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Omron G7L 2A BUBJ CB AC24 Datasheet

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General Purpose Relay

G7L
• Ideally suited for high-inrush fluid pump controls: pool/spa, water
processing, emergency, chemical industry, etc.
• High-capacity, high-withstand voltage relay with no contact chatter-
ing for momentary voltage drops up to 50% of rated voltage.
• UL Class B construction standard.
• Wide-range AC-activated coil that handles 100 to 120 VAC at either
50 or 60 Hz.
• Miniature hinge for maximum switching capacity, particularly for in-
ductive loads.
• Flame resistant materials (UL94V-0-qualifying) used for
all insulation material.
• Quick-connect, screw, and PCB terminals available.
• Standard models are UL, CSA, and TUV approved;
VDE/IEC 950 versions are now available. Meet pollution degree 3,
Material Group II & III.

Ordering Information
To Order: Select the part number and add the desired coil voltage rating (e.g., G7L-1A-T-CB-AC100/120).

Type Contact form Model


Quick-connect terminal Screw terminal PCB terminal
E bracket (see note 1) SPST-NO G7L-1A-T-CB G7L-1A-B-CB —
DPST-NO G7L-2A-T-CB G7L-2A-B-CB —
E bracket (see note 1) SPST-NO G7L-1A-TJ-CB G7L-1A-BJ-CB —
(with test button) DPST-NO G7L-2A-TJ-CB G7L-2A-BJ-CB —
Upper bracket SPST-NO G7L-1A-TUB-CB G7L-1A-BUB-CB —
DPST-NO G7L-2A-TUB-CB G7L-2A-BUB-CB —
Upper bracket SPST-NO G7L-1A-TUBJ-CB G7L-1A-BUBJ-CB —
(with test button) DPST-NO G7L-2A-TUBJ-CB G7L-2A-BUBJ-CB —
PCB mounting SPST-NO — — G7L-1A-P-CB
DPST-NO — — G7L-2A-P-CB

Note: 1. E bracket or socket must be used for mounting (part number R99-07G5D). Refer to “Accessories” section for options and part numbers.
2. For VDE approved versions, please consult OMRON.
3. CE marking is provided only on non-PCB terminal versions.

General Purpose Relay G7L 329


■ Model Number Legend
G7L- ❏ ❏ - ❏ ❏ ❏ ❏
1 2 3 4 5 6
1. Contact form 3. Mounting construction 5. 80: VDE approved version
1A:SPST-NO No symbol:E bracket type (includes UL, CSA and TÜV)
2A:DPST-NO UB:Upper bracket type
6. CB: Class B insulation
2. Terminal shape 4. Special functions
T:Quick-connect terminals No symbol:Without test button 7. Rated coil voltage
P:PCB terminals J:With test button
B:Screw terminals

■ Accessories
Quick-connect Terminals
Description Model Model
Contact form
SPST-NO DPST-NO
E-brackets G7L-1A-T G7L-1A-TJ G7L-2A-T G7L-2A-TJ R99-07G5D
Track mounting adaptor P7LF-D
Front connecting socket P7LF-06

Note: A socket terminal cover is supplied with the P7LF-06 socket and does not attach directly to the G7L relays. It cannot be purchased separately.

Screw Terminals
Description Model Model
Contact form
SPST-NO DPST-NO
E-brackets G7L-1A-B G7L-1A-BJ G7L-2A-B G7L-2A-BJ R99-07G5D
Track mounting adaptor P7LF-D
Terminal Cover P7LF-C

Note: The P7LF-C terminal cover attaches directly to the G7L-B style relays. It is sold separately.

Specifications
■ Contact Data
Load G7L-1A-T, G7L-1A-B G7L-2A-T, G7L-2A-B G7L-1A-P, G7L-2A-P
Resistive load Inductive load Resistive load Inductive load Resistive load Inductive load
(cosφ = 1) (cosφ = 0.4) (cosφ = 1) (cosφ = 0.4) (cosφ = 1) (cosφ = 0.4)
Rated load 30 A, 220 VAC 25 A, 220 VAC 20 A, 220 VAC
Contact material AgSnIn
Carry current 30 A 25 A 20 A
Max. operating voltage 250 VAC
Max. operating current 30 A 25 A 20 A
Max. switching capacity 6,600 VA 5,500 VA 4,400 VA
Min. permissible load 100 mA, 5 VDC (please inquire for lower minimum rating)

Note: P level: λ60 = 0.1 x 10-6 operation.

