unit);
IP65/IP67/IP68 (transducer)
Comments Special options on request
* of measured value

21
Multivariable Transmitter
Flow Solutions

The EJX910A/930A Multi-Variable


ultimately limits their turndown to
transmitter is a sophisticated approximately 5:1 and in some
applications 3:1.
flowmeter designed to maximize
The flow accuracy degrades
the full potential of differential significantly the further the
flow is from the nominal
flowmetering. The DPharp’s Multi-
process conditions. In
Sensing capability combined with an contrast, our EJX910A/930A
Multi-Variable flowmeter is able to
onboard flow computer, enables our
characterize the full flow profile and compressibility, viscosity and
EJX910A/930A to fully characterize is not limited to the nominal process density are compensated, along with
conditions. the dimensional changes of the primary
the process conditions and therefore,
element and pipeline caused by
optimize the total flow measurement. Dynamic flow compensation allows the temperature. Every 100 milliseconds the
EJX910A/930A Multi-Variable flowmeter onboard flow computer calculates and
Traditional differential pressure transmitters to eliminate errors in the differential flow updates the flow model, improving the
are only sized at one particular point, calculations and to model the flow profile accuracy to better than or equal to 1%
the nominal process conditions, around more precisely. Variations in the flowing of the flow rate while also extending the
which their accuracy holds true, this medium caused by expandability, turndown to 10:1 on flow.

22
A further advantage of the FSA120
configuration tool is the use of existing
FDT/DTM technology. FDT is an open
industry interface or frame application
The EJX910A currently supports a number The FSA120 flow configuration wizard while DTM is the specific device
of primary elements: Orifice plates, simplifies the handling and commissioning manager. This allows the EJX910A DTM
Venturi’s and Nozzles in accordance of the EJX910A by breaking down the to be used in any compliant FDT frame
with ISO 5167 (1991 & 2003). While entry of the required process parameters application, exposing its full Multi-Variable
averaging pitot tubes are not covered into logical and convenient blocks within measurement & diagnostic capabilities
by an industry standard they are still the EJX910A DTM. As a configuration without restriction.
supported by our EJX910A. This ensures tool, the FSA120 also allows online
application versatility by allowing end simulation and offline flow modeling,
users to optimize their plant operations enabling end users to check the validity
Accuracy ±1 % of mass flow rate over
with the selection of an appropriate of the flowmeter parameters prior to 10:1 flow range (100:1
differential pressure range)
primary element. installation.
Static Pressure Range/Span Range: 0 to 320 bar abs
Span: 10 to 320 bar abs
Temperature Range/Span Range: -200 to 850 °C
Span: 10 to 1050 °C
Output Signal Flow rate, differential pressure,
static pressure, ext.
temperature, total flow
4-20mA and pulse output

23
DP Flow & Pressure Solutions

• Manifolds

• Diaphragm Seals

• Primary Elements

Best Installed Performance DPharp Best installed performance means With EJX, you no longer have to sacrifice
delivering best in class transmitters. plant availability for plant safety. EJX
for the digital world represents
Robustness, reliability and quality that allows you to maximize your plant’s safe
Yokogawa’s commitment to deliver you can rely on are characteristics that availability while optimizing operational
Yokogawa is renowned for. uptime.
leading edge solutions. Compact,

lightweight, intuitive and intelligent, Safety as Standard Multi-Sensing


In today’s highly regulated environment, DPharp multi-sensing digital sensor has
EJA & EJX simplify all aspects of
compliance with the latest safety the unique ability to accurately measure
handling, commissioning, installation standards and regulations is mandatory. static pressure and differential pressure
For these reasons Yokogawa believes simultaneously. This single digital sensor
and operation while delivering
safety should not be an option. It should provides additional insight and a wider
outstanding best in class performance. be standard in all process automation & window into your process. This window
control equipment. includes advanced diagnostics which
Whether installed in the harsh are realized through continuous statistical
environmental conditions of an offshore Our strategy is to continue to build the analysis of the resonators.
oil production platform, down stream in finest high quality, reliable, industrial
a refinery, or the burning desert heat, EJA automation & control solutions while This information is available through
& EJX deliver accurate, repeatable, high incorporating the latest safety standards the supported digital communication
integrity process measurements. such as IEC61508 in their design. EJX, protocols; HART, BRAIN, Foundation
with its unique digital, inherently fail- FIELDBUS, PROFIBUS PA, EDDL and FDT/
Reduced process variability, increased safe DPharp sensor, has been designed DTM. The purely digital signal provided
yield, and improved product reproducibility and built in accordance with this new by the DPharp is never degraded by any
are achieved with best reference accuracy philosophy. Whether or not EJX is analog to digital converters.
as low as 0.025% of span. All backed installed in a Safety Instrument Function
by an unconditional stability guarantee of (SIF) it will deliver a lifetime of benefits. Multi-sensing allows the process to
0.1% of URL for 10 years. This ensures an One benefit being high integrity process operate with fewer devices by utilizing
installed total performance of better than measurements validated by onboard the additional functionality of the EJA &
0.125% of span. safety diagnostic functions. EJX pressure transmitters.

24
Features Table EJX EJA
Accuracy
0.025% •
0.04% •
0.065% •
Stability
0.1% of URL for 10 Years •
0.1% of URL for 5 Years •
Turndown
200:1 •
100:1 •
Multisensing
D/P & S/P • •
Multi Variable
D/P, S/P, PT, QV & QM •
Communications
BRAIN, HART, FF & FDT/DTM • •
PROFIBUS PA •
Agency Approvals
ATEX, FM, CSA, IEC & TIIS • • performance. pressure sensor.
Safety
Many processes contain corrosive and By micro-machining the resonators
FMEDA • •
TUV • other aggressive mediums. Therefore, directly within the single crystal silicon
Response time
EJA & EJX are available with a selection material we are able to derive the
<= 90 msec •
User Linearisation of compatible materials, such as 316L maximum benefits from the elasticity of
10 point matrix •
Alarms
stainless steel, Monel, Tantalum and the single crystal silicon material while
Contact output • Titanium. enhancing sensitivity and repeatability.
In fact, the properties of the resonators
To protect against harsh environments remain constant over time. This makes

e ida
the IP67/NEMA-4X dual compartment DPharp the ideal pressure sensor for
explosion-proof housing is also available harsh industrial automation environments.
in either low-copper aluminium or DPharp delivers stability, repeatability and
stainless steel. Plant availability is reliability that you can rely on.
Robustness largely dependent on the robustness
Robustness is the ability to function of the installed instrumentation. EJA &
under extreme conditions. DPharp EJX deliver uncompromising quality and
for the digital world, provides durability with longevity in mind.
the most rugged and reliable pressure
transmitters available today. Constructed Stability and Reliability
from the highest grade of materials, our Science has identified single crystal
transmitters continue to perform even in materials as those materials which have
the most sever applications. negligible hysteresis. Unfortunately, these
same single crystal materials do not
The DPharp digital sensor is the heart of make very good pressure sensors in their
EJA and EJX. This micro-machined single natural state and significant development
crystal silicon sensor, in conjunction was needed to produce an excellent
with the unique overpressure protection pressure sensor based upon these
system, will withstand abnormal pressure materials. Such sensors exist today in the
events without loss of accuracy or form of our Yokogawa DPharp resonant

25
Temperature Solutions

C F
1400 2500

1100 2000
F
815 1500
2500

540 1000
2000

260 500
1500

0 32
1000

-296 type J type K type T type


500 E type R pt 100 -500

32
Sensor rangeability
type J type K type T type E type R pt 100 -500

- Thermowells
TC
+ Thermowells are an important part of the temperature measurement
Insulation material

- and the plant’s containment solution, providing protection against


TC potentially dangerous process mediums.
+
Insulation material 4 wire
A correctly designed thermowell can withstand;
RTD
- Erosion