■ Coil Internal Circuit


DC operating coil AC operating coil

330 General Purpose Relay G7L


■ Coil Data
AC
Rated voltage Rated current Resistance Must operate Must release Max. voltage Power
(V) (mA) (Ω) consumption
% of rated voltage
6 283 18.90 75% max. 15% min. 110% max. Approx.1.70
12 142 75 to 2.50 VA
24 71 303
50 34 1,310
100/120 17.00/20.40 5,260 75 volts 18 volts 132 volts
200/240 8.50/10.20 21,000 150 volts 36 volts 264 volts

DC
Rated voltage Rated current Resistance Must operate Must release Max. voltage Power
(V) (mA) (Ω) consumption
% of rated voltage
6 317 18.90 75% max. 15% min. 110% max. Approx.1.90 W
12 158 75
24 79 303
48 40 1,220
100 19 5,260

Note: 1. The rated current and coil resistance are measured at a coil temperature of 23°C (73°F) with tolerances of +15%/-20% for AC rated cur-
rent and ±15% for DC coil resistance.
2. Performance characteristic data are measured at a coil temperature of 23°C (73°F).

■ Characteristics
Contact resistance 50 mΩ max.
Operate time 30 ms max.
Release time 30 ms max.
Max. operating Mechanical 1,800 operations/hour
frequency
Electrical 1,800 operations/hour (under rated load)
Insulation resistance 1,000 MΩ min. (at 500 VDC)
Dielectric strength 4,000 VAC, min./5,000 VAC typical, 50/60 Hz for 1 minute between coil and contacts
2,000 VAC, 50/60 Hz for 1 minute between contacts of same pole
2,000 VAC, 50/60 Hz for 1 minute between contacts of different poles (DPST-NO type)
Impulse withstand voltage Between coil and contact: 10,000 V min./12,000 V typ. (impulse wave used: 1.20 x 50 μs)
Vibration Mechanical 10 to 55 Hz; 1.50 mm (0.06 in) double amplitude
durability
Malfunction 10 to 55 Hz; 1.50 mm (0.06 in) double amplitude
durability
Shock Mechanical 1,000 m/s2 (approx. 100 G)
durability
Malfunction 1,000 m/s2 (approx.10 G)
durability
Life expectancy Mechanical 1,000,000 operations min. (at 1,800 operations/hour)
Electrical 100,000 operations min. (at 1,800 operations/hour under rated load 250,000 ops typical)
Ambient temperature -25° to 60°C (-13° to 140°F)
Humidity 35% to 85% RH
Weight Quick-connect terminal type: approx. 90 g (3.17 oz)
PCB terminal type: approx. 100 g (3.52 oz)
Screw terminal type: approx. 120 g (4.23 oz)

Note: Data shown are of initial value.

General Purpose Relay G7L 331


■ Characteristic Data
Maximum switching capacity Electrical service life

Service life (x 103 operations)


Switching current (A)

Switching voltage (V) Switching current (A)

Dimensions
Unit: mm (inch)

■ Relays
G7L-1A-T
(E Bracket Attached)*
Terminal arrangement/ Mounting holes
Internal connections (Bottom view)
(Top view)

G7L-2A-T
(E Bracket Attached)*
Terminal arrangement/ Mounting holes
Internal connections (Bottom view)
(Top view)

* E bracket must be ordered separately.

332 General Purpose Relay G7L


G7L-1A-TJ
(E Bracket Attached)*
Terminal arrangement/ Mounting holes
Internal connections (Bottom view)
(Top view)

G7L-2A-TJ
(E Bracket Attached)*
Terminal arrangement/ Mounting holes
Internal connections (Bottom view)
(Top view)

G7L-1A-TUB
Terminal arrangement/ Mounting holes
Internal connections (Bottom view)
(Top view)

G7L-2A-TUB
Terminal arrangement/ Mounting holes
Internal connections (Bottom view)
(Top view)

*E bracket must be ordered separately.

General Purpose Relay G7L 333


Unit: mm (inch)

G7L-1A-TUBJ
Terminal arrangement/ Mounting holes
Internal connections (Bottom view)
(Top view)

G7L-2A-TUBJ
Terminal arrangement/ Mounting holes
Internal connections (Bottom view)
(Top view)

G7L-1A-B
(E bracket Attached)*
Terminal arrangement/ Mounting holes
Internal connections (Bottom view)
(Top view)

G7L-2A-B
(E bracket Attached)*
Terminal arrangement/ Mounting holes
Internal connections (Bottom view)
(Top view)

* E bracket must be ordered separately.