3 wire
- Corrosion
4 wire
RTD - High pressures and velocities
- Various mechanical stressors
3 wire
Quality of design and manufacturing is essential to meet the requi-
rements of a variety of process environments. Thermowells can be
Temperature Sensors manufactured from barstock, forgings or tubular construction and in
a variety of materials ranging from stainless steel to exotic alloys.
These ensure mechanical integrity, safety and longevity. A welded
An assortment of temperature sensors are readily available, these
flanged thermowell can be an acceptable solution for many appli-
include Resistance Temperature Detectors (RTD’s) and Thermocouples
cations, however, a full penetration welded flanged thermowell
(TC’s) to suit all process automation applications. Wire wound RTD’s
(double “J”) delivers the maximum mechanical strength for high
represent the most common temperature sensors, because of their
pressure service. Once welded and heat treated the thermowell
inherent accuracy and stability, they are used extensively in process
becomes effectively a one piece construction of similar alloys.
measurement and control. Thermocouples deliver high temperature
Quality assurance testing, such as; dye-penetration, X-Ray, ultraso-
capability and are more vibration tolerant than RTD’s. Furthermore,
nic and pressure testing confirm the welding process. The ultimate
they can be manufactured in small diameters for asset monitoring
thermowell is formed from a single piece of material, forging and
purposes. The quality of the sensor remains essential to the overall
therefore, has no welds.This is an excellent choice for high pressure,
health of your process and plant.
arduous process.

26
YTA320
Field/Direct Sensor Mount Transmitter
Accuracy +/- 0.05%
5 Year Stability
Multi Input Temperature Transmitter
Optional SST housing
• 8 channel
Dual Sensor Input
• Sensor diagnostics lead break and short circuit detection
Sensor matching
• Field mounted via DIN Rail
YTA310 Sensor Redundancy backup
• Aluminum / Stainless Steel enclosure options
Field/Direct Sensor Mount Transmitter Averaging and Differential Temperature
• Over 20 Resistance/Thermocouple and Voltage inputs
Accuracy +/- 0.05% Programmable Display with Bar graph
• Intrinsically safe for zone 1
5 Year Stability 20 inputs RTD, TC, mV & OHM
• FISCO and Entity
Optional SST housing TUV Certified
Programmable Display with Bar graph SIL 2 Safety Requirement as standard
20 inputs RTD, TC, mV & OHM
TUV Certified
YTA110
SIL 2 Safety Requirement as standard
Field/Direct Sensor Mount Transmitter
Accuracy +/- 0.1%
5 Year Stability
Programmable Display with Bar graph
20 inputs RTD, TC, mV & OHM
TUV Certified
SIL 2 Safety Requirement as standard

YTA80
Head mount Transmitter
Accuracy +/- 0.2%
17 inputs RTD, TC, mV & OHM
YTA70
Head mount Transmitter
Accuracy +/- 0.2%
YTA50
16 inputs RTD, TC, mV & OHM
P.C Programmable
Head mount Transmitter
Accuracy +/- 0.2%
e ida
16 inputs RTD, TC, mV & OHM

27
YOKOGAWA ELECTRIC CORPORATION Represented by:
World Headquarters
9-32, Nakacho 2-chome, Musashino-shi, Tokyo 180-8750, Japan
http://www.yokogawa.com/
YOKOGAWA CORPORATION OF AMERICA
2 Dart Road, Newnan, Georgia 30265, USA
http://www.yokogawa.com/us/

YOKOGAWA EUROPE B.V.


Euroweg 2, 3825 HD Amersfoort, The Netherlands
http://www.yokogawa.com/eu/

YOKOGAWA ENGINEERING ASIA PTE. LTD.


5 Bedok South Road, Singapore 469270, Singapore
http://www.yokogawa.com/sg/

YOKOGAWA CHINA CO., LTD.


3F Tower D Cartelo Crocodile Building
No. 568 West Tianshan Road, Shanghai 200335, China
http://www.yokogawa.com/cn/

YOKOGAWA MIDDLE EAST B.S.C.(c)


P.O. Box 10070, Manama
Building 577, Road 2516, Busaiteen 225, Muharraq, Bahrain
http://www.yokogawa.com/bh/

Trademarks
All brand or product names of Yokogawa Electric Corporation in this bulletin are trademarks or registered trademarks of Yokogawa Electric
Corporation. All other company brand or product names in this bulletin are trademarks or registered trademarks of their respective holders.

Subject to change without notice


All Rights
Subject Reserved.
to change without notice.2009, Yokogawa Europe B.V.
Copyright
©

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All rights Reserved, Copyright © 2008, Yokogawa Europe B.V.
Printed in the Netherlands, 03-806(A) Made from recycled paper.

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