334 General Purpose Relay G7L


G7L-1A-BJ
(E bracket Attached)*
Terminal arrangement/ Mounting holes
Internal connections (Bottom view)
(Top view)

G7L-2A-BJ
(E bracket Attached)*
Terminal arrangement/ Mounting holes
Internal connections (Bottom view)
(Top view)

G7L-1A-BUB
Terminal arrangement/ Mounting holes
Internal connections (Bottom view)
(Top view)

G7L-2A-BUB
Terminal arrangement/ Mounting holes
Internal connections (Bottom view)
(Top view)

* E bracket must be ordered separately.

General Purpose Relay G7L 335


Unit: mm (inch)

G7L-1A-BUBJ
Terminal arrangement/ Mounting holes
Internal connections (Bottom view)
(Top view)

G7L-2A-BUBJ
Terminal arrangement/ Mounting holes
Internal connections (Bottom view)
(Top view)

G7L-1A-P
Terminal arrangement/ Mounting holes
Internal connections (Bottom view)
(Top view)

G7L-2A-P
Terminal arrangement/ Mounting holes
Internal connections (Bottom view)
(Top view)

336 General Purpose Relay G7L


■ Accessories
E bracket
R99-07G5D
Mounting holes
(Bottom view)

Adaptor
P7LF-D
Mounting holes
(Bottom view)

Front connecting socket


P7LF-06
Mounting holes
(Bottom view)

Note: 1. To protect against electric shock, a socket terminal cover is supplied with the P7LF-06 socket.
2. The P7LF-06 is panel or track mountable.

General Purpose Relay G7L 337


Unit: mm (inch)

Cover
P7LF-C

Note: P7LF-C cover attaches directly to G7L-B style relays. To protect against electric shock, use the P7LF-C on G7L-B terminals.

Mounting track
PFP-100N, PFP-50N PFP-100N2
(Conforming to EN 50022) (Conforming to EN 50022)

16
7.3±0.15
4.5
4.5
35±0.3 27±0.15 35±0.3 27 24 29.2

15 25 25 25 25 * 15 25 25 25 25 15 1 1.5
15 (5) 1 10 10
10 10 1000±4
1000 (500)*

* The figure in parenthesis is for PFP-50N.

Note: 1. It is recommended that a panel thickness of 1.60 to 2.00 mm (0.06 to 0.08 in) be used.
2. L = Length
PFP-100N L = 1 m (39.00 in)
PFP-50N L = 50 cm (19.60 in)
PFP-100N2 L = 1 m (39.00 in)

End plate
PFP-M

Spacer
PFP-S

338 General Purpose Relay G7L


■ Approvals
UL Recognized (File No. E41643) / CSA Certified (File No. LR35535) - - Ambient Temp. = 40°C
Type Contact form Terminal type Contact ratings
G7L-1A-T-CB SPST-NO Quick-connect 30 A, 277 VAC, General Use, 100,000 ops
G7L-1A-TJ-CB 1.5 kW, 120 VAC, Tungsten, 6,000 ops
G7L-1A-TUB-CB 1.5 HP, 120 VAC, 6,000 ops
G7L-1A-TUBJ-CB 3 HP, 277 VAC, 6,000 ops
G7L-1A-B-CB Screw 20 FLA/120 LRA, 120 VAC, 30,000 ops
G7L-1A-BJ-CB 17 FLA/102 LRA, 265 VAC, 30,000 ops
G7L-1A-BUB-CB TV-10, 120 VAC, 25,000 ops
G7L-1A-BUBJ-CB
G7L-1A-P-CB PCB
G7L-2A-T-CB DPST-NO Quick-connect
G7L-2A-TJ-CB
G7L-2A-TUB-CB
G7L-2A-TUBJ-CB
G7L-2A-B-CB Screw
G7L-2A-BJ-CB
G7L-2A-BUB-CB
G7L-2A-BUBJ-CB
G7L-2A-P-CB PCB

Note: Contact Omron for actual ratings marked on G7L relays

TÜV (File No. R9251551)


Type Contact form Coil ratings Terminal type Contact ratings
G7L-1A-T-CB SPST-NO 6, 12, 24, 48, Quick-connect 25 A, 240 VAC, (cosφ = 1)
G7L-1A-TJ-CB 100, 110, 200, 25 A, 240 VAC, (cosφ = 0.4)
220 VDC
G7L-1A-TUB-CB
G7L-1A-TUBJ-CB
G7L-1A-B-CB 12, 24, 50, Screw 30 A, 240 VAC, (cosφ = 1)
G7L-1A-BJ-CB 100/120, 200/240 25 A, 240 VAC, (cosφ = 0.4)
VAC
G7L-1A-BUB-CB 30 A, 240 VAC, (cosφ = 0.4)
G7L-1A-BUBJ-CB
G7L-1A-P-CB PCB 20 A, 240 VAC, (cosφ = 1)
20 A, 240 VAC, (cosφ = 0.4)
G7L-2A-T-CB DPST-NO Quick-connect 25 A, 240 VAC, (cosφ = 1)
G7L-2A-TJ-CB 25 A, 240 VAC, (cosφ = 0.4)
G7L-2A-TUB-CB
G7L-2A-TUBJ-CB
G7L-2A-B-CB Screw 25 A, 240 VAC, (cosφ = 1)
G7L-2A-BJ-CB 25 A, 240 VAC, (cosφ = 0.4)
G7L-2A-BUB-CB
G7L-2A-BUBJ-CB
G7L-2A-P-CB PCB 20 A, 240 VAC, (cosφ = 1)
20 A, 240 VAC, (cosφ = 0.4)

VDE recognized type (Licence no. 1530 UG)


Note: 1. Please consult OMRON for details of VDE approvals.
2. The G7L relay conforms to the following standards: Electrical safety: DIN IEC 255 Teil 1-00/DIN VDE 0435 Teil 201/05. 83
DIN VDE 0435 Teil 201 A1/05. 90
DIN IEC 255 Teil 0-20/DIN VDE 0435 Teil 120/10. 81
DIN EN 60 950/VDE 0805/11. 93
EMC: prEN 50082-2, EN 55022
3. The rated values approved by each of the safety standards (e.g., UL and CSA) may be different from the performance characteristics
individually defined in this catalog.
4. In the interest of product improvement, specifications are subject to change.
5. Suffix T130 rated at 130°C
6. Pollution degree 3, Material Group II & III.
7. CE marking is provide only on non-PCB terminal versions.

General Purpose Relay G7L 339


Precautions
■ Handling ■ Operating Coil
• To preserve initial performance, do not drop or otherwise subject • As a rule, either a battery or a DC power supply with a maximum
the power relay to shock. 5% ripple is used for the operating voltage for DC relays. Before
• The case is not designed to be removed during normal handling using a rectified AC supply, confirm that the ripple is not greater
and operation. Doing so may affect performance. than 5%. Ripple greater than this can lead to variations in the oper-
ating and reset voltages.
• Use the power relay in a dry environment free from excessive dust,
SO2, H2S, or organic gas. As excessive ripple can generate beats, the insertion of a
smoothing capacitor is recommended as shown below.
• Do not allow a voltage greater than the maximum allowable coil
voltage to be applied continuously.
• Do not use the power relay outside of specified voltages and cur-
rents.
• Do not allow the ambient operating temperature to exceed the
specified limit.

■ Installation
• Although there are not specific limits on the installation site, it
should be as dry and dust-free as possible.
• PCB terminal-equipped relays weigh approximately 100 g. Be sure
that the PCB is strong enough to support them. We recommend
dual-side through-hole PCBs to reduce solder cracking from heat
stress.
• Quick-connect terminals can be connected to fast on receptacle
#250 and positive-lock connectors.
• Allow suitable slack on leads when wiring, and do not subject the
terminals to excessive force.
• When driving a transistor, check the leakage current and connect a
bleeder resistor if necessary.
■ Cleaning PCB Terminals • Momentary voltage drops on coil input voltage should not exceed
one second duration after contact mating with no shock or vibra-
• PCB terminals have semi-sealed construction which prevents flux tion.
from entering the relay base. It is recommended that the user
should apply a tape seal over the vent hole prior to wave soldering
or cleaning. The tape should then be removed after processing.

■ Applications
• Compressors for package air conditioners and heater switching
controllers
• Switching controllers for power tools or motors
• Power controllers for water heaters
• Power controllers for dryers
• Lamp control, motor drivers, and power supply switching in copy
machines, facsimiles, and other OA equipment
• Lighting controllers
• Power controllers for packers or food processing equipment
• Magnetron control in microwaves

340 General Purpose Relay G7L


MEMO

General Purpose Relay G7L


All sales are subject to Omron Electronic Components LLC standard terms and conditions of sale, which
can be found at http://www.components.omron.com/components/web/webfiles.nsf/sales_terms.html

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.


To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.

OMRON ELECTRONIC OMRON ON-LINE


COMPONENTS LLC Global - http://www.omron.com
55 E. Commerce Drive, Suite B USA - http://www.components.omron.com
Schaumburg, IL 60173
847-882-2288
Cat. No. X301-E-1b 09/11 Specifications subject to change without notice Printed in USA

General Purpose Relay G7L

